CrowdTuff Loop Top Pedestrian Barrier Fencing

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1 Product outline As part of our CrowdTuff powder coated tubular steel fencing range we manufacture a Loop Top style for pedestrian barrier and safety fencing applications. This range of tubular fencing is designed to protect pedestrians from all manner of hazards such as roadways, car parks, tramways, and steep embankments or to simply to manage pedestrian movement around open space areas such as parks and walkways (see also Steel Picket Fencing). A basic outline of our CrowdTuff fencing system is: A pre-fabricated tubular steel panel with a series of uprights and two rails is supported between posts in concrete footing or base flanged to concrete. Panels are normally 2400mm long x 1200mm high. The vertical pickets or uprights are a Ø19mmx1.2mm round (CHS) that pass through and is welded into the 40x40x1.6mm SHS horizontal rails. The panels are fixed to tubular 65x65x1.6mm (1800mm long) posts with a security bracket and tamper resistant self-drilling tek screws. The pre-galvanised steel is finished with a durable polyester powder coat. The specific features that differentiate our CrowdTuff fence system are: Strength through design combining pregalvanised steel hollow sections and a punched rail construction. Wholly pre-fabricated modular design allowing quick and easy install without the need for welding or cutting on site. Innovative heavy duty steel security brackets that are hot dip galvanised after fabrication (rather than zinc plated), are not handed, secure to the non-attack side of the post, are easy to install and are highly vandal resistant. Innovative and heavy duty gate hinging with a superior service life. Australian made with wholly in-house manufacture, metal pre-treatment and powder coating rather than importing or outsourcing. Use of quality powder Interpon coatings allowing us to offer a 10 year colour fastness warranty. Other features of our CrowdTuff fence system are: All welds are Silicon Bronze (rather than standard mild steel weld) for improved corrosion resistance and powder adhesion. Regular independent neutral salt spray adhesion testing to ensure superior coating adhesion. Use of high quality precision tube pregalvanised steel that is galvanised inside and out (rather than outside only). In-house 6 stage metal pre-treatment process to ensure film adhesion (rather than simple solvent wipe down that does a lesser job of preparing the metal substrate for coating). Conveyorised powder coating to control coating application rather than hand application. Standard Heights: 1200mm and 1500mm Page 1 of 6

2 Budget Estimate Rates: Supply and install $135 per metre (fencing) and $400 per metre (gates), for 1200mm high (rates exclude GST). Warranties Fence fabrication: 3 years Fence installation: 1 year Powder-coating: 10 year colour fastness (conditions apply). Material Specification Panel heights Panel configuration Pickets Picket spacing Rails Panel brackets Fasteners Intermediate posts Standard gate sizes Gate frame Gate latching hardware Gate hinging hardware Gate posts Post Footing 1200 and 1500 (standard) Vertical pickets are inserted through punched rails with each picket welded at the top and bottom, of both the top and bottom rails. Ø19x1.2mm Circular Hollow Section (CHS) Picket spacing is subject to panel height, picket material and site-specific issues. Ordinarily a minimum spacing between pickets of 88mm. 40x40x1.6mm SHS. We recommend the bottom rail be positioned at the bottom of the pickets to reduce the likelihood of tunneling under the fence. Shrouds (four per panel); or Recommended alternative: 1-piece heavy duty, hot dipped galvanised security bracket (four brackets per panel). Colour matched tek screw (3 screws per shroud); or Recommended alternative: Tamper proof Irius Tek screw (3 screws per bracket). 65x65x1.6mm SHS; or Recommended alternative: 65x65x2.5mm SHS. Single gate: 1200mm and 1500mm opening Double gates: 3000mm and 4000mm opening Stiles and Rails 40x40x1.6mm SHS Latching: Select from: Pull top magnetic child safe latch and strike (fit on site); Lock Latch Pro (fit on site); D-latch (fit on site); or Bluedog Ø20mm slide bolt, lockable in closed position with padlock (fit on site) Drop bolt: Select from: Ø13mm x 450mm (long) drop bolt (fit on site); or Ø16mm x 900mm (long) drop bolt depending on fence height (weld on). Both are lockable with a padlock. Select from: Heavy duty plastic self-closing hinges (fit on site); Goliath (ball bearing) and Broad Butt hinge combination (fit on site); or SureClose hydraulic self closing hinge for high impact applications (weld and fit on site combination). 65x65x2.5mm; or Option: 75x75x3 (length subject to panel height). Fence posts Ø150mm x 600mm deep using 20mpa concrete. Gate posts Ø250mm x 800mm deep using 20mpa concrete Page 2 of 6

3 These dimensions may vary depending on panel type and soil conditions. Post cap Weld type Steel caps (powder coated) All welds are Silicon bronze which has superior corrosion resistance to a standard mild steel weld. Zinc coating Pre-galvanised precision tube with a recommended zinc coating mass of 275 g/m 2 across the internal and external surfaces of the hollow steel tube. Higher corrosion environments We would recommend the use of our zinc-rich epoxy primer under the top coat to give much greater corrosion resistance. Loop top (railway platform) Loop top (railway crossing) 1500mm high loop top 19mm round loop top Single gate with self closing hinges and magnetic child safe lock. 3m double gate 1200mm high Page 3 of 6

4 Zinc plated shroud fixing panel to post and coloured tek screws. Bluedog security bracket (inside view) fitted with tamper proof tek screws. Bluedog splay bracket to suit changes of direction in fence. Bluedog security bracket (outside view). Bluedog multi-fit slide bolt that is pad lockable & slide bolt receiver (screw on). Ø20mm slide bolt and heavy receiver (internal view) Page 4 of 6

5 Goliath ball-bearing hinge (inside view). Fixed with 14g self drilling tek screws and M8 bolt with shear nut. Goliath ball-bearing hinge (outside view). Shows M8 bolt with shear nut. Heavy duty plastic self-closing hinge (screw on) SureClose hydraulic self closing hinge. Prefabricated to gate frame and bolted to gate post. Lokk Latch (External view; key lockable) Lokk Latch (Internal view; key lockable) Page 5 of 6

6 Pull top magnetic (child safe) lock and strike (screw on). Gate stop for self closing gates to prevent swing through of gate resulting in damage to the hinge (screw on). Ø13mm x 450mm drop bolts pad lockable (screw on). 130x130x5mm base flange with 4 x M8 x 50mm long dyna bolts Page 6 of 6

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