SMART TAPER-LOCK SPECIFICATIONS
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1 SMART TAPER-LOCK SPECIFICATIONS Smart Urban Pty Ltd smarturban.com.au
2 SMART TAPER-LOCK APPROVED NATIONALLY ONLY FIXING DEVICE APPROVED FOR USE BY ALL AUSTRALIAN ROAD AUTHORITIES The Smart Taper is the only fixing device approved for use by all Australian State Road Authorities: MRWA has approved the use of CHS posts and the securing of posts, grab-rails and bollards using the Smart Taper. Refer specification 601 INNOVATION AWARD Our selection is not based on price alone, also the safety & saving aspects. The Smart Taper allows the quick replacement of items, providing a significant cost benefit by re-using the existing footing, and reduces risk to employees by reducing time spent exposed to traffic! Main Roads WA Australian SBDC awarded Smart Urban with the prestigious Innovator of the Year Award for the development of the Smart Taper. WORKSAFE AWARD DOH&S The Smart Taper was presented the Worksafe Award by the Department of Occupational Health & Safety for its ability to substantially reduce the risk of injury to workers by successfully addressing the major cause of injury (no body stressing- no digging or heavy labour) and the major cause of serious injury (working in traffic is reduced to seconds). In addition, removing the risk of damaging underground services and the need for dial before you dig. LIFETIME WARRANTY We provide a lifetime warranty on the Smart Taper-lock if installed according to instructions the ground socket will never need replacing. MADE FROM 100% RECYCLED WASTE Smart taper-lock is an impact resistant, self-healing plastic made from 100% recycled petroleum waste and is considered the most environmentally friendly of plastics 100% recyclable. Refer to detailed Awards and Approvals for more information, including testing and projects
3 SMART TAPER-LOCK COMPONENTS COMPONENTS: (A) Smart Ground Socket (B) Self-locking Taper (C) Screws (D) Cap (E) Installation Tool 350 mm standard depth ground socket 175 mm length Self-locking Taper Self -drilling screws provided to attach Taper to post. 150 or 250 mm ground socket If you experience obstacles, ground socket can be truncated to create 250 or 150 mm ground sockets. Taper is reduced in length accordingly 650 mm ground socket Once socket is truncated and inserted into second socket to create 650 mm depth sockets.
4 SMART TAPER-LOCK INSTALLATION NEW WORKS Always allow a minimum of 50 mm beneath socket to secure it. If you want the socket to drain or want access for wiring pierce hole in socket and place rubble beneath socket to enable drainage) Installing Ground socket when pouring concrete foundations. Dig hole deep enough so socket finishes level with road or footpath surface. Place small amount of rubble and concrete in hole and simply pour concrete to secure.
5 SMART TAPER-LOCK INSTALLATION IN PAVED AREA Always allow a minimum of 50 mm beneath socket to secure it. If you want the socket to drain or want access for wiring pierce hole in socket and place rubble beneath socket to enable drainage) Allow space for paving so socket finishes level with road or footpath. If there is soil beneath pavers we recommend you install a foundation beneath the pavers of at least 300 mm square to provide stability and ensure against dislodgement when an item is impacted. We do not recommend using 150 mm sockets.
6 SMART TAPER-LOCK INSTALLATION IN SOIL FOUNDATIONS We recommend you install a 700 mm deep (minimum 50 mm beneath socket (suggest increasing depth 1m for bollards likely to be impacted by trucks or heavy vehicles at low speed) x mm square foundation to provide stability and ensure against dislodgement when an item is impacted. If soil is sandy we recommend a 400 mm square and bell out the bottom to provide added stability.
7 SMART TAPER-LOCK INSTALLATION IN EXISTING SOLID CONCRETE FOUNDATIONS Core drill hole large enough to fit socket and fill gap with concrete to secure socket to existing foundation. We recommend 150 or 350 mm ground sockets (650 mm is not necessary in solid concrete footpaths or foundations) NB: We also provide a Smart surface mount option.
8 SMART MRWA TRAFFIC BOLLARDS (MAIN ROADS WA SPECIFICATIONS)
9 LARGE BOLLARDS INSTALLED ON SMART TAPER USING IMPACT RECOVERY SYSTEM
10 Installation Tool The installation tool ensures Smart sockets are not distorted or pushed out of alignment during installation (thus ensuring the socket will provide over 200 kg of resistance to unauthorized removal) and enables installation from standing position. The tool is inserted into the socket, and the socket is lowered into the hole. Alignment is checked and concrete poured around the socket to secure. Removal Tool - industrial The industrial Removal tool is used to remove posts from the ground socket (they cannot be removed with a post puller- this will pull the entire base from the ground). You simply hook the tool around the post. The handle will rise as you do this - Simply move handle down with jerking action, to remove post. Sheared post attachment An attachment with a triangular head (hardened steel) on a chain is included to remove sheared off posts. The chain is hooked over a pin on the removal tool and the arm lowered with a jerking action to remove the sheared off item from the ground socket. Modified Items: Modified items available that can be removed using simple foot tool.
11 UNITS AND PACKAGING 1 x Self-locking Taper 1 x Ground socket 1 x Cap Self-drilling screws Tools required (see back page) SECURE 60 MM OD / 50 NB Install posts, bollards, barriers, sports posts, grab-rails, fencing and street furniture on the Smart Taper. Spacer available to secure 48 mm posts 150 mm: Truncated with welded base 350 MM Standard unit 650 MM: 2 joined ground sockets. SECURE 48 MM: Require 48 mm Spacer VARIABLE DEPTH: Sockets can be truncated at any rib from 150 mm +. To extend depth: One socket is truncated and inserted into a second socket extending depth by 300 mm. Keeps working for the life of a development. All components re-usable. No on-going costs. Packaging Boxed Depth Dimensions Weight STU350 Complete 350 mm depth 25 units 350 mm 400 x 400 x 400 mm 12 kg STU650 Complete 650 mm depth 25 units 650 mm 700 x 400 x 400 mm 19 kg STU150 Complete 150 mm depth 50 units 150 mm 400 x 400 x 400 mm 13 kg
12 THOUSANDS OF UNITS INSTALLED OVER PAST TWO DECADES Thousands of Smart Taper-lock units have been installed in Australia, Japan and Europe, with the first field trials commencing in Queensland in The Smart Taper-lock has been used to secure thousands of traffic and parking signposts, grab-rails and handrails, bins, parking meters, bike racks, outdoor seating and furniture, outdoor tables and umbrellas, rubbish bins, outdoor statues, sports nets and goal posts, removable fencing, barriers and bollards. All units continue to work effectively (as of the date of publishing this document, no units have required replacing). MAIN ROADS WA "Our selection is not based on price alone...we are also concerned about the safety & saving aspects of the Smart Taper-lock. The Smart Taper-lock allows quick replacement of posts with no further effort required to the base... and reduces risk of injury to employees by reducing time spent on traffic islands exposed to traffic!" Assett Manager CSR Emoleum. Contact Terry Saward. The Smart Taper-lock provides a significant cost benefit by re-using the existing footing MRWA Sign Specifications 601. Refer to detailed Awards and Approvals for more information, including testing and projects SECURE ANY SIZE POST OR BOLLARD
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