Precious Notions Box!
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1 PASSIONATE ABOUT CNC Compatible with Current Version of: and Project Tutorial For more FREE projects visit - Designed for Vectric by Michael Tyler Sample Carved with: ShopBot Buddy PRSalpha BT48 Here is a Precious Box to put all your notions in! This charming container makes a wonderful gift for loved ones and is a great craft sale item. You can make several in a day, if you need a whole bunch of them! All layout vectors were created using only the Vectric Vcarve Pro software. Main features used in its creation were the Snap Drawing, Node editing tools, and the Circular Copy Array tool. Main items you will need: 1) The Project Files (included): Notions_Box_Components.crv Notions_Box_Lid_Base.crv 2) Boards with the following dimensions: Box Components: 0.75 " x 7 " x 21 " Lid Base: 0.25 " x 5.5 " x 6 " 3) 1" diameter round wooden ball knob (for lid handle), a " dia. dowel 4) Wood glue, drill, sandpaper, wood stain and/or paint and clear finish 5) A Dremel-type rotary tool with assorted sanding wheels and bits to sand small details. A spindle sander and small belt sander is also recommended to speed up preparation for finishing. CNC Bits used for the Sample: The finished box is about 6 " Diameter x 1.3 " Tall 60 V-Bit 0.25 " Up-Cut End Mill (UC EM) 0.25 " Down-Cut End Mill (DC EM) Designed by Michael Tyler - December 2017 V-9
2 STEP 1 - Open and Review the Project Files Start your Vcarve or Aspire software and open the project file(s). (fig. 1) Z-zero set to TOP of Material STEP 2 - Run the Project When you are satisfied with your settings, save the toolpaths to the appropriate Post Processor for your machine. Place your material on your machine bed and proceed to run the file(s). (fig. 2a) Run the files fig. 2a Notions_Box_Components.crv Your boards will look something like this...(fig. 2b) Notions_Box_Components.crv fig. 1 Notions_Box_Lid_Base.crv Carefully review all the toolpaths and make any necessary changes to suit your particular bits and machine. The toolpaths are currently set with feeds, speeds and pass depths that were used in creating the original sample. Please don t use them directly until you review them for your own setup. You can edit the tools and change the settings to your own preferences and requirements. It is very important to recalculate all toolpaths after making any edits/changes. Once you have recalculated for your own machine and bits, reset the preview, then preview all toolpaths again to visually verify the project outcome on-screen. fig. 2b Notions_Box_Lid_Base.crv STEP 3 - Separate Part(s) from Material and Sand Separate the parts from the boards. Sand off the tabs and undesirable toolmarks. Wait to final sand the outside perimeter until after the box sections are gluedup. (fig. 3a, 3b) Page 2 fig. 3a fig. 3b (cont.)
3 STEP 4 - Glue Up Glue the ring and box bottom together. Pin nail or use CA glue to tack in place, if desired Clamp until dry. (fig.4a, 4b) Glue the Knob onto the lid using a short length of dowel inserted through the lid assembly. Sand off any excess dowel after the glue is dry. (fig. 4e) Apply wood glue and align ring to box bottom Glue the knob to the lid with a short dowel inserted into the predrilled holes in the lid fig. 4a fig. 4e Final sand the box assembly to blend seams. (fig. 4f) Clamp until dry. Final sand all parts fig. 4b Drill " diameter holes through the lid and through the lid base. Glue the lid base to the lid and use a dowel to align the parts. Clamp until dry. ( fig. 4d, 4e) fig. 4e STEP 5 - Apply Finish Apply the finish of your choice. Here s what I used for the sample Precious Notions Box: (fig. 5) Applied several light coats Krylon Clear Acrylic spray Drill dowel holes through the lid and the lid base. The divots made during machining are the center mark of the holes. fig. 4c fig. 5 Use a dowel to align and clamp until dry. (Don t glue the dowel in until the next step) In Conclusion I hope you enjoyed making your TIP: Cut additional rings before glue-up to make the box taller and increase storage capacity! Happy Carving! fig. 4d Michael Tyler Page 3
4 Materials Source Page 3M Radial Bristle Discs from mcmaster.com or amazon.com (stack 3 discs at a time on your rotary tool mandrel) 80-grit: part # 4494A grit: part # 4494A18 Items Purchased at Hobby Lobby 1" diameter round wooden ball knob (for lid handle) " diameter wooden dowel Krylon Clear Gloss from WalMart Page 4
5 RESOURCES... There are numerous resources for Vectric software owners to make their experience with their products more enjoyable. The Vectric website includes video tutorials and more, to provide a good overview of the software products and how to use them. Please visit the Support page for a complete listing of available resources for you. Vectric Support: Vectric User Forum: Additional Resources Every owner should join the Vectric User Forum where fellow users share their experience and knowledge on a daily basis. It is a FREE service that you will surely appreciate. A handy Search Feature helps you find answers to any questions you may have. There are Gallery sections as well, where you can post and view photos of projects created with Vectric software. IMPORTANT: Before outputting any toolpaths you should carefully check all part sizes and the material setup to make sure they are appropriate for your actual setup.you should also check and re-calculate all toolpaths with safe and appropriate settings for your material, CNC machine and tooling. Terms of Use: This Project and artwork is provided on the understanding that it will only be used with Vectric software programs. You may use the designs to carve parts for sale but the Files and/or Vectors, Components or Toolpaths within them (or any derivatives) may not be converted to other formats, sold to, or shared with anyone else. This project was created by Michael Tyler and is Copyright Vectric Ltd. The trademarks, service marks and logos used and displayed in this document are registered and unregistered Trademarks of Vectric and others. Page 5
Designed for Vectric by Michael Tyler
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Preparation Once you clear some table space you will need a hobby knife and glue (PVA, wood glue, hobby glue) and a file or small piece of sandpaper to be used for cleaning up any tiny imperfections. It
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