Illumine & RAILled illumination for metal handrails
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1 Illumine & RAILled illumination for metal handrails
2 The advantages of handrail illumination with SG Systems Performance lighting & Energy efficiency Our Illumine and RAILled products are designed to provide high efficiency lighting precisely where it is needed. With our comprehensive choice of control lenses each installation can be tailored to the performance required. Spacings can vary depending on the specification but typical installations centres are: Domestic 1-1.5metre Commercial 0.5-1m Public Transport So the power used per metre can be as little as 1watt per linear metre with performance comparable to a high mounted floodlight but without glare and light pollution. Visual acuity We only perceive objects by the light reflected from them. At night it makes sense to illuminate the path you are treading, highlighting any obstacles and deviations. Our eyes automatically accommodate for the brightest illuminance in our field of vision, reducing our perception of contrast. With our products pools of light can be produced to provide contrast on stairs and changes in level, in addition tighter spacings will provide a uniform illumination to highlight small deviations in walkways Cabling convenience A tubular handrail provides a perfect conduit for cables, allowing lighting to be installed over many metres without the need for surface conduit or ground excavations Vandal resistance Our handrail products become part of the handrail and as a consequence this makes them very resistant to high impact loads. Resistant to >IK10 Light pollution Light pollution is excessive and inappropriate artificial light. The four components of light pollution are often combined: Urban Sky Glow the brightening of the night sky over inhabited areas. Light Trespass light falling where it is not intended, wanted, or needed. Glare excessive brightness which causes visual discomfort. High levels of glare can decrease visibility. Clutter bright, confusing, and excessive groupings of light sources, commonly found in over-lit urban areas. The proliferation of clutter contributes to urban sky glow, trespass, and glare. It has been proven that light pollution has a detrimental effect on nocturnal wildlife. Our handrail products efficiently deliver just the right amount of light directly onto the ground, meaning lower intensity, dramatically reduced light scatter and little or no direct illuminance of wildlife. Interiors Illumine and RAILled are also perfectly suited for interior use; on staircases where the secreted light source dramatically reduces glare; highlighting steps, providing low level corridor lighting. Emergency Their low mounting height make illuminated handrails ideal for emergency lighting. To make installation easy we provide autonomous, remote sited emergency packs that power the handrail for up to 3 hours.
3 Photometrics. Complete design flexibility: spacing, efficiency, compliance or just funky - Illumine and RAILled let you decide Our design service provides you with computer generated simulation of your project and it s expected performance. Results are formatted in views and intensity diagrams. Below are a selection views illustrating different parameters. A vertical surface has been added to show light patterns visible on that plane. To achieve uniformity it is always best to install INSERT at an angle off the perpendicular or install RAILled with the required asymmetric angle This design is of an actual installation: TFL Bankside Pier London - Main Brow The performance standards for this type of heavy pedestrian walkway is an average illuminace of 50 lux with a minimum / average ratio of 0.4 (Emin/Em) Brow dimensions: 37.5 x 2.8 metres. Two parallel handrails. Product: Illumine watt 94 degree lens. Installed at 40 degrees from perpendicular, 0.375m spacings. Total number installed : 200. Average illuminance: 76 lux Emin/Em: Total power 240watts - 6.4watts/metre If lighting standards did not need to be strictly adhered to, we could have used this alternative design to reduce consumption further: Brow dimensions: 37.5 x 2.8 metres. Two parallel handrails. Product: Illumine watt 94 degree lens. Installed at 15 degrees from perpendicular, 1.5m spacings. Total number of downlights: 50. Average illuminance:15 lux Emin/Em: 0.35 Total power 83watts - 2.2watts/metre A different scenario where the walkway is only 1 metre wide: Dimensions: 37.5 x 1 metre. One handrail. Product: Illumine / RAILled watt 36 degree lens. Installed with 25 degree projection, 1.2m spacings. Total number of downlights: 32. Average illuminance: 74 lux Emin/ Em 0.42 Total power 53watts - 1.4watts/metre Let s assume the previous walkway is in a wildlife sanctuary where standard uniformity is required but the levels need to be very low; to achieve both we will have to a add dimming control to reduce the power by 50%: Dimensions: 37.5 x 1 metre. One handrail. Product: Illumine / RAILled watt 94 degree lens. Installed with 15 degree projection, 1.5m spacings. Total number of downlights: 30. Average illuminance: 7 lux Emin/Em: 0.43 Total power 25watts - 0.7watts/metre Lets make a statement at the entrance to a restaurant or house; across a bridge or along a pathway: Dimensions: 37.5 x 2.8 metres. Two parallel handrails. Product: Illumine / RAILled watt 36 degree lens. Installed with 35 degree projection, 2m spacings. Total number of downlights: 30. Average illuminance: 23 lux, maximum 136lux Emin/ Em 0.02 Total 50power watts - 1.7watts/metre
4 The heart of our handrail lighting products; our PRO S projection system All of our Illumine and RAILled products feature this close coupled projection system; the combination of a 1Watt Osram LED, our unique heat transfer system and a high efficiency focussing lens. Performance and economy By selecting the perfect lens we tailor our products to provide the maximum performance in luminosity and efficiency for each individual project. Every 1watt Illumine and RAILled is supplied with the optimum lens type to provide the correct overall intensity, uniformity and the optimum spacing to reduce component and installation costs. A selection of lenses is available with beam spreads from 6.4 to 94 degrees. Please contact us for our photometric design service and IES files. Heat transfer The light emitting diodes life and output are dependent on the LED chip functioning at the correct temperature. PRO S operates at the low running current of 350ma, this ensures the LED chip is not overstressed and will provide the best performance over its maximum working life. PRO S achieves high performance whilst only consuming 1 watt of power. Current LED chips provide 50% efficiency at best, meaning that for every watt consumed half of that is transformed into heat. Our low power, high efficiency PRO S produces ½ watt of heat which it distributes through the dense mass of the machined metal body; this is cooled by radiation to the surrounding atmosphere through its relatively large exposed surface or into the metal handrail with Illumine. Tuning Performance Illumine Illumine is a simple projector which is screwed into a pre-threaded hole in the handrail. It is cost effective and easy to retro-fit to existing installations with our Drill & Tap Jig. Because of its method of fixing the beam is directed parallel with the body, to achieve maximum throw across a surface, the handrail has to be rotated at installation (or drilled and tapped at the optimum angle with our Jig). The amount of rotation is dependent on the area the illumination has to cover and the intensity required. RAILled Asymmetric If you do not wish to rotate the handrail we have designed RAILled. This features a different type of mounting that allows for the product to be sited at the bottom of the handrail yet still project light asymmetrically across a surface. This is achieved by machining the body to site the projector at a rotated angle, up to 45 degrees. RAILled 2D Asymmetric We have further developed RAILled to offer the ultimate in performance and efficiency. Each RAILled 2D body is machined in 2 planes to provide projection across and along a surface. We can provide a number of optimised off the shelf solutions or custom made where the vertical and horizontal rotation are calculated from a photometric computer simulation of the installation. The result is just the right amount of light, exactly where it is needed; reducing RAILled quantities, installation time and energy. Custom design If you need something different our custom manufacturing and design service will provide bespoke products quickly and cost effectively
5 Mount Illumine in almost any metal handrail, install at a position rotated from perpendicular to achieve greater efficiency and uniformity Extremely water resistant 1watt LED downlighter, for use in metal handrails. Easy to install into new and retro fitting projects with our dedicated tooling. When installed in exterior handrails, Illumine provides a high level of illumination enabling pedestrians to distinguish objects and obstacles clearly and without glare. A unique feature is our Solo LEDStream lenses that recess the bright LED light source deep into the luminaires body. Illumine M16 1 The body and lens aperture design makes Illumine very resistant to high impact loads ensuring excellent vandal resistance Illumine is available in 316 Stainless Steel to provide excellent corrosion resistance. To suit your handrail material we also provide (to order) INSERT in aluminium, brass, copper, bronze and plated mild steel, please let us know your requirements. Install Illumine by drilling a 15mm diameter hole and tap a M16x1 thread into the material. Using the tube as a conduit, run cable to the apertures and connect in series or parallel, (depending on circuit design) screw in.
6 LED power consumption 1 watt Operating current 350ma (typ. fv 2.85) Lumen output: 120 lumens Colour temperature 3000K warm white CRI 80 Beam angle 36 degrees Ingress Protection IP67 Supplied with 700mm /1.2mm black & red PTFE sleeved wire Dimensions 16mm dia. x 20mm Options: LED: 4000K / 5000K / Red / Green / Blue / Amber Lens options; part# 16º º º º º Vandal resistance was a critical factor
7 RAILled emits light from the underside of the handrail projecting light without the need to install off of perpendicular. The internal LED assembly is set at an angle to project light away from the handrail; available at 35 degrees or machined to suit your requirements. RAILled is a very discreet light source with minimal glare, further performance control is possible with our selection of lenses. RAILled SSL /35 As with INSERT the body and lens aperture design makes INSERT very resistant to high impact loads ensuring excellent vandal resistance Installation of RAILled requires a precisely machined and finished hole of 30mm diameter (this will be visible after installation). RAILled is made to order, supplied with the matching face radius of your handrail, to ensure a flush finish. RAILled comprises of three main parts: Mounting Boss, this is profiled to the internal radius and is glued into place using our installation kit or a suitable adhesive. Compression spring, this is added to ensure a flush finish. Body, this contains the asymmetric LED assembly and is installed with 2 x M4 socket cap screws RAILled is manufactured in 316 Stainless Steel to provide excellent corrosion resistance. To suit your handrail material we also provide (to order) RAILled in aluminium, brass, copper, bronze and plated mild steel, please let us know your requirements. LED power consumption 1 watt Operating current 350ma (typ. fv 2.85) Lumen output: 120 lumens Colour temperature 3000K warm white CRI 80 Beam angle 36 degrees Ingress Protection IP67 Supplied with 700mm /1.2mm black & red PTFE sleeved wire Dimensions: 29.5mm dia. Options: LED: 4000K / 5000K / Red / Green / Blue / Amber Lens options; part# 16º º º º º
8 RAILled 2D features 2-dimensional projector positioning to provide optimum performance. The 1 watt PRO S projector is positioned to project light axially and longitudinally onto the walkway, producing the right amount of light precisely where it is needed.its position is calculated by software modelling of the project, the results are then machined into RAILled s solid metal body. RAILled 2D extracts the maximum efficiency for every project. This sophisticated design approach results in a dramatic increase in the distance between installation points, which not only means greater energy efficiency but also cost reductions in installation time. As with INSERT the body and lens aperture design makes INSERT very resistant to high impact loads ensuring excellent vandal resistance Installation of RAILled 2D requires a precisely machined and finished hole of 35mm diameter (this will be visible after installation). RAILled 2D is made to order, supplied with the matching face radius of your handrail, to ensure a flush finish. RAILled 2D comprises of three main parts: Mounting Boss, this is profiled to the internal radius and is glued into place using our installation kit or a suitable adhesive. Compression spring, this is added to ensure a flush finish. Body, this contains the asymmetric LED assembly and is installed with 2 x M4 socket cap screws RAILled 2D is manufactured in 316 Stainless Steel to provide excellent corrosion resistance. To suit your handrail material we also provide (to order) RAILled 2D in aluminium, brass, copper, bronze and plated mild steel, please let us know your requirements. LED power consumption 1 watt Operating current 350ma (typ. fv 2.85) Lumen output: 120 lumens Colour temperature 3000K warm white CRI 80 Beam angle 36 degrees Ingress Protection IP67 Supplied with 700mm /1.2mm black & red PTFE sleeved wire Dimensions: 34.5mm dia. Options: LED: 4000K / 5000K / Red / Green / Blue / Amber Lens options; part# 16º º º º º
9 Making the right connection Illumine & RAILled can be connected as CONSTANT CURRENT or CONSTANT VOLTAGE circuits CONSTANT CURRENT The easiest circuit, simply connect handrail lighting as below. The current remains at 350ma but the voltage increases by 3V per light connected, this means on long handrail lengths the potential voltage can be very high. Example: 30M handrail / 0.5M spacings voltage = 180Volts CONSTANT VOLTAGE A more expensive option with more connections but the voltage remains a constant 24V. Recommended for commercial installations especially with emergency lighting requirements In the event of a single lamp failure the constant voltage circuit is less likely to cause all of the lamps to be extinguished INSTALLATION REQUIREMENTS VARY. We are here to help, please contact us to discuss individual projects.
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