s e in WEBER h c a KSV M g in d n a S l tria s u d In

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Wendy Anthony
6 years ago
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1 Industrial Sanding Machines WEBER KSV Future today!

2 100 years of manufacturing drum sanders and Available in 5 working widths (1100, 1350, 1600, 1900 and 2250 mm = 43, 53, 63, 75, and 88 ) Compact machine frames for one or two belt stations (e.g. lacquer-, sealer sanding machines) Vacuum unit inside machine frame (optional) Integrated electrical cabinet for machines with up to 250 amp fuse protection Calibrating contact roll drive up to 55 kw (75HP) Modular construction allows variable arrangement of sanding stations Design allows exchange or retrofitting of sanding stations at any time Operation by means of ergonomically positioned colour touch screen Individual, flow-optimised dust hoods and outlets The experience gathered over 50 years of manufacturing drum sanding machines had led to the development of the first automatic wide belt sanding machine in These wide belt sanders, sold under the name Carstens FKA, have set the standard for quality and technology, yesterday and today. 2

50 years of manufacturing automatic sanders Thanks to the original WEBER MCS segmented platen system, the very first machine was already able to deliver a sanded surface ready for finishing using

3 50 years of manufacturing automatic sanders Thanks to the original WEBER MCS segmented platen system, the very first machine was already able to deliver a sanded surface ready for finishing using only one wide belt downstream of the cross belt. Continuous development of the machines have kept up with the demands for ever better surface quality, e.g. the fine finishes required by the new water based finishing systems. The KSV series embodies the collective experience of over 100 years of drum sanding machine manufacture, 50 years of wide belt sanding machine manufacture and 20 years of automatic cross belt sanding machine manufacture. 3

High-performance units to Calibrating contact roll Ø 300 mm (12 ) Pressure beam (shoe) with pneumatic

sanding stations Automatic tensioning, ribbed drive belts Large bearings for three shift, heavy duty,

edge tolerances Same sanding belt lengths for top and bottom sanding machines Service-friendly access

4 High-performance units to Calibrating contact roll Ø 300 mm (12 ) Pressure beam (shoe) with pneumatic compensation at the calibrating station Rubber covered and springmounted pressure rollers between sanding stations Automatic tensioning, ribbed drive belts Large bearings for three shift, heavy duty, operation Precision belt scanning with pulsed air cleaning Automatic compensation of belt and belt edge tolerances Same sanding belt lengths for top and bottom sanding machines Service-friendly access Sanding belt blow off Quick change graphite slideway lining and sanding lamella Motorised P roll adjustm 4

rollers Easy and solid locking system with

5 Holz-Industrie-12-seiter, engl :26 Uhr Seite 5 o meet maximum requirements d PLC controlled tment Spring-mounted, rubber coated pressure rollers Easy and solid locking system with one-hand operation Automatic tensioning, ribbed V-belt drive 5

CBF technology Avoidance of oscillation marks Consistent sanding pattern Excellent sanding results even on cross frame work pieces Great cost advantage compared to the chevron wide belt Reduced

6 CBF technology Avoidance of oscillation marks Consistent sanding pattern Excellent sanding results even on cross frame work pieces Great cost advantage compared to the chevron wide belt Reduced sanding belt heat generation Increased sanding belt operating life Tolerance compensation with WEBER ISA system of 2 mm WEBER CBF A New Sanding System by WEBER Would you like to create a surface that is absolutely free of visible oscillating marks? For this purpose, we have developed the unique WEBER CBF System. The internal lamella belt is provided with narrow, ribbed strips, arranged diagonally. Constantly changing sanding belt areas come into contact with the workpiece and the wavy marks resulting from individual sand grains are thus interrupted. This is especially important for sanding of frames and cross elements and larger surfaces such as those of conference tables, wall panelling or flooring. 6

WEBER ISA/ISD the solution INTELLIGENTSANDINGADJUSTMENT

Univeral lamella for all sanding tasks No cross forces acting

compensation of 2 mm Sanding pressure individually adjustable

equally, even with multiple part feed Quick change design for

7 WEBER ISA/ISD the solution INTELLIGENTSANDINGADJUSTMENT Patented floating segments Wear and service-free design Univeral lamella for all sanding tasks No cross forces acting on the cylinders Low-maintenance mechanism Tolerance compensation of 2 mm Sanding pressure individually adjustable for all inner and outer edges Inner and outer edges sand equally, even with multiple part feed Quick change design for graphite material High-resolution workpiece sensor unit in 11 mm grid (optional) 7

Perfect sanding results at the pus Siemens S7 industrial control system Operating terminal is ergonomically

or 15 screen available optionally Stores 255 programs in memory Card slot for data backup Error diagnostic

The machine includes, as standard, a 10,5 colour touch screen operating terminal.

We were able to achieve this through the extensive use of graphics in the user interface/operating terminal.

8 Perfect sanding results at the pus Siemens S7 industrial control system Operating terminal is ergonomically integrated into the swivelling panel Colour touch screen Simple operation due to graphic support 10,5 screen 12 or 15 screen available optionally Stores 255 programs in memory Card slot for data backup Error diagnostic Maintenance interval display Touch operation. The machine includes, as standard, a 10,5 colour touch screen operating terminal. Our guiding principle behind the development of the operating software was simplicity. We were able to achieve this through the extensive use of graphics in the user interface/operating terminal. All adjustments can be made and saved using the operating terminal. All machines are provided with a memory card slot for data backup. Integration in higher ranking control systems or interlinking with other machines is possible (upon request). 8

h of a button the Siemens S7 Touch+ operation

Touch+ includes a larger 12 screen and a more

The utilisation of the wide belts is depicted in a

The material processed is displayed in m 2 (sq. ft.

9 h of a button the Siemens S7 Touch+ operation (optional). Touch+ includes a larger 12 screen and a more extensive software package. The utilisation of the wide belts is depicted in a detailed, graphic diagram. The material processed is displayed in m 2 (sq. ft.) and linear dimension to aid in determining abrasive life. The high speed of the screen allows the segmented platen functions to be represented in real time. To depict even more information, (e.g. for top and bottom sanding machines) a 15 terminal is available. 9

10 Holz-Industrie-12-seiter, engl :27 Uhr Seite 10 Convincing details Various brush fibres for cleaning, sanding or texturing Patented workpiece-controlled panel blow off Automatic thickness measurement Automatic thickness inspection 100 x 100 mm Vacuum version for small pieces Infeed table Lamella belt with felt and graphite Heavy-duty spindle gear for height adjustment 10

900 mm (36 ) 2200 mm (87 ) 800 + 550 mm (32 + 22 ) per station Built-in length = 1550 + 550 mm (61 + 22 ) per station The series and technical data Working width (mm) (inch) Machine width (mm) (inch)

11 900 mm (36 ) 2200 mm (87 ) mm ( ) per station Built-in length = mm ( ) per station The series and technical data Working width (mm) (inch) Machine width (mm) (inch) Extraction per station (m 3 /h) (CFM) Diameter mm (inch) Basic machine weight approx. (pounds) + weight per Station approx. Crossbelt dimensions (mm) (inch) Wide belt dimensions (mm) (inch) Ø 180 (7,2) 2,6t ,1t x x Ø 200 (7,9) 3t ,3t 150x5100 6x x x Ø 220 (8,7) 3,3t ,5t 150x5600 6x x x Ø 250 (9,9) 3,7t ,8t 150x6200 6x x x x180 (2x7,2) 4t ,1t 150x6900 6x x x103 Subject to technical modifications 11

WEBER Tradition and Innovation Quality from Oberfranken The WEBER machine factory has its headquarters in the Upper Franconian town of Kronach.

The two locations in Kronach employ more than 300 people in production and administration.

12 WEBER Tradition and Innovation Quality from Oberfranken The WEBER machine factory has its headquarters in the Upper Franconian town of Kronach. The company is rich in tradition and can look back on over 100 years of experience in manufacturing sanding machines. WEBER is synonymous with innovation and high quality engineering. The two locations in Kronach employ more than 300 people in production and administration. The Design Department comprises of mechanics, electrics and electronics, while the Production Department handles all essential processing procedures. Hans Weber Corp. PO Box 3387 Olathe, KS Phone Toll Free Fax Hans Weber Maschinenfabrik GmbH Bamberger Str D Kronach Tel. +49 (0) Fax +49 (0) HPEUED

COMPACT CATEGORY WEBER LCS. Wide Belt Sanding Machine. WEBER KSN compact. Automatic Sanding Machine

COMPACT CATEGORY WEBER LCS. Wide Belt Sanding Machine. WEBER KSN compact. Automatic Sanding Machine COMPACT CATEGORY WEBER LCS Wide Belt Sanding Machine WEBER KSN compact Automatic Sanding Machine 3 1913 WEBER works according to a 100-year-old tradition and experience in building sanding machines 1955