YOUNG EXPLORER TECHNICAL DATA HILLARY INSTALLATION DETAILS HILLA PROD. CODE L:11.25 W:4.55 H:2.8 SIZE FFH 2.2M 6-11 YEARS OLD AGE RANGE

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1 YOUNG EXPLORER HILLARY TECHNICAL DATA MINIMUM SPACE REQUIRED 14.25M X 8.15M PROD. CODE HILLA SUPERVISED PLAY RECOMMENDED SIZE L:11.25 W:4.55 H:2.8 EQUIPMENT TYPE HIGH LEVEL FFH 2.2M LARGEST PART 2.3M X 2.4M X 0.55M AGE RANGE 6-11 YEARS OLD HEAVIEST PART SLIDE APPROX 39KG INSTALLATION DETAILS 1. READ INSTALLATION INSTRUCTIONS THROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT 2. EXCAVATE FOUNDATIONS USING THE DETAIL AS SHOWN ON 2 OF THIS DOCUMENT 3. ENSURE TO CHECK AND TIGHTEN ALL FIXINGS USING PROTECTIVE CAPS WHERE NECESSARY 4. BACKFILL FOUNDATIONS WITH 0.08 CUBIC M CONCRETE ALLOWING TO SET FOR 48 HOURS 5. REMOVE ALL ASSEMBLY AIDS BEFORE THE EQUIPMENT IS USED THIS PRODUCT CONFORMS WITH BS EN :2008 & BSEN1176-3:2008 Wicksteed Leisure Ltd, Digby Street, Kettering, Northants NN16 8YJ Tel: Fax: E:sales@wicksteed.co.uk No part of this document may be copied or used without the express written permission of WICKSTEED LEISURE LTD (c) 2013 Version: D Date: 13/09/13 1 OF 3

2 = = = = = = FOUNDATION 550 X 550 X 600 DEEP FOUNDATION 550 X 400 X 600 DEEP FOUNDATIONS 400MM X 400MM X 600MM DEEP UNLESS OTHERWISE SPECIFIED NET CLIMBER CLIMBING/TRAVERSE WALL SLIDE MINI PLATFORM SCRAMBLE NET BRIDGE PULL UP ROPE CLIMBER FIREMANS POLE PARALLEL ROPE TRAPEZE SWING 2 OF 3

3 SQ METRES WETPOUR SURFACING 38.0 LINEAR METRES WETPOUR EDGING GRASS SAVER TILES (1.5M X 1.0M) 3 OF 3

4 High Level Hillary Installation/Assembly YE POST LABELS (REFER TO HILLARY TIMBER SET FRTB01312) O U N Q P L I H R K M G J D B S S H I C A V E T V F W E Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 FRTB01365 HILLARY TIMBER DECK 2 1 FRTB01307 HILLARY SLIDE TIMBER SET 3 1 FRTB01308 FIREMANS POLE TIMBER SET 4 1 FRTB01312 HILLARY TIMBER SET 5 1 FRWK01366 HILLARY BRIDGE 6 8 FRWK01367 BASIC INFILL PANEL 7 1 FRWK01368 HILLARY RAMP CLIMBER 8 1 FRWK01369 HILLARY MINI DECK 9 12 FRWK010 CLIMBING WALL 10 8 FRWK011 TRAVERSING WALL 11 4 FRWK012 MAIN CLIMBING WALL 12 1 FRMS01316 HILLARY ROPE SET 13 1 FRMT STAINLESS STEEL SLIDE 14 1 FRMT01313 HILLARY FIREMANS POLE 15 1 FRMT01363 GROUND ANCHOR YOUNG EXPLORER 16 1 FRMT01393 HILLARY GUARD RAILING 17 1 FRMT01419 ANGLED SLIDE LEG FIXING 18 1 FRMT010 SLIDE LEG FIXING SSB X 50 X 90 DEG ANGLE BRACKET SSB505090R 50 X 50 X 125 DIA POST BRKT 21 3 LUG300F 300MM FLAT GROUND LUG Drawing Number: HILLA-IN-AY Drawn By: AK Sheet: 1 OF 9 NOTE: READ INSTRUCTIONS THOROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT Code: HILLA Date: 26/03/12 3rd Angle Projection Issue Date: Wicksteed Leisure Limited, Digby Street, Kettering, Northamptonshire NN16 8YJ Tel: Fax: sales@wicksteed.co.uk No part of this document may be copied or used without the express written permission of WICKSTEED LEISURE LIMITED (c) 2015 Issue: Sign: Parts List ITEM QTY PART NUMBER DESCRIPTION M8X100WHS M8 X 100 WASHER HEAD SCREW 23 8 M10X25HX M10 x 25 Hex Head Bolt M10X50BHSS M10 x 50 Socket Button Head SS M10X50CS M10 X 50 COACH SCREW 26 9 M10X65CB M10 x 65 Coach Bolt M10X70CS M10 X 70 COACH SCREW 28 3 M10X70CB M10 X 70 COACH BOLT 29 7 M10X90CB M10 x 90 Coach Bolt M10X120CS M10 X 120 COACH SCREW 31 6 M10X150CS M10 x 150 Coach Screw 32 4 M10X180CS M10 x 180 Coach Screw 33 4 M12X160CB M12 x 160 Coach Bolt MS ZP M12X200CB M12 x 200 Coach Bolt 35 4 M12X230CB M12 x 230 Coach Bolt 36 4 M12X240CS M12 X 240 COACH SCREW 102 M10SWASH M10 PLAIN WASHER M10NYLOC M10 NYLOC HEX NUT MS ZP M12WASH 32MM 12G WASHER M12NYLOC M12 NYLOC NUT PLC480DCAP GREEN POLY CAP M10DONUT_GREEN M10 DONUT (GREEN) A 26/03/12 22/01/13 21/05/13 13/03/13 16/01/15 AK B AK C AK D AK E AK 1 OF 9

5 Use sheet labelled HILLA-SPEC to create the foundation holes ATTACH DECK TO UPRIGHT POSTS With the foundation holes created using sheet HILLA-SPEC, the upright posts can be supported in the foundation holes to aid attaching the deck. Each deck is supplied pre-assembled with 4 drilled holes to accomodate the upright posts. Due to weather or timber conditions, the hole may be need to be eased to allow the upright post to pass through. Also to ease with this part of the installation, remove the two planks either side of the upright and re-attach once the deck is secured in place. DETAIL VIEW 1 All upright posts are pre-drilled with a double counterbore hole which will position the deck at the correct height. With the deck in place over the upright posts, secure using the supplied M12 X 200 Coach Bolt, Washer & Nyloc. ATTACH SLIDE UNIT Ensure the deck is secured at the height shown at the bottom of this page. Using the supplied Slide Timber Set, secure to the upright posts as illustrated in Detail View 2 using the supplied Coach Screws. NOTE: Ensure the flat section at the end of the timber is in the correct position to accomodate the slide and secure from the underside of the deck to the vertical slide timbers. DETAIL VIEW Attach the slide leg fixings to the underside of the slide using the supplied Hex Head Bolts. Feed the stem through the timber post and secure OF 9

6 SECURE ROPE RAMP TO DECK The ramp climber is supplied pre-assembled. To make this task easier remove the top two planks by unscrewing the fixings and re-attaching when the unit is secured to the deck. Secure the L-Shaped ground lugs to the bottom of the ramp using the supplied fixings. Attach post item 'T' to the top of the upright posts using the pre-drilled counterbore holes. Before connecting the climber to the deck, loosely attach the rope to post item 'T' and to the third plank from the bottom on the climber. Secure the climber to the deck using the supplied brackets with fixings. Then re-connect the top two planks CONNECT ADJOINING WALL CLIMBER As illustrated below, use the supplied Coach Screws secure the timber planks to both the previously assembled decks. Due to timber and post conditions the dimensions given below should be taken as approximate. The climbing wall will have no entrapments so as to conform to BS EN OF 9

7 ATTACH FIREMANS POLE. Ensure the deck is secured at the height shown below. Secure the posts from the Firemans Pole Timber Set to the upright deck posts. The machine round labelled FRTB01307-C is manufactured with a sawn groove to accomodate the infill timber. Ensure the infill timber is secured in place to the deck upright post and the side upright post with no entrapments ATTACH SCRAMBLE NET Secure the horizontal post from the Hillary Timber Set labelled 'U' to the two upright posts using the supplied Coach bolt. The vertical posts have double counterbore holes manufactured at the correct reference height as indicated below. With the post secure, attach the net to the post using the supplied fixings as illustrated. Finally secure the Net Climber to the ground anchor. NOTE: Before adding concrete to the Net Climber foundation, ensure the unit is appropriately tensioned. This can be done by removing chain links and re-attaching to the ground anchor OF 9

8 ATTACH BRIDGE TO PLATFORMS With both deck platforms constructed as detailed on the previous page, set up the bridge assembly to fit between the posts. As illustrated in Detail View 3, secure the bridge to the deck using the supplied brackets and fixings. The outer brackets are secured to the bridge using the supplied Coach Bolts and to the deck using the supplied Coach Screws. DETAIL VIEW DETAIL VIEW Finally, attach the bridge ropes to the upright posts using the supplied fixings as shown in Detail View 4. The uprights are supplied with pre-drilled double counterbore holes at the correct reference dimensions as shown below OF 9

9 CREATE THE SINGLE TRAPEZE SWING Secure the top beam from the Hillary Timber Set labelled 'I' to the deck upright post and upright post 'H'. As detailed, secure this top beam using the supplied Coach Screw with Washer. With the posts in place secure the Trapeze Ropes to the top beam using a Nyloc and Washer CREATE THE DECK CLIMBING WALL With post labelled 'R' in the foundation hole secure the sawn timber to the upright posts as illustrated. NOTE: Ensure the timber is spaced avoiding any entrapments (35-80mm) or min (235mm) as illustrated below MIN MIN OF 9

10 ATTACH THE CLIMBING WALL & NET WALL Secure the top beam from the Hillary Timber Set labelled 'I' to the deck upright post and upright post 'H'. Using the same method as page 6, secure this top beam using the supplied Coach Screw with Washer. Secure the Net Climber to the deck upright post and to the post labelled 'H' making use of the predrilled counterbore holes. POST I POST H The timber climbing wall is attached to the posts using the supplied Washer Head Screws with the timber planks laid consecutively. With the planks secured, the climbing holds can be attached in an even layout on the wall using the supplied M5 x 60 Screws OF 9

11 ATTACH CENTRAL PLATFORM As with the main decks the central platform is supplied pre-assembled with 2 x n150 holes to accomodate the upright posts. To aid in the installation, remove the decking planks and the side fascia as illustrated. Using the supplied screws, attach the unit to the upright posts using the reference dimensions then re-attach the decking planks and side fascia. NOTE: Before concreting the upright posts into position, ensure counterbore holes for Parallel Rope are aimed in the correct direction. POST S ATTACH PARALLEL ROPES With all the decks constructed positioned as per the layout sheet HILLA-SPEC, the final Parallel Ropes can be secured to the unit. As illustrated below the unit consists of 4 x longer ropes 'B' and 2 x shorter ropes 'C'. Attach these ropes using the supplied Washers and Nyloc Nuts through the pre-drilled double counterbore hole. ROPE C ROPE B 8 OF 9

12 ATTACH THE BARRIERS Use the front sheet identify which units have the supplied timber barriers and their approximate position. As detailed below the height from the deck to the top of the barrier should be between 600mm & 850mm. NOTE: Ensure there are no entrapments either around or near other barriers or items they sit up against. The 600mm > 850mm height will give enough room to manoeuvre the barriers to avoid entrapments. As detailed use the supplied Coach Screws with Caps to secure the barriers to the upright posts > 850 BARRIER ATTACH THE GUARD RAILING The deck with the Trapeze Swing also features a guard railing. Using the same post as the bridge net (parallel to the Trapeze post) attach and secure the Hillary Guard Rail to the post using the supplied M10 X 120 Coach Screws to the height as illustrated below MAX FINAL INSTALLATION DETAILS 1. Add concrete around posts ensuring all ropes are appropriately tensioned. The top of the concrete should be 100mm below the finished surface level. 2. Leave the concrete to set for 48 hours. 3. Sand and rough edges or surfaces and treat with preservative if necessary. 4. Check and tighten all fixings and install protective caps once checked. 5. This unit must be maintained inaccordance with our inspection and maintenance schedule and BS1176 part Ensure all company ID badges are secured to the unit 7. Remove all installation aids before first use 9 OF 9