CATALOG No. In Accordance To ISO12164 & DIN69893 HSK-A40,50,63,100 E25,32,40,50 F63

Transcription

1 CATAOG No. In Accordance To ISO64 & DIN69893 SK-A40,50,63,00 E5,3,40,50 F63

2 Clamping Range: ø.08" - ø.38" Clamping Range: ø.00" - ø.787" Clamping Range: ø/8" - ø/" Ultra slim design eliminates any interference. MEGA MICRO CUCK Most reliable high precision collet chuck in the world. MEGA NEW BABY CUCK World s first! BIG original designed holder for small dia. end milling. MEGA E CUCK A Type PG. 6-7 PG. 9- PG. 4-5 E Type PG. 5-6 PG. 7 F Type PG. 9 PG. 9 PG. 30 ACCESSORIES MEGA WRENC MEGA NUT MEGA MICRO COET COOANT PIPE PG. 6 PG. 6 PG. 8 PG. 7 MEGA WRENC ADJUSTING SCREW MEGA NUT COET EJECTOR NEW BABY COET MEGA PERFECT SEA COOANT PIPE PG. 0 PG. 0 PG. 0 PG. PG. PG. 3 PG. 7 MEGA E COET MEGA WRENC ADJUSTING SCREW MEGA E NUT COOANT PIPE PG. 5 PG. 4 PG. 4 PG. 4 PG. 7 Clamping Range: ø5/8" - ø-/4" Tapping Range: No. - AU3/4 Cutter Dia: ø.630" - ø.969" Specialist for heavy-duty cutting. MEGA DOUBE POWER CUCK Original & No. modular boring system in the world. KAB TOO SANKS Unique feature to compensate for synchronization errors. MEGA SYNCRO Tapping older Indexable insert end mill offering both accuracy and toughness. FUCUT MI Type FCM / FCR PG. 6 PG. 7 PG. 8 PG., 3 PG. 8 PG. 8 PG. 30 MEGA WRENC PSC COET (igh Precision Type) STRAIGT COET (Type "C") COOANT PIPE PG. 6 PG. 6 PG. 6 PG. 7 COOANT PIPE PG. 7 TAP ODER MGT SET SCREW SYNCRO ADJUSTER O RING SET MGT NUT MEGA WRENC COOANT PIPE PG. 9 PG. 0 PG. 0 PG. 0 PG. 0 PG. 0 PG. 7 (FCM) INDEXABE INSERTS SPARE PARTS (FCR) INDEXABE INSERTS SPARE PARTS COOANT PIPE PG. PG. PG. 4 PG. 4 PG. 7

3 Premium Material Selection Since SK is a hollow taper shank, the material has a critical role for optimum performance. BIG uses carefully selected high grade alloy steels. Particularly, BIG uses die steel materials for SK 40 and smaller where the cross section of shank taper is very thin. Pre-Balanced Design Since SK Form A has non-symmetric keyways, it is not balanced. BIG Form A holders are pre-balanced near the tool change V-Groove recommended by ISO standard and can therefore be used for high speed applications. Pre-Balanced T SK Size T Important Tool Retention Feature Internal clamping of SK tools is defined by the location of highly concentrated forces from the machine tool. Accuracy and position of this form will affect the rigidity, repeatability, and precision of the tool holders. BIG provides finish machining of this area after heat treatment. With ole for Manual Clamping BIG SK Form A holders have a manual clamping hole as a standard and can therefore be used in place of SK Form C which is manually mounted in spindles. Clamping Taper Drive Key Form SK shanks according to Form A are designed to carry out torque transmission by the round shaped key-way at the end of the taper. Because of the importance of this round shaped geometry, BIG provides finishing of this feature after heat treatment. With IC-Data Chip oles A hole (Dia.0mm) is provided on the flange for an IC data chip. Tool management can be carried out by using this ID chip in order to minimize downtime, and to improve current capacity utilization. (Note: IC chips are not included as a standard item) IC Data Chip

4 igh precision, high rigidity & high quality performance CUCK SERIES Clamping Range: ø.00" - ø-/4" Four types of Mega Chuck series holders optimize high speed and precise cutting with drills and end mills. Depending on the application, the ideal chuck can be selected to enhance cutting performance. For micro drills & end mills MEGA MICRO CUCK Clamping Range: ø.08" - ø.38" ø.394" (MEGA3S) "Taper Type" For Micro End Milling The super slim taper type of the Mega Micro Chuck makes it suitable for micro end mills. Interval of clamping dia. is.004". Just fitting for micro cutting tools. PG. 6 PG. 5 PG. 9 Collet Class T.I.R. At nose At end of test bar AA.00004".000".00004".000" 4d For end mills, drills, taps, reamers, etc. MEGA NEW BABY CUCK Clamping Range: ø.00" - ø.787" Guaranteed Accuracy of.00004" T.I.R. at the Collet Nose.00004".000" 4d For igh Pressure Coolant Supply Nut with seal for Mega New Baby Chuck. Performance of the seal improves with higher coolant pressure. PG. 9 PG. 7 PG. 9 Collet Class T.I.R. At nose At end of test bar AA.00004".000" PAT. US Patent No Through Tools COOANT PRESSURE,000 PSI Jet Through 3

5 ORIGINA DESIGN OF NOTC-FREE NUT PREVENTS VIBRATION AND NOISE Vibration at high speeds is eliminated by a notch-free nut which offers superior balance and concentricity. This ideal nut design not only eliminates whistling noise and coolant splattering, but also assures increased strength of the nut itself. Notches to hook a wrench World's First Notch-Free EASY AND FIRM CAMPING WIT TE MEGA WRENC The Mega Wrench has a uniquely designed one-way clutch system with a roller bearing and ratchet function and is capable of safely and evenly applying force on the entire nut periphery. Smooth tightening operation with ratchet function. US Patent No For end mills MEGA E CUCK Clamping Range: ø/8" - ø/" Slit-Through Coolant Coolant is securely directed to the cutting tool through slits in the collet, even at high spindle speeds. Tool life and surface finish is improved as a result of efficient chip evacuation. Rubber seals are provided within the nut and body in order to prevent coolant leakage. COOANT PRESSURE,000 PSI igh Clamping Force Extended clamping area.00004".000" 4d PG. 4 PG. 30 Shallow taper Bearings Seals Collet Class T.I.R. At nose At end of test bar AA.00004".000" For end mills MEGA DOUBE POWER CUCK Clamping Range: ø5/8" - ø-/4" PG. 6 8,000 Complete Fit of Nut and Body Achieves igh Rigidity as an Integral Body. In the case of a conventional milling chuck, the inner taper of the nut contacts only with the body when tightened. owever, there is still a gap between the nut and body. arge fit diameter of the nut provides higher rigidity as if the chuck and nut were an integral body. This superior rigidity assures heavy cutting without chatter. Effective Coolant Supply For improved surface finish Extended tool life Smoother chip evacuation Cooling & lubricating of tools Fit Coolant-Through Nozzles 4

6 Tool holder for rigid tapping SYNCRO Tapping older icense Tapping Range: No. - AU3/4 Comparison of Surface Finish Spiral Tap (No.0-4 Material 430) Collet Chuck MEGA SYNCRO PG. 8 Wide Variation of Bodies and Tap olders Unique feature to compensate for synchronization errors. Improves thread quality and tool life by reducing thrust loads caused by synchronization errors up to 90%. For Mega Synchro Tapping older, please refer to catalog No. 63 Indexable Insert End Mill FCM / FCR Cutter Dia: ø.630" - ø.969" Square shoulder & slot milling cutter Ramping & helical milling cutter PG. PG. 3 For Fullcut Mill Type FCM, No. PG. 8 please refer to catalog 34 For Fullcut Mill Type FCR, please refer to catalog No. 35 Indexable insert end mills with both excellent sharpness and toughness, achieving the performance of solid end mills. Sharp cutting edge by both high radial and axial rake angles Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling. ow cutting resistance 0º igh axial rake angle Excellent surface finish by wide wiper action igh radial rake angle 5

7 Form A R for high speed Micro diameter design is ideal for high speed applications in tight areas with small diameter cutting tools. Manual Clamping ole Type T Form A (DIN ) (ISO 64) Max. Collet SK-A40-MEGA3S-75T T -MEGA4S-60T -75T T T -MEGA6S-60T -75T T T SK-A50-MEGA3ST -MEGA4ST -MEGA6ST SK-A63-MEGA3S-75T T T -MEGA4S-60T -75T T T T T -MEGA6S-60T -75T T T T T Nut is included. Collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. For models marked, there is no internal thread. The dimension in ( ) shows how deep a tool can be inserted (optional) PG (.57) ,000 8,000 3,000 8,000 3,000 8,000 8,000 3,000 8,000 3,000 8,000,000 3,000 8,000,000 NBC3S-o NBC3S-o NBC3S-o 4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 5. does not include collet Accessories Spare Parts Mega Wrench Collet Mega Nut PG. 8 Mega Micro Chuck MEGA3S MEGA4S MEGA6S MGR0 MGR MGR4 NBC3S-o MGN3S MGN4S MGN6S 6

8 Form A R for high speed Manual Clamping ole (optional) PG. 7 Type S Form A (DIN ) (ISO 64) SK-A40-MEGA3S-60 -MEGA4S-60 -MEGA6S-60 SK-A50-MEGA3S-75 -MEGA4S-75 -MEGA6S-75 SK-A63-MEGA3S-60 -MEGA4S-75 -MEGA6S Nut is included. Collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. For models marked, there is no internal thread. The dimension in ( ) shows how deep a tool can be inserted. 4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 5. does not include collet (.57) Max. Collet NBC3S-o NBC3S-o NBC3S-o For ACCESSORIES and SPARE PARTS PG. 6 Clamping Range: ø.08" - ø.38" STRAIGT SANK TYPE ST.375-MEGA3S ST.500-MEGA4S ST.65-MEGA6S Collet NBC3S-o MGNS Nut is included. Collet and wrench must be ordered separately.. does not include collet. For ACCESSORIES and SPARE PARTS PG. 6 7

9 MEGA MICRO COET Ultra Small igh Precision Collet Concentricity is better than.00004" at the collet nose. This high precision is achieved by the innovative design of combining taper and straight body contact. øa B.00004".000" 4d MEGA3S Clamping Range NBC3S-0.5AA -0.6AA -0.7AA -0.8AA -0.9AA -.0AA -.AA -.AA -.3AA -.4AA -.5AA -.6AA -.7AA -.8AA -.9AA -.0AA -.AA -.AA -.3AA -.4AA -.5AA -.6AA -.7AA -.8AA -.9AA -3.0AA -3.AA -3.75AA -3.AA øa=.39 B= MEGA4S MEGA6S Clamping Range Clamping Range Clamping Range NBC4S-0.5AA -0.6AA -0.7AA -0.8AA -0.9AA -.0AA -.AA -.AA -.3AA -.4AA -.5AA -.6AA -.7AA -.8AA -.9AA -.0AA -.AA -.AA -.3AA -.4AA -.5AA -.6AA -.7AA -.8AA -.9AA -3.0AA -3.AA -3.75AA -3.AA -3.3AA -3.4AA -3.5AA -3.6AA -3.7AA -3.8AA -3.9AA -4.0AA NBC6S-0.5AA -0.6AA -0.7AA -0.8AA -0.9AA -.0AA -.AA -.AA -.3AA -.4AA -.5AA -.6AA -.7AA -.8AA -.9AA -.0AA -.AA -.AA -.3AA -.4AA -.5AA -.6AA -.7AA -.8AA -.9AA -3.0AA -3.AA -3.75AA -3.AA -3.3AA -3.4AA -3.5AA -3.6AA -3.7AA -3.8AA -3.9AA -4.0AA NBC6S-4.AA -4.AA -4.3AA -4.4AA -4.5AA -4.6AA -4.7AA AA -4.8AA -4.9AA -5.0AA -5.AA -5.AA -5.3AA -5.4AA -5.5AA -5.6AA -5.7AA -5.8AA -5.9AA -6.0AA øa=.9 B=.886 øa=.370 B=.965 8

10 Form A R for high speed The body, collet, nut and wrench are specifically designed to be ideal for high speed operations. Manual Clamping ole Form A (DIN ) (ISO 64) SK-A40-MEGA6N MEGA8N MEGA0N MEGA3N-75 -MEGA6N-75 -MEGA0N SK-A50-MEGA6N MEGA8N MEGA0N MEGA3N MEGA6N MEGA0N Coolant-through hole (optional) PG. 7 Max. Collet ,000 8,000 33,000 8,000 8,000 8,000 0,000 3,000 0,000 8,000 Adjusting Screw (optional) PG. 0 NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC0-o NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC0-o Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 4. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder. 5. does not include collet. For ACCESSORIES and SPARE PARTS PG. 0 9

11 Max. Collet.9 - SK-A63-MEGA6N-75 -MEGA8N-75 -MEGA0N-75 -MEGA3N-75 -MEGA6N MEGA0N ,000 0,000 8,000 0,000 8,000 NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC0-o Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder. 4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 5. does not include collet. Accessories Spare Parts Mega Wrench Collet Sealing Nut PG. Mega Perfect Seal PG. 3 Adjusting Screw Rubber Seal B G Mega Nut Mega New Baby Chuck MEGA6N MEGA8N MEGA0N MEGA3N MEGA6N MEGA0N MGR0 MGR5 MGR30 MGR35 MGR4 MGR46 NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC0-o MPS6-o MPS8-o MPS0-o MPS3-o MPS6-o MPS0-o NBA6B NBA8B NBA0B NBA3B NBA6B NBA0B G B(mm) M7 M9 M M4 M8 M MGN6 MGN8 MGN0 MGN3 MGN6 MGN0. For SK Form E and F, Mega Perfect Seal cannot be used. 0

12 Form A R for high speed Form A (DIN ) (ISO 64) Max. Collet SK-A00-MEGA6N -MEGA8N -MEGA0N -MEGA3N -00 -MEGA6N -00 -MEGA0N -00. Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder. (SK-A00) Coolant-through hole Manual Clamping ole (optional) PG , NBC6-o , , ,000 NBC8-o , ,000 NBC0-o , , , , NBC3-o , , , NBC6-o , , , NBC0-o , Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 5. does not include collet. Adjusting Screw (optional) PG. 0 COET EJECTOR Collet Ejector can easily and quickly remove New Baby Collets from Mega Nuts. NBC6-CE NBC8-CE NBC0-CE NBC3-CE Nut MGN6 MGN8 MGN0 MGN3 Collet NBC6 NBC8 NBC0 NBC3

13 The New Baby Collet is world renowned for its unmatched accuracy and precision. It offers runout accuracy of.00004" T.I.R. at the collet nose. øa NEW BABY COET B NEW BABY END MI COET øa.00004".000" B 4d For END MI MEGA6N NBC6-0.5AA -0.75AA -AA -.5AA -.5AA -.75AA -AA -.5AA -.5AA -.75AA -3AA -3.75AA -3.5AA -3.5AA -3.75AA -4AA -4.5AA -4.5AA -4.75AA -5AA -5.5AA -5.5AA -5.75AA -6AA øa=.374 B=.55 Clamping Range MEGA3N MEGA6N Clamping Range Clamping Range NBC3-3AA NBC6-3AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA øa=.807 B=.0-4AA AA AA AA AA øa=.004 B=.378 MEGA8N MEGA0N Clamping Range Clamping Range NBC8-0.75AA -AA -.5AA -.5AA -.75AA -AA -.5AA -.5AA -.75AA -3AA -3.75AA -3.5AA -4AA -4.5AA -5AA -5.5AA -6AA -6.5AA -7AA -7.5AA -8AA NBC0-.75AA -AA -.5AA -.5AA -.75AA -3AA -3.75AA -3.5AA -4AA -4.5AA -5AA -5.5AA -6AA -6.5AA -7AA -7.5AA -8AA -8.5AA -9AA -9.5AA -0AA øa=.49 B=.709 øa=.650 B=.063 MEGA0N NBC0-3AA -3.5AA -4AA -4.5AA -5AA -5.5AA -6AA -6.5AA -7AA -7.5AA -8AA -8.5AA -9AA -9.5AA -0AA -0.5AA -AA -.5AA -AA -.5AA -3AA -3.5AA -4AA -4.5AA -5AA -5.5AA -6AA -6.5AA -7AA -7.5AA -8AA -8.5AA -9AA -9.5AA -0AA øa=. B=.496 Clamping Range MEGA6N MEGA8N MEGA0N NBC6-/8EAA.5 NBC8-/8EAA.5 NBC0-/8EAA.5-3/6EAA.87-3/6EAA.87-3/6EAA.87 øa=.36 B=.669 -/4 EAA.50 -/4EAA.50 øa=.47 B=.787-3/8EAA.375 øa=.630 B=.60 MEGA3N MEGA6N MEGA0N NBC3-/8EAA.5 NBC6-/8EAA.5 NBC0-/8EAA.5-3/6EAA.87-3/6EAA.87-3/6EAA.87 -/4EAA.50 -/4EAA.50 -/4EAA.50-3/8EAA.375-3/8EAA.375-3/8EAA.375 -/EAA.500 -/EAA.500 -/EAA.500 øa=.787 B=.496-5/8EAA.65-5/8EAA.65 øa=.984 B=.654-3/4EAA.750 The tolerance of the cutting tool shank must be within h7. øa=.0 B=

14 Form A R for high speed MEGA PERFECT SEA PAT. US Patent No COOANT PRESSURE,000 PSI Standard NBC Collet Thrust Ball NBC Collet TiN Coating Seal (PS RING) Replaceable Seal Reliable coolant supply to the tool tip! Unique design increases sealing performance with higher coolant pressure to create a "perfect seal". Remove the PS Ring to supply coolant to the cutting tool periphery. Through Tools PS RING PAT. Replaceable seal used in Mega Perfect Seal Spare seal is recommended when coolant leaks due to damage of PS Ring. 3 -Way Coolant With PS Ring Jet Through Without PS Ring package contains 5 pcs. ( size) US Patent No MPS MPS MPS MPS pc. of PS Ring is included.. To supply coolant to the periphery of the cutting tool, Adjusting Screw should not be mounted. PS Cutter Shank Dia MPS MPSo-03035, , , , , 0708 Collet NBC NBC NBC NBC PS MPS MPS MPS MPSo-08085, , , 0 5, 5, 3 Cutter Shank Dia PS Collet NBC NBC MPS MPSo

15 Form A R for high speed Collet chuck designed exclusively for end milling with high concentricity and rigidity. Coolant-through hole Manual Clamping ole Form A (DIN ) (ISO 64) Max. Collet SK-A40-MEGA6E MEGA8E MEGA0E-70 -MEGA3E-70 SK-A50-MEGA6E MEGA8E MEGA0E MEGA3E SK-A63-MEGA6E-65 -MEGA8E-67 -MEGA0E-75 -MEGA3E Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder (optional) PG pc. of PS Ring is included ,000 8,000 9,000 7,000 9,000 8,000 7,000 9,000 8,000 7,000 9,000 8,000 6,000 Adjusting Screw (optional) PG. 4 MEC6-o MEC8-o MEC0-o MEC3-o MEC6-o MEC8-o MEC0-o MEC3-o MEC6-o MEC8-o MEC0-o MEC3-o 4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 5. does not include collet Accessories Mega Wrench Collet Adjusting Screw Rubber Seal Mega E Nut PG. 5 B Spare Parts G Mega E Chuck MEGA6E MEGA8E MEGA0E MEGA3E MGR5 MGR30 MGR35 MGR4 MEC6-o MEC8-o MEC0-o MEC3-o NBA6B NBA8B NBA0B NBA3B G B (mm) M7 M9 M M MEN6 MEN8 MEN0 MEN3 4

16 Form A R for high speed 4,000 Manual Clamping ole (SK-A00) Coolant-through hole (optional) PG. 7 Adjusting Screw (optional) PG. 4 Form A (DIN ) (ISO 64) Max. Collet SK-A00-MEGA6E-75 -MEGA8E-75 -MEGA0E-80 -MEGA3E Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Coolant pipe must be ordered separately. 3. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder ,000 8,000 4,000 4,000 8,000 6,000,000 8,000 6,000 8,000 6,000 4,000 MEC6-o MEC8-o MEC0-o MEC3-o 4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 5. does not include collet For ACCESSORIES and SPARE PARTS PG. 4 MEGA E COET øa B.00004".000" 4d INC SIZE METRIC SIZE MEGA6E øa=.445 B=.374 øa=.555 B=.55 øa=.673 B=.799 øa=.8 B=.886 MEC6-/8AA -3/6AA -/4AA MEC6-3AA -4AA -5AA -6AA MEGA8E MEC8-/8AA -3/6AA -/4AA MEC8-3AA -4AA -5AA -6AA -7AA -8AA MEGA0E MEC0-/8AA -3/6AA -/4AA -5/6AA -3/8AA MEC0-3AA -4AA -5AA -6AA -7AA -8AA -9AA -0AA MEGA3E MEC3-/8AA -3/6AA -/4AA -5/6AA -3/8AA -7/6AA -/AA MEC3-3AA -4AA -5AA -6AA -7AA -8AA -9AA -0AA -AA 5. Use only a cutting tool shank with exactly the same diameter as collet bore diameter. The tolerance of the cutting tool shank must be h7.

17 Form A R for high speed Form A (DIN ) (ISO 64) SK-A63-MEGA.65DS-3.5 -MEGA.750DS-3.5 -MEGA.750DS-5 -MEGA.000DS-4 -MEGA.50DS-4.5 SK-A00-MEGA.750DS-4 -MEGA.000DS-4 -MEGA.50DS-4.5. Wrench must be ordered separately.. Coolant pipe must be ordered separately. Simultaneous fit is achieved on the nut as well as the taper shank to obtain rigidity close to an integral body ,000 Coolant-through hole For coolant to cutting tool periphery Manual Clamping ole (optional) PG. 7 Min. Clamping ength E Min. Clamping ength E Max. 8,000 8,000 4,000 4,000 8,000 8,000 6, Accessories Mega Wrench Mega Double Power Chuck SK-A63-MEGA.65DS -MEGA.750DS -MEGA.000DS -MEGA.50DS MGR46 MGR55 MGR6 MGR70 Mega Double Power Chuck SK-A00-MEGA.750DS -MEGA.000DS -MEGA.50DS MGR60 MGR70 MGR80 PSC COET PAT. US Patent No igh Precision For coolant-through tools OI OE COET PSC.75-/4, 3/8, /, 5/8 PSC.5-/, 5/8, 3/4, 7/8, Mega DS Chuck MEGA.750DS MEGA.50DS STRAIGT COET (Type "C") Reduction sleeve for smaller diameter cutters. INC SIZE METRIC SIZE C.75-/4, 5/6, 3/8, 7/6, /, 9/6, 5/8 C.00-/4, 3/8, /, 5/8, 3/4 C.5-/4, 5/6, 3/8, 7/6, /, 9/6, 5/8, /6, 3/4, 3/6, 7/8, 5/6, C.75-6, 8, 9, 0,, 6 C.5-, 4, 6, 0, 5 Mega DS Chuck MEGA.750DS MEGA.000DS MEGA.50DS MEGA.750DS MEGA.50DS 6

18 Form A For roughing, finish boring and rigid tapping. Coolant-through hole Manual Clamping ole D (Bore Depth) A B (optional) PG. 7 C Form A (DIN ) (ISO 64) Catalog Number SK-A63xKA3xD xd xka4xd xd xka5xd xd xka6xd xd SK-A00xKA5xD xka6xd xd xka7xd xd8.7. Dimension "D" with boring head length included.. Coolant pipe must be ordered separately. A B C D KAB3 KAB4 KAB5 KAB6 KAB5 KAB6 KAB For KAB system details, please refer to catalog NO. 308 COOANT PIPE for Form A and Form E Caution For machines capable of supplying coolant through the spindle, the should be fitted to all SK holders to protect against accidental selection of coolant. Mono Block Type SW G G SW (mm) SK5-CP 3-CP 40-CP 50-CP 63-CP 80-CP 00-CP M8xP M0xP MxP M6xP M8xP M0xP.5 M4xP º Swing Type G G Wrench (Optional) SK40-CPM 50-CPM 63-CPM 80-CPM 00-CPM MxP M6xP M8xP M0xP.5 M4xP.5 CPW40 CPW50 CPW63 CPW80 CPW00 7

19 Form A MEGA SYNCRO Tapping older Unique feature to compensate for synchronization errors. Tapping Range: No. AU3/4 icense Coolant-through hole Body Tap older Tap Manual Clamping ole d (optional) PG. 7 Form A (DIN ) (ISO 64) SK No. SK-A40 SK-A50 SK-A63 SK-A00 SK-A40-MGT6-80 -MGT-85 SK-A50-MGT6-85 -MGT-85 -MGT0-5 SK-A63-MGT6-85 -MGT-85 -MGT0-0 SK-A00-MGT6-95 -MGT-95 -MGT0-5 Tap older MGT6-d-.5S -3S -4S MGT-d MGT6-d-.5S -3S -4S MGT-d MGT0-d MGT6-d-.5S -3S -4S MGT-d MGT0-d MGT6-d-.5S -3S -4S MGT-d MGT0-d Tapping Range d No. - No. AU/4 - AU7/6 No. - No. AU/4 - AU7/6 AU/ - AU3/4 AP/8 - AP/4 No. - No. AU/4 - AU7/6 AU/ - AU3/4 AP/8 - AP/4 No. - No. AU/4 - AU7/6 AU/ - AU3/4 AP/8 - AP/4.47 (36mm).64 (4mm).47 (36mm).64 (4mm).6 (54mm).47 (36mm).64 (4mm).6 (54mm).47 (36mm).64 (4mm).6 (54mm).55 (4mm).787 (0mm).55 (4mm).787 (0mm).8 (30mm).55 (4mm).787 (0mm).8 (30mm).55 (4mm).787 (0mm).8 (30mm) (80mm) (85mm) (85mm) (85mm) 4.9 (5mm) (85mm) (85mm) 4.33 (0mm) (95mm) (95mm) 4.58 (5mm) Tap holder and wrench must be ordered separately.. Rigid tapping function is required on the machine tool. 3. Coolant pipe must be ordered separately. AU3/8 is included in the MGT0 series. For TAP ODER PG. 9 For MEGA WRENC PG. 0 8

20 Form A MEGA SYNCRO Tapping older TAP ODER (MGT6, MGT, MGT0) Synchro Adjuster E d MGT Type MGT6 (D=.47) MGT (D=.787) MGT0 (D=.8) Tap older MGT6-No.6-.5S -3S -4S -No.8-.5S -3S -4S -No.0-.5S -3S -4S -No.-.5S -3S -4S MGT-AU/ AU5/ AU7/ MGT0-AU/ AU3/ AU9/ AU5/ AU/ AU3/ AP/ AP/ Nut is included. Wrench must be ordered separately. Tapping Range d No.-6 No.8 No.0 No. AU/4 AU5/6 AU7/6 AU/ AU3/8 AU9/6 AU5/8 AU/6 AU3/4 AP/8 AP/ oe Tap olders with other standards such as JIS or DIN are available from stock upon request. Please contact us for order information. 9

21 Clamping Range: No. AU3/4 Accessories icense MGT SET SCREW (Made of high-strength material) Secures the Tap older into body. ex Socket ex Socket Size Body MGT6SS MGTSS MGT0SS 4mm 4mm 5mm 35mm 40mm 53mm MGT6 MGT MGT0 SYNCRO ADJUSTER (Made of special material) Replaceable bushing in Tap older Body MGT6SA MGTSA MGT0SA 9mm 0mm 4mm mm 5mm 4mm MGT6 MGT MGT0. Sold in packages of 5 pcs. O RING SET Set includes small, large, middle sizes Middle Size arge Size Small Size Set Tap older MGT6SOR MGTOR MGT0OR MGT6-d-oS MGT-d-o MGT0-d-o MGT NUT Tap older MGN6TS MGNT MGN0T 4mm 0mm 30mm 9mm mm 4mm MGT6-d-oS MGT-d-o MGT0-d-o MEGA WRENC Nut OCK MGR4 MGR0 MGR30 4mm 0mm 30mm MGN6TS MGNT MGN0T 0

22 Form A FUCUT MI Type FCM The indexable end mill that combines sharpness and rigidity for smooth, chatter-free cutting. Manual Clamping ole ap ap Shoulder Milling (optional) PG. 7 Fig. Standard Type Fig. ong Nose Type Standard Type Form A (DIN ) (ISO 64) Cutter Dia. (inch) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) 40mm (.575) 50mm (.969) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) 40mm (.575) 50mm (.969) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) 40mm (.575) 50mm (.969) SK-A40-FCM FCM FCM FCM FCM FCM SK-A50-FCM FCM FCM FCM FCM FCM SK-A63-FCM FCM FCM FCM FCM FCM Coolant pipe must be ordered separately.. Inserts must be ordered separately. 3. ap= ength of effective cutting edge. Fig ong Nose Type Form A (DIN ) (ISO 64) Cutter Dia. (inch) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) SK-A63-FCM FCM009 -FCM509 -FCM3. Coolant pipe must be ordered separately.. Inserts must be ordered separately. 3. ap= ength of effective cutting edge. Fig. ap ap No. of Inserts No. of Inserts Insert Size ARG6 ARG0 ARG5 ARG3 ARG40 ARG6 ARG0 ARG5 ARG3 ARG40 ARG6 ARG0 ARG5 ARG3 ARG40 ARG40 Insert Size ARG6 ARG0 ARG5 ARG3 (Ibs) (Ibs)

23 Cutter Dia: ø.630 ø.969 INDEXABE INSERTS 3 Marking Description Insert Size : ACZ30 : DC0/DS0 P: ACP00 Grade P3: ACP300 5S: ACZ350S Cutter Dia. (inch) Insert ap Nose Radius (inch) P M K N ACP00 ACP300 ACZ350S ACZ30 DC0 DS0 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) 40mm (.575) 50mm (.969) ARG6090 ARG60904 ARG0090 ARG00904 ARG5090 ARG50904 ARG30 ARG304 ARG400 ARG R0. (.008) R0.4 (.06) R0. (.008) R0.4 (.06) R0. (.008) R0.4 (.06) R0. (.008) R0.4 (.06) R0. (.008) R0.4 (.06). Inserts are available in packets of 0 pcs.. Please clarify the insert type and grade when ordering. For example, use ordering code: ARG6090ACP00. Caution Fullcut Mill uses a different insert for each cutter diameter (except for dia. 40mm and 50mm). If an incorrect insert is used, a problem will result. There is no compatibility with those of FCR Type. Insert Classifications ISO Material P0 P30 M30 K0 N0 Grade ACP00 ACP300 ACZ350S ACZ30 DC0 DS0 Material Prehardened Steel General Steel Stainless Steel Cast Iron Aluminum Coating TiAlN / AlCrN TiAlN / TiCN DC Selection between ACP300 and ACP00 for steel. ACP00 is superior in anti-wear resistance, while ACP300 is superior in its anti-chipping property. ACP300 is the first recommendation for cutting steel. Choose ACP00 over ACP300 in cases where further speed or wear-resistance is needed. ACP00 is not, however, recommended for either heavily-interrupted or heavy-duty cutting. SPARE PARTS Insert Clamping Screw Set (0) screws & () wrench Wrench Anti-Seizure ubricant 5g included Cutter Dia. (inch) Insert 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) 40mm (.575) 50mm (.969) ARG609oo ARG009oo ARG509oo ARG3oo ARG40oo S506DS S3508DS DA-T8 DA-T5 BN-5 Note It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

24 Form A FUCUT MI Type FCR Unique inserts designed for ramping make multi-functional cutting possible. Shoulder Milling Ramping elical Milling Plunge Milling Manual Clamping ole ap ap (optional) PG. 7 Fig. Standard Type Fig. ong Nose Type Standard Type Form A (DIN ) (ISO 64) Cutter Dia. (inch) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60). Coolant pipe must be ordered separately.. Inserts must be ordered separately. 3. ap= ength of effective cutting edge. Fig. ap SK-A50-FCR FCR FCR FCR SK-A63-FCR FCR FCR FCR No. of Inserts Insert Size BRG6 BRG0 BRG5 BRG3 BRG6 BRG0 BRG5 BRG3 (Ibs) ong Nose Type Form A (DIN ) (ISO 64) Cutter Dia. (inch) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60). Coolant pipe must be ordered separately.. Inserts must be ordered separately. 3. ap= ength of effective cutting edge. Fig. ap SK-A63-FCR FCR008 -FCR508 -FCR No. of Inserts Insert Size BRG6 BRG0 BRG5 BRG3 (Ibs)

25 Cutter Dia: ø.630 ø.60 INDEXABE INSERTS Marking Description 5 Insert Size : ACZ30 5S: ACZ350S : DC0/DS0 5S Grade Cutter Dia. (inch) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60). Inserts are available in packets of 0 pcs.. Please clarify the insert type and grade when ordering. For example, use ordering code: BRG60808ACZ350S. Nose P M K Insert ap Radius (inch) ACZ350S ACZ30 DC0 BRG60808 BRG00808 BRG50808 BRG3008 BRG R0.8 (.03) R0.8 (.03) R0.8 (.03) R0.8 (.03) R3. (.5) Caution Fullcut Mill uses a different insert for each cutter diameter. If an incorrect insert is used, a problem will result. There is no compatibility with those of FCM Type. N DS0 Insert Classifications ISO Material P30 M30 K0 N0 Grade ACZ350S ACZ30 DC0 DS0 Material General Steel Stainless Steel Cast Iron Aluminum Coating TiAlN / TiCN DC SPARE PARTS Insert Clamping Screw Set Wrench Anti-Seizure ubricant (0) screws & () wrench 5g included Cutter Dia. (inch) 6mm (.630) 0mm (.787) 5mm (.984) 3mm (.60) Insert BRG608oo BRG008oo BRG508oo BRG30oo S506DS DA-T8 BN-5 S3508DS DA-T5 Note It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained. 4

26 Form E R for high speed Extremely slim design of nut and tapered body provides superior balance and concentricity and is ideal for reaching into confined areas. (optional) PG. 7 5 Type T Form E (DIN V ) Max. Collet SK-E5-MEGA3S-45T -60T -MEGA4S-45T -60T -MEGA6S-45T -60T SK-E3-MEGA3S-60T -75T -MEGA4S-45T -60T -MEGA6S-45T -60T SK-E40-MEGA3S-60T -75T -MEGA4S-60T -75T -MEGA6S-60T -75T T SK-E50-MEGA3S-80T -MEGA4S-80T -MEGA6S-80T (.6) (.6).6 (.).57 (.0).8 (.0) (.0).85 NBC3S-o NBC3S-o NBC3S-o NBC3S-o Nut is included. Collet and wrench must be ordered separately.. For models marked, there is no internal thread. The dimension in ( ) shows how deep a tool can be inserted. 3. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 4. Coolant pipe must be ordered separately. 5. does not include collet. For ACCESSORIES and SPARE PARTS PG. 6 5

27 (optional) PG. 7 Type S Form E (DIN V ) Max. Collet SK-E5-MEGA3S-35 -MEGA4S MEGA6S SK-E3-MEGA3S-45 -MEGA4S MEGA6S SK-E40-MEGA3S-40 -MEGA4S MEGA6S SK-E50-MEGA3S-50 -MEGA4S MEGA6S (.0) (.6).85 (.).6 (.)..8 (.0) (.94) (.06).0 () (.8).85 () 45,000 45,000 45,000 NBC3S-o NBC3S-o NBC3S-o NBC3S-o Nut is included. Collet and wrench must be ordered separately.. For models marked, there is no internal thread. The dimension in ( ) shows how deep a tool can be inserted. 3. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 4. Coolant pipe must be ordered separately. 5. Coolant pipe cannot be used with models marked. 6. does not include collet. For ACCESSORIES and SPARE PARTS PG. 6 6

28 Form E R for high speed Clamping Range: ø.00.. ø igh speed design utilizes ultra precision New Baby Collet which guarantees a runout at the collet nose of less than (optional) PG. 7 (optional) PG. 7 Form E (DIN V ) Fig. Adjusting Screw (optional) PG. 0 Fig. SK-E5-MEGA6N-40 -MEGA8N-45 -MEGA0N-60 SK-E3-MEGA6N MEGA8N MEGA0N-65 -MEGA3N-70 SK-E40-MEGA6N MEGA8N MEGA0N MEGA3N MEGA6N SK-E50-MEGA6N MEGA8N-60 -MEGA0N-60 -MEGA3N MEGA6N MEGA0N Fig Max. 8,000 8,000 8,000 8,000 8,000 8,000 Collet NBC6-o NBC8-o NBC0-o NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC0-o Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder. 3. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 4. Coolant pipe must be ordered separately. 5. Coolant pipe cannot be used with models marked. 6. does not include collet. 7 For ACCESSORIES and SPARE PARTS PG. 0

29 Form E For roughing and finish boring. (optional) PG. 7 D (Bore Depth) A B C Form E (DIN V ) Catalog Number Dimension "D" with boring head length included.. Coolant pipe must be ordered separately. A B C D SK-E40xKA4xD.84 SK-E50xKA5xD3.43 KAB4 KAB For KAB system details, please refer to catalog NO. 308 Form E FUCUT MI Type FCM Cutter Dia: ø (optional) PG. 7 ap Standard Type Cutter Dia. (inch) 6mm (.630) Form E (DIN V ) ap No. of Inserts SK-E5-FCM E3-FCM E40-FCM Insert Size ARG6 (Ibs) Coolant pipe must be ordered separately.. Inserts must be ordered separately. 3. ap= ength of effective cutting edge. For INSERTS PG. Caution As the SK-E type interface does not have drive key-ways, there is a possibility that it may slip in the machine tool spindle if the cutting load exceeds the gripping force of the machine tool. Please try to choose proper cutting conditions for the Fullcut Mill because its performance is affected by the machine tool. 8

30 Form F R for high speed Form F (DIN V ) SK-F63-MEGA4S-75T -MEGA6S-75T SK-F63-MEGA4S-75 SK-F63-MEGA6S-75 Extremely slim design of nut and tapered body provides superior balance and concentricity and is ideal for reaching into confined areas.. Nut is included. Collet and wrench must be ordered separately.. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 3. does not include collet. 4. s ending in T designates Taper Type. Fig , Fig. Type T Fig. Type S Max. 3,000 3,000 7,000 Collet For ACCESSORIES and SPARE PARTS PG. 6 Form F R for high speed The body, collet, nut and wrench are specifically designed for high speed operations. Form F (DIN V ) SK-F63-MEGA6N-75 -MEGA8N-75 -MEGA0N-75 -MEGA3N MEGA6N-75 -MEGA0N Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder. 3. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 4. does not include collet Max. 3,000 3,000 Adjusting Screw (optional) PG. 0 Collet NBC6-o NBC8-o NBC0-o NBC3-o NBC6-o NBC0-o For ACCESSORIES and SPARE PARTS PG. 0 9

31 Form F R for high speed Collet chuck designed exclusively for end milling with high concentricity and rigidity. Form F (DIN V ) Max. Collet SK-F63-MEGA6E-65 -MEGA8E-65 -MEGA0E-75 -MEGA3E ,000 7,000 9,000 6,000 MEC6-o MEC8-o MEC0-o MEC3-o Form F B Adjusting Screw (optional) PG. 4. Nut is included. Adjusting screw, collet and wrench must be ordered separately.. Adjusting screws cannot be used with models marked. "max" is the maximum tool shank length that can be inserted into the holder. 3. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually. 4. does not include collet. For ACCESSORIES and SPARE PARTS PG. 4 For roughing and finish boring. D (Bore Depth) A Form F (DIN V ) A B C D SK-F63-CK-78 -CK -CK3-00 -CK4-93 -CK5-83. Dimension D with boring head length included. KAB KAB KAB3 KAB4 KAB C For KAB system details, please refer to catalog NO

32 R Innovative two-way clutch and needle roller clamping system assures secure clamping at the tool flange periphery. Safe design eliminates any possibility of damage to the shank taper during the tightening process. SK No. øc øm (x4) øp SK No. øc øp øm KG5R R R R R 80R 00R (for unc /4).354 (for unc 5/6) Caution Kombi Grip must be securely fixed to a bench with 4 mounting bolts. DYNA TEST (Test Arbor) Effective Test ength A SK Form SK-A SK-E SK-F SK-A SD -A SD -A SD -350SD SK-A SD -350SD SK-E E E E SK-F A 80mm (7.09") 57mm (6.8") 3mm (.6") 40mm (9.45") mm (8.3") 00mm (7") 7mm (6.73") 350mm (3.78") 3mm (.64") 50mm (") 00mm (7") 68mm (6.6") 350mm (3.78") 38mm (.5") 75mm (6.89") 63mm (6.4") 0mm (.79") 58mm (6.") 80mm (7.09") 57mm (6.8") 3mm (.6") 40mm (9.45") mm (8.3") 00mm (7") 7mm (6.73") 50mm (") 350mm (3.78") 3mm (.64") Aluminum Case An aluminum case is provided to protect and store the test bar. R 600 untington Blvd., offman Estates, I 609 Tel: Fax: web: bigkaiser@bigkaiser.com CATAOG No.EXi