- PDF Free Download

Size: px

Start display at page:

Download ""

Bryan Newton
5 years ago
Views:

7 Thermoforming Adhesives It used to be that products having intricate profiles were difficult to produce through thermoforming processes. Today, thermoforming offers a clear and highly profitable production process made possible by Daubert s line of thermoforming adhesive products. Superior bonding strength without the aesthetic problems of "grain raise" Maximum heat and moisture resistance Proven, application specific products for use on diverse overlays and substrates Top performers on today s more sophisticated equipment Offer improved hold out and spray characteristics Our thermoforming adhesives consist of two part systems. Part A: Base; Part B: curing agent. Part A may be used by itself or be mixed with Part B for a more heat resistant bond. Typical Applications Base Viscosity Density ph Available Colors Storage 6477M 6493 For membrane pressing of veneer and PVC films to various core substrates, including MDF, particleboard, wood and others. Part A: Modified Polyurethane Latex; Part B: Isocyante Part A: cps Part A: cps Part B: cps Part B: cps Part A: lbs./gal. Part A: lbs./gal. Part B: lbs./gal. Part B: lbs./gal. Part A: 79; Part B: N/A Part A: Clear or blue; Part B: Clear Shelf Life: 6 Months. For optimal storage life, store between 40 F and 100 F 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

Viscosity ranges and open times are variable in order to accommodate a wide variety of applications. Typical Applications U8102 VERY fast green strength and set time.

8 Moisture Cure Hot Melt Polyurethane Adhesives Adhesives Specifically Designed for Edge Banding and Profile Wrapping Intricate profiles and difficult to bond edge banding are no match for Daubert's U8000 series onecomponent, 100% solids, 0% VOC adhesives. Laminate material will bond exceptionally well into crevices and details...and stay there for the life of your products. Viscosity ranges and open times are variable in order to accommodate a wide variety of applications. Typical Applications U8102 VERY fast green strength and set time. Good for edge banding and HPL or thick vinyl wrapping where outside heat is added to the substrates during application U8104 U8106 U8112 U8114 Good general purpose wrapping. Low viscosity wrapping Good for wrapping thin, difficult to bond vinyl Lower Viscosity U8102 for fast wrapping or slower edge banding where no outside heat is added to the substrates during application Viscosity (cp) at 200 F at 250 F at 300 F 180,000 cps 40,000 cps 13,000 cps 158,000 cps 35,000 cps 11,500 cps 67,000 cps 15,000 cps 5,000 cps 125,000 cps 28,000 cps 9,500 cps 110,000 cps 24,000 cps 8,000 cps Open Time 8 g/ft 2 coverge 5 sec. 60 sec. 20 sec. 90 sec. 15 sec S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

Moisture Cure Hot Melt Polyurethane Adhesives Adhesives Specifically Designed for Flat Lamination Applications These onecomponent, 100% solids, 0% VOC adhesives produce flat and durable laminations

Providing excellent green strength and a wide range of open times ( 30 seconds to 8 minutes) these adhesives will accommodate even the most difficult applications.

9 Moisture Cure Hot Melt Polyurethane Adhesives Adhesives Specifically Designed for Flat Lamination Applications These onecomponent, 100% solids, 0% VOC adhesives produce flat and durable laminations which can withstand years of service in applications such as building products, office furniture, architectural and transportation just to name a few. Providing excellent green strength and a wide range of open times ( 30 seconds to 8 minutes) these adhesives will accommodate even the most difficult applications. U8200 LV U8200 U8501 U8504 U8505 U8506 Typical Applications Low Temperature Warm melt good for heat sensitive and low surface energy substrates Higher viscosity /green strengh U8200 LV Good green strength general purpose flat lamination grades with varying open times and viscosities Viscosity (cp) at 150 F at 175 F at 200 F at 250 F at 300 F 30,000 cps 9,000 cps 5,000 cps 1,500 cps 80,000 cps 25,000 cps 14,000 cps 4,000 cps 75,000 cps 18,000 cps 5,000 cps 100,000 cps 24,000 cps 6,500 cps 60,000 cps 14,000 cps 3,750 cps 125,000 cps 30,000 cps 8,500 cps Open Time 10 g/ft 2 coverge 1.5 min. 1.5 min. 45 sec. 6 min. 4 min. 1.5 min S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

Innovative Packaging Solutions For Moisture Cure Hot Melt Polyurethane Adhesives Maximize Your Return On Investment Product innovation continues with the four industryleading packaging innovations

You ll see less skinning that can result poorly sealed lids, pail damage and overexposure. Maximum Moisture Protection.

In addition, your adhesive product will be protected during shipment, reducing damaged pails and platen unloader problems.

in contact with one another can be damaged as well. Daubert will prepare your pallet for shipment with cardboard protection to minimize damage and ensure more pails are available for your jobs.

10 Innovative Packaging Solutions For Moisture Cure Hot Melt Polyurethane Adhesives Maximize Your Return On Investment Product innovation continues with the four industryleading packaging innovations shown. Daubert s attention to the needs of manufacturers who utilize moisture cure hot melt polyurethane adhesives ensures: More Available Product. You ll see less skinning that can result poorly sealed lids, pail damage and overexposure. Maximum Moisture Protection. A special desiccant system protects your product against moisture during shipment and storage. Enhanced Protection Against Damage. In addition, your adhesive product will be protected during shipment, reducing damaged pails and platen unloader problems. IndustryFirst Pallet Shipping Cardboard For Added Protection During Shipment When pails are merely wrapped with poly film, pails on the outside of the pallet are often damaged during shipping; pails in contact with one another can be damaged as well. Daubert will prepare your pallet for shipment with cardboard protection to minimize damage and ensure more pails are available for your jobs. IndustryFirst 7 Gallon Pail For 38% More Material You ll reduce the time spent changing pails when you specify use of our 7gallon pails. Instead of the lower volume 40 pound /5gallon pail of yesteryear, choose our innovative 55 pound /7gallon pail for 15 extra pounds of product per container. Fitting all U.S. platen diameter unloaders, our 7gallon pail means fewer pail changes (fewer changeovers) and less waste leftover material. Being taller at the same circumference, you may also utilize available pail storage space more efficiently. IndustryFirst Protective Poly Tray and Desiccant For Maximum Protection Against Moisture Open a regular pail and you ll see that the vertical headspace between the adhesive and the interior of the lid has empty space in contact with the adhesive surface. Outside air entering this space over time can cause precure or skinning on the adhesive surface. Our special protective poly tray with a desiccant bag is an additional measure against moisture damage to fresh product and your final finished product. IndustryFirst Crimp Top Lid For More Secure Seals Lever lock lid closures don t seal as effectively as does our crimp top lid system. You ll see less skinning on the surface of the adhesive, because our crimp top pails offer a more secure seal to keep out moisture. With this simple innovation, you ll enjoy minimum loss and reduced downtime to maximize your adhesive investment S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

11 Pneumatic TR 70.3 Hot Melt Adhesive Cartridge Gun Polyurethane hot melt adhesives require controlled temperatures for the best dispensing, thermal stability and adhesion. With the TR 70.3 you get all of that and more in a balanced, light weight (3 pounds) design that is easy to use for long periods without strain! Depending on the job, you can use the TR 70.3 with Daubond PUR 10.5 oz. aluminum cartridges for dot, bead or other standard nozzles that are just right for you. In addition, optional TR 70.3 accessories include: Pneumatic foot switch Stationary stand with pressure regulator and manometer Stationary equipment Optional nozzle configurations (along with custom nozzles available upon request) Voltage Heating Capacity Maximum Air Pressure Maximum Air Consumption Temperature Control Temperature Control Range Overheat Protection Fuse Warm Up Time Electric Cord Length Cartridge Capacity Weight (handgun only) TR V 400 Watts Approximately 90 psi/6 bars 3.5 cfm Electronic 176 o 365 o F Thermal protector 4 Amp 1530 minutes Approximately 27 feet 10.5 ounces 3 pounds 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

12 Moisture Cure Polyurethane Adhesives Traditional assembly adhesives suffer long clamp/press times and marginal bond strength. To meet the needs of manufacturers for reduced production time and increased bond strength, Daubond onecomponent, 100% solids, 0% VOC adhesives offer: Greatly reduced clamp/press times Bond strength immediately following brief clamping or pressing is usually sufficient to allow light handling Superior final bond strength Resistance to boiling water, fuel, grease, oil and numerous plasticizers Typical Applications at 120 C Viscosity at 140 C Open Time (4 mm bead) Wt/Gallon Application Method Shear Strength vs. Time Maple/Maple: After 1 Min After 5 Min After 1 Hr After 4 Hrs After 24 Hrs Shear Strength vs. Substrate Maple to: Steel Aluminum Rigid PVC ABS Polystyrene Acrylic Polycarbonate FRP Vinyl films, resin impregnated paper foils, and wood veneers to PVC and aluminum profiles 5,000 cps 3,000 cps 15,000 cps 9,000 cps 6,000 cps 3,000 cps 1 min. 1.5 min. 3 min Cartridge Gun Use only in equipment intended for reactive hot melts 60 psi 490 psi 1160 psi 1280 psi 1280 psi 620 psi 800 psi 1100 psi 940 psi 220 psi 860 psi 1400 psi 1000 psi 38 psi 228 psi 700 psi 800 psi 800 psi 260 psi 280 psi 900 psi 940 psi 220 psi 960 psi 1120 psi 600 psi 0.1 psi 15 psi 900 psi 880 psi 1080 psi 960 psi 560 psi 740 psi 740 psi 360 psi 720 psi 900 psi 560 psi 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

Moisture Cure Hot Melt Polyurethane Adhesives General Assembly Adhesives Sheets Or Parts Assembly In A Single Adhesive Solution If you are looking for a onecomponent, 100% solids, 0% VOC general

Offering a range of open times for film applications or beads (for general assembly) the products listed here offer adhesive solutions which yield maximum throughput and production efficiency.

13 Moisture Cure Hot Melt Polyurethane Adhesives General Assembly Adhesives Sheets Or Parts Assembly In A Single Adhesive Solution If you are looking for a onecomponent, 100% solids, 0% VOC general assembly adhesive that can also accommodate vinyl films, resin impregnated paper foils and wood veneers, choose among these exceptional products. Offering a range of open times for film applications or beads (for general assembly) the products listed here offer adhesive solutions which yield maximum throughput and production efficiency. U8015 U8022 U8050 Typical Applications General assembly (bead application) Viscosity (cp) at 200 F at 250 F at 300 F 30,000 cps 8,000 cps 3,000 cps 24,000 cps 6,000 cps 3,000 cps 24,000 cps 6,000 cps 3,000 cps Open Time 1/8" Bead 45 sec. 75 sec. 180 sec. Note: All listed products available in 2kg. slugs and larger S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

14 TwoPart Epoxy Flat Laminating Adhesives Typical Applications Base Mixed Viscosity Mix Ratio Available Colors Storage Traditionally, epoxies for laminating contained methylene chloride, trichlorethane, or acetone. Although products having these components control viscosity quite well, methylene chloride is a suspected carcinogen, trichlorethane is ozone depleting, and acetone is highly flammable. Enter Daubert chemists and the development of a solventfree, environmentally friendly solution to satisfy viscosity and chemical reactivity requirements. High quality, solventfree solutions for laminating vinyl film to various core substrates Low VOC Colorcoding of components Room temperature curing with machining possible in just 16 hours Nonflammable Twopart, solventfree, high quality epoxy flat laminating adhesives include both the base adhesive product (Part A) and a curing agent (Part B) PVC films to MDF, particle board and wood A: Epoxy resin; B: Curing agent cps cps cps 1 to 1 (by volume) A: Red; B: Yellow Shelf Life: 12 Months. For optimal storage life, store between 40 F and 100 F 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

15 WaterBased Adhesives For Paper And Vinyl Flat Laminating Our onepart, waterbased laminating adhesives exhibit excellent bonds to most vinyl and commercial papers, and to various core substrates, including luaun, particleboard, MDF and gypsum. Typical Applications Base Viscosity Density ph Available Colors Storage Vinyl laminate film to luaun, particle board, MDF gypsum Modified vinyl acetateethylene copolymer 1,4001,600 cps lbs./gal. 47 Offwhite or tan + + Paper laminates (melamine) and other commercial papers to luaun, particle board, MDF gypsum Waterbased ethylene/vinyl acetate 1,5002,500 cps lbs./gal. 23 White (dries clear) 6 months or more. Avoid temperatures above 100 F and below 32 F. For optimal storage life, store between 40 F and 100 F 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

16 Profile Wrapping & Flat Laminating High Solids Adhesives Typical Applications Base Viscosity Density ph Available Colors Storage In the past, products having complex profiles, such as those having deep and intricate routing configurations, posed fairly significant challenges. Deep profile areas were often not filled completely following film application; incomplete adherence and nonuniform coverage often resulted. Those challenges have now been overcome with the profile wrapping/flat laminating adhesives Daubert. Feature high solid emulsions (7275%) Specifically designed to laminate vinyl film to various core substrates uniformly, including luaun, particleboard, and gypsum Provide high heat resistance by crosslinking with other Daubert products (6429B, 6446B, and 6500) 6446 Vinyl film to luaun, particle board, and gypsum High solids emulsions cps lbs./gal. 46 White (dries clear) 6 months. For maximum storage life, avoid temperatures above 100 F and below 32 F 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

17 Vinyl To Metal Laminating Adhesives Daubond Vinyl To Metal Laminating Adhesives are low viscosity synthetic resin based adhesivesprimers suitable for bonding vinyl, vinyl plastisols and thermoplastic polyurethanes to most metals and glass. In addition Bond will withstand modest forming without adhesion loss Onepart stable homogenous system Requires no prebake Parts can be precoated weeks in advance Typical Applications Base Viscosity Density Available Colors Storage Vinyl films, vinyl plastisols and thermoplastic polyurethanes to most metals and glass Synthetic resin base, 1718% solids 2030 cps Synthetic resin base, % solids cps lbs./gal lbs./gal. Clear 3 months. For maximum shelf life, store below 80 F and above 40 F 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

Moisture Cure Liquid Polyurethane Adhesive Single Part System Typical Applications Viscosity At 68 F (20 C) Open Time (1) At 68 F (20 C) Wt/Gallon Application Method Press Time (2) At 68 F (20 C) At

18 Moisture Cure Liquid Polyurethane Adhesive Single Part System Typical Applications Viscosity At 68 F (20 C) Open Time (1) At 68 F (20 C) Wt/Gallon Application Method Press Time (2) At 68 F (20 C) At 86 F (30 C) At 104 F (40 C) At 140 F (60 C) Time to reach 7075% of final bond strength Time to reach ultimate bond strength Appearance Resistance The Daubond PUR line of moisture cure liquid polyurethane adhesives are among the most advanced adhesive systems available to today s manufacturers. In addition to enjoying exceptional bonding strength to the most complete array of substrates, cost and qualityconscious manufacturers benefit through rapid set up and curing without additional manufacturing steps or application equipment. Each of the products in our lineup reacts with moisture present in the environment. Representing a revolutionary advancement for singlepart PUR adhesives, the result is a crosslinked, thermoset adhesive bond for your application. The Daubond PUR line of moisture cure liquid polyurethane adhesives also offer: Resistance to heat, cold, and water (note additional resistances available by product listed below) Processing of parts in as few as 15minutes (production process and the product used may affect this time) Liquid application using spatula, hand roller, squeeze bottle, extrusion/spray gun or slot die Availability in 500ml squeeze bottles, 7gallon pails, 54gallon drums and 275gallon totes Windows and doors, wood joints,ceramic materials, concrete,hard forms 7,0009,000 cps 2025 min / min 30 min 10 min 45 hours 35 days Heat, cold and boiling water Wood, polystyrene foam, vinyl, mineral board, sheet aluminum, cement board 4,8007,200 cps 68 min / 0.1 Spatula, hand roller, plastic squeeze bottle, extrusion, swirlspray gun, or slot die 1017 min 611 min 36 min 12 hours 23 days Yellow/ brown Heat, cold and water Wood, polystyrene foam, mineral board, cement board, windows and doors 5,5008,500 cps 70 min / hours 23 hours 12 hours 910 hours 57 days Heat, cold and boiling water (1) Working time is reduced by approx. 1minute for every 1 F increase in ambient temperature. High humidity will also shorten the open time. (2) Ideal Processing Conditions: Working temperature: 68 F 75 F (not to be processed below 41 F); wood moisture content: 812%; minimum pressure: 87 psi (.6N/mm 2 ) 4700 S. Central Ave. Chicago, IL or Fax: Visit our web site at Our is dauchem@daubert.com

Structural adhesive benefits with hot melt adhesive speed for wood, plastic, and more. 3M Scotch-Weld Polyurethane Reactive (PUR) Adhesive Systems

3M Scotch-Weld Polyurethane Reactive (PUR) Adhesive Systems 1 2 3 4 Dual power Structural adhesive benefits with hot melt adhesive speed for wood, plastic, and more 5 3 3M Scotch-Weld Polyurethane Reactive