Manual for Greenhouse ARROW 2,6
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- Bathsheba Jacobs
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1 for Greenhouse ARROW,
2 Height,47 m width,6 m Length any divisible by m
3 Assembly and operation of the greenhouse should be performed in strict compliance with the assembly manual and operation rules as specified in the technical certificate. The technical certificate must be preserved. Description Greenhouse ARROW is intended to create the microclimate favorable for growing garden and allotment crops in gardens and household plots. The area of covered ground depends on the length of the greenhouse (Chart 1). The high of the installed greenhouse frame is,5 m, and the width of,6 m is optimal for two garden beds inside. The greenhouse may be of different length depending on the customer s wish. The required length of the greenhouse can be attained by purchasing additional Inset packages each adding m to the base length m (Chart ). Chart 1 Length (m) m 4m 6m 8m Greehouse specifcations Covered area, sqm 5, 10,4 15,6 0,8 Number of polycarbonate sheets, 100x6000 (pcs) The greenhouse frame is made of zinc-coated iron and assembled with screws and nuts. The greenhouse is fixed to the ground by digging special supports into the soil or by joining it to a foundation slab with fastening hooks. The supply package includes everything you need for fastening the cover surfaces. Cover surface sheets are supplied following the customer s request. The greenhouse has two door openings and two ventilating windows in the opposite ends. Side ventilating windows are supplied following the customer s request. Chart Greenhouse length m 4m 6m 8m Packages supplied package numbers Inset Chart 3 Package contents Contents Dimensions, mm Weight max, kg Frame (base length m) Package 1 beams, straight parts and assembly manual 105х980х65 19,1 Package parts of arches and butt ends 170х1500х65 18,53 Package 3 straight parts for butt ends, arch reinforcements 100х190х65 18,4 Package 4 40х1100х750 1,4 Package 5 - weather strips 85х70х00 1,45 Package 6 - fasteners and parts 350x300 3,8 Package 7 * - side ventilating window 5 Inset (extending the frame by m) Package 1 - beams 80х980х65 1,5 Package - parts of arches and straight parts 135х1480х65 17,5 Package 3 40х1100х750 1,4 Package 4 - fasteners and parts 85х00х00 1,1 *-additional packages supplied following the customer s request.
4 Chart 4 Technical certificate Detailed list of parts for Greenhouse ARROW Marking Name Quantity (pcs) Package 1 (beams and straight parts) Beam 0 14 Door diagonal part 4 15 Door diagonal strap 4 19 Ventilating window horizontal part 4 0 Ventilating window vertical part 4 Hooks 4 Package (arch parts) 4н Lower arch 6 Upper arch 6 8 Upper door opening stand 4 1 Door vertical part 4 Package 3 (straight parts for butt ends, arch reinforcements) 1 stand 10 3 support 10 5 Butt end upper strainer 6 Butt end lower strainer 6 7 Lower door opening stand 4 9 Horizontal strainer 1 10 Side brace 4 11 Brace spreader 13 Door horizontal part 6 16 Butt end strap 17 Door strap for the latch 4 18 Reinforcement nogging piece Left tubular reinforcement Right tubular reinforcement Package 4 (ridge profile) Ridge profile Package 5 (weather strips) Hinge strip (m) 3,6 Door strip (m) 10 Butt end strip (m) 1 Package 6 (fasteners and parts) Angle 0 Ridge strap 3 Support hook 8 Screw М5х Screw М5х14 Screw М5х Screw М4х8 6 Screw М4х10 4 Screw М4х35 8 Self-tapping screw 8 Nut М5 56 Nut М4 18 Nut М6 6 Washer 14 Washer М6 1 Upper wire bandage 3 Lower wire bandage 6 Hinges 8 Semi-finished rotator (with elastic headers) 4 Pipe for bending 1 Scotch tape 1 Handle 8 Stud pin 4 Bolt М6х60 6 Bolt М5х50 18 Two-side adhesive tape 4, Profile 1.05m 4 3
5 Technical certificate Chart 5 Chart 6 4 Detailed list of parts for Inset Package 1 Beam 0 Package 3 Support 4 1 Stand 4 4н Lower arch 4 Upper arch 4 9 Horizontal strainer 10 Side brace 8 11 Brace spreader 4 18 Reinforcement nogging piece 4 Package 3 Ridge profile Package 4 Lower wire bandage 4 Upper wire bandage Ridge strap Screw М5х10 17 Screw М5х35 16 Screw М5х14 4 винт М5х50 4 Screw М4х35 8 Screw М4х8 4 Nut М4 1 Nut М5 196 Nut М6 4 Washer 16 Washer М6 8 Screw М6х60 4 Angle 8 Two-side adhesive tape (m) 4 Profile L=1.0m 4 Detailed list of parts for Side ventilating window Package 7 Name Quantity, pcs Package 1 ф1 Long plank ф Short plank ф3 Long diagonal part 1 ф4 Short diagonal part 1 Wire stop 1 Wire extender 1 Package Angle 1 Polycarbonate 0,95x0,43 Weather strip 0,95 m Divisible hinge Screw М5х10 7 Screw М5х35 8 Washer 3х5 8 Nut М5 35 Clamper
6 Technical certifi cate Operation rules 1. Before the start of operation, the greenhouse should be assembled and installed as prescribed in the manual.. The greenhouse cover surface should not be removed for the winter period if snow load is limited. If the greenhouse is left unattended for the entire winter the customer should either remove the cover surface or estimate the possible snow load. For the frame assembled with all parts including strainers and braces, the maximal snow load begins when the layer of snow weight is 450 kg per 1 sqm of horizontal surface, which corresponds to.5 m of fresh snow and 1.1 m of settled snow. The recommended thickness of the When the greenhouse is assembled by a third party the customer should supervise the quality of works to ensure compliance with the present manual. Do not install the greenhouse too close to buildings or trees where masses of snow/ice can fall on it. Recommended distance is at least 1 m. The greenhouse is designed to withstand wind at the speed below 4 m/sec honeycomb polycarbonate (4 mm) is sufficient for midland Russia conditions. However, for areas where snow layer exceeds 0.6 m the upper part of the greenhouse should be covered by thicker polycarbonate in accordance with local weather conditions. Cleaning and washing sheets of polycarbonate. 1. Rinse the sheet with warm water.. Wash the sheet with a solution of soft soap or with a domestic detergent and warm water, using a soft rag or a sponge to take away the dirt. 3. Rinse with cold water and dry with a soft rage to take away the water. When cleaning polycarbonate sheets never use abrasives or high-alkali cleaning compositions. Dry wiping of the surface can damage the protective layer and reduce its life cycle. Never use brushes, gauze fabric or other abrasive materials to wipe the surface of polycarbonate sheets. By disinfection of the greenhouse from fungus and biological diseases pathogens do not use sulphuric sticks 5
7 Warranty responsibility Warranty responsibility 1. The manufacturer shall be responsible for the complete set of parts for the greenhouse frame.. The manufacturer shall be responsible for assemblability of the greenhouse in accordance with the manual. 3. The manufacturer shall be responsible for the greenhouse endurance in the specified weather conditions. 4. Time period for making claims is 4 months after the day of purchase. Warranty provisions Warranty responsibility shall not cover the following cases: 1. Installation of the greenhouse in violation of the manual provisions.. Violation of operation rules. 3. Unintended use of the greenhouse. 4. Deformation of the greenhouse due to soil movement. 5. Floods, hurricanes and other natural disasters. The manufacturer shall retain the right to make changes to the greenhouse design. 6
8 Installation manual for Greenhouse ARROW introduction 1. General view of the frame is given in Picture 1. Parts should be installed in such a way that side selves of the profile are facing the surface cover. The frame is assembled of numbered parts.. Symbols: -arrow shows the direction of installation as per schemes in the manual. Some parts may have spare holes which are there due to uniformity of parts. 3. Parts are fastened by putting profiles together and fastening them with screws and nuts through the holes. When joining parts in profile-toprofile way it does not matter which of the joined parts is above. 4. When assembling be careful not to damage the parts as they do not have sufficient endurance before the whole structure is assembled. Use supports (e.g. chairs) at interim stages of assembly to make sure the frame is lifted steadily and evenly. To make sure holes coincide when assembling complicated joints, use a 5 mm thick nail or a cone-shaped hand-punch. When assembling the frame parts should be joined through all holes as prescribed. A simplified fastening of parts with only one or two screws is the violation of assembly rules and the ground to relieve the manufacturer of the warranty responsibility. Be careful when assembling the greenhouse! Parts have sharp edges. Beware of cuts! Perform all works in protective gloves. 7
9 General view of the frame (Greenhouse ARROW) Pic. 1 А 4В Д 4В В 4Н Б Н Е 6 Г 3 1 4В 4В 6 4Н 4Н Angle 4Н Ridge strap Angle Angle Support hook А (view from outside) Б 1 (view from inside) В (view from outside) 1 5 4В Г (view from outside) Support hook Д (view from inside) 1 E (view from outside)
10 General view of the frame, Greenhouse ARROW Pic. General view of the inset for Greenhouse ARROW. Each inset extends the greenhouse length by m. Pic. 3 Greenhouse ARROW extended by any number of insets Pic. 4 Plan of greenhouse stands resting on the foundation 9
11 Installation steps Perform the assembly next to the installation site of the greenhouse. Perform the assembly in accordance with the pictures of assembly stages and the joints as shown in Pic The pictures illustrate assembly of a 4 m long greenhouse. The required length of a greenhouse is attained by adding corresponding parts from Inset package(s). To join the parts, screws М5х10 are used. On the site selected for installation of the greenhouse, dig holes as shown by the scheme in Pic. 4 to the spade length depth. Set the frame into the holes. Use the line to check that the diagonals of the frame are equal. General settlement of the greenhouse on the ground is made in such a way that the lower parts 6 of the door opening touch the ground, and parts are some 5 cm above the ground. Use the line again to check the diagonals so that they are equal and adjust the corners of the frame if necessary. Level the frame by adding some soil into the holes or deepening the holes in order to make sure that the lateral parts are straight, horizontal and parallel to each other, and that the arches are straight when seen from aside. If it is necessary to adjust arches, loosen the joints between beams and arches, level the frame on the ground and tighten the screws again. Put soil on the stands of the frame after fixing lower wire bindings on part 3 (Piс.10) Assembly arches pairwise by joining them to each other with the ridge strap and brace 9. Join butt end parts 5 with the support hook to arches. Pic Assembly stages Б А 9 В 5 А Ridge strap Б Б 9 5 В Support hook Join beams to assembled arches. 10 Pic. 6
12 Assembly stages 4н 4н 4н 4н Pic. 7 4н 4н Fasten arches 4н to arches on the one side of the greenhouse. Fasten beams to arches 4н 4н Pic. 8 4н 4н 4н 4н 4н Pic. 9 When installing the greenhouse by setting it into the ground (without a foundation) join parts 1 and 3 to the frame. Put into the vacant hole of part 3 the lower wire binding. Install parts of butt ends 6,6к, 7, 8. 4н Lower wire bandage Screw М4х8 3 1 Б-1 Similarly, install arches 4н and beams on the other side of the greenhouse. one-sided adhesive tape Lower wire bandage 3 1 Б- 4н Support hook Support hook Picture 10 А 1 3 Б-1, Б- А А ((view from inside) А А (view from outside) 11
13 Assembly stages А В Г Е Д 4н 4н Б Pic. 11 А Б 10 В н 9 18 Г 10 Д 4н 11 E Inside the greenhouse frame, install side braces on each arch (parts 10). A side brace in assembled of two parts 10. Brace spreader 11 is installed at the joint of parts 10 and fastened to arch 4н. 1
14 Door assembly Assembly the door and the butt end ventilating window from parts 1, 13, 14, 15, 19, 0 (Pic. 1) 19 0 Window А А Door Б Б Pic
15 Surface cover cutting and fitting Warning! When cutting the surface cover in windy weather, fix the edges of polycarbonate sheets with a load. 1. Cut the surface cover sheet for butt ends. To do so, cut from a polycarbonate sheet a piece m long (see the cutting line in Pic.13). To create a pattern of surface cover, put the cut-out piece to the assembled butt end of the greenhouse and, without taking off the protective fi lm from the polycarbonate, draw the pattern lines on the surface cover sheet for parts and 4н, oversized (Pic.14). When drawing, the edge of the sheet should exactly coincide with the edge of parts 7 and 8, while the upper edge is 30 mm above the lower edge of part 5. Cut out the pattern. Mark lines on the remaining part of the sheet using the cutout pattern in accordance with the cutting plan (Pic.13). 14 CUT THE POLUCARBONATE SHEET IN STRICT ACCORDANCE WITH PIC. 13 AND PIC. 14 Honeycombed polycarbonate sheet 100 x 6000 mm Lower strip 6000 (Pic.13) door window Left side Left side Cutting is better done with an electrical fret saw, or with a jigsaw with small sawteeth Ridge Ridge door window Right side Right side cutting line
16 The polycarbonate should be installed Крепление with the покрытия strongly defined outer side (towards the sun), having a protective layer (always make sure when purchasing or before installation). The protective layer is usually on the side with inscriptions on the packaging film. On the other side of the sheet the film is clear. After drawing the planning lines on the sheet but before cutting it, mark the protective side of every piece of polycarbonate: after removing the packaging film, both sides of the sheet look very similar. The packaging film should be removed from both sides right before fastening the cover surface to the frame. Attention! The side edge of a piece of cover surface shall be lined up by parts 7, 8, and the upper edge should be 30 mm higher above the lower edge of part 5. Mark with oversize for parts 4н and. Marking 5 30 mm М5х10 8 Angle cover surface marking Places for joining angles to the butt end Pic
17 Раскрой и крепление покрытия торца Cutting out and fastening the cover surface. Pieces of cover surface above the door should be cut out as applicable from remaining pieces of polycarbonate. Mark the cover surface for parts in oversize, lining up the lower edge of the sheet with the lower edge of part 5 (Pic.15). marking Pic cover surface 3. Install side parts of the butt end as shown in Pic.14,16. Holding a piece of cover surface in place, fasten it with screws and washers on parts 6,7,8. And on angles with the use of self-tapping screws with washers. Holes for screws should be drilled with 5 mm bore from inside the greenhouse through ready-made holes in frame parts. Install pieces of half-rounded ridge by fastening it to angles with self-tapping screws with washers. Cut off any overlapping parts on the sides. Washer Protective layer Screw М5х35 cover surface Pic.16 6,7,8 4. Use a knife to smooth the cover surface according to the arches 4н and, and then install weather strips as shown in Pic Fasten pieces of cover surface on the ventilating window and the door with washers (Pic.18,19), letting the cover surface out in one side (Pic.3), covering the cellular structure beforehand (by sticking scotch tape on it). Weather strips are installed along the contour of ventilating windows and doors as shown in pictures 18,19,1,. Butt end weather strip Details 4B, 4H and 1 Butt cover Pic.17 Protective layer 16 Avoid over-tightening screws that fasten the polycarbonate in order not to damage the polycarbonate sheet and destroy its structure.
18 Cutting out and fastening cover surface hinge Door weather strip. Scotch tape Рiс.18 Cover surface handle Cover surface handle Scotch tape Hinge strip Door weather strip. washer Stud pin Scotch tape Door weather strip. hinge Cover surface Cover surface handle Angle washer Door weather strip. 17 hinge Cover surface ScrewМ5х14 Scotch tape Hinge strip Door weather strip Рiс.19 Cover surface Scotch tape Door weather strip. 17
19 Cutting out and fastening cover surface 6. Place the butt end strap 16 onto butt end cover surface and fasten it onto part 5 through the surface (Pic.0 and Pic.4). Under part 16 there is a joint between parts of butt end cover surfaces. Butt end cover Pic.0 Screw М5х50 16 Door weather strip форточка detail 5 detail 13 Screw М5х35 Washer Pic. 1 форточка 19 Washer Door weather strip detail 13 Screw М5х35 ScrewМ5х35 Butt and cover Pic. Hinge strip ScrewМ5х10 Screw М5х10 hinges Washer Washer detail 1 door door Pic.3 Screw М5х35 Washer Washer detail 1 Door weather strip door дверь 0..5мм (the output of surface contour door) Screw М5х35 Butt and cover 7. Install the assembled door onto the butt ends, placing the weather strip as shown in Pic.. 18
20 Cutting out and fastening cover surface Washer butt end surface screw М4х10 angle Part 16 hook Рic.4 Ground level 8. Install washers on the butt end as shown in Pic Install the angle for hooks on the butt end and the door to fi x it in the open position Pic.4 screw М5х Install tubular reinforcements for door openings as shown in Pic.5. Fasten them to the butt end with screw М5х35 through the butt end cover surface, and with screw М5х10 on the beam Tubular reinforcement 8 screw М5х35 Pic.5 19
21 Cutting out and fastening cover surface 11. Insert wire rotatorfor door closing in free holes (against the stop) through elements 1 and 17 by straight end from inside (Fig. 6). Use straight part of the tube running to bend rotator in the opposite direction (Fig. 7). Set elastic header on the rotator (Fig. 8). This construction allows to push the door in the closed position, being both outside and inside the greenhouse. Pic.6 Pic.7 Pic.8 handle 1 Pipe for bending 17 Semi 1. Rotator for locking the window is installing similarly Pipe for bending 0 17 Semi 0
22 Cutting out and fastening cover surface 13. Cellular polycarbonate shall be installed strictly defi ned side out (towards the sun), which has a protective layer. The protective layer is usually at the side with the inscriptions on the transport fi lm. The fi lm on the other side of sheet is transparent. After marking the sheet, but prior to its cutting, make a mark on the protected side of the sheet for each piece: after removal of the transport fi lm sheet sides are not visually different. The transport fi lm is stripped from both sides immediately before fi xing the cladding on the frame. Sections of polycarbonate with open honeycombs should be covered by adhesive tape
23 Cutting out and fastening cover surface! L=1,05м Before coating it is necessary to cut the outer surface of the upper polycarbonate sheet for bending on the ridge (middle of sheet)!. The arrow on the details is directed to the front side greenhouse х х1 Two-side adhesive tape 1000
24 Cutting out and fastening cover surface 14.! do not fully tighten! M4x5 х3 х3 3
25 Cutting out and fastening cover surface 15. one-sided adhesive tape х1 4
26 Cutting out and fastening cover surface 16. L=1,0м х1 M4x5 х3 х3 M4x35 х4 х4 х4 5
27 Cutting out and fastening cover surface Details of the ridge profi le are connected along the length with the threaded end of the screw directed outside screw М5х14 6
28 Cutting out and fastening cover surface Ridge profile х1 M6x60 х1 M6 х х1 х1 Upper wire bandage M6x60 х1 M6 х х1 х1 Upper wire bandage 7
29 Contact information Head office: Dancover A/S Nordre Strandvej 119 G 3150 Hellebæk Denmark For more information please visit: National contact Denmark: denmark@dancover.com UK: uk@dancover.com Germany: germany@dancover.com France: france@dancover.com Sweden: sverige@dancover.com Finland: suomi@dancover.com Poland: polska@dancover.com Luxembourg: luxembourg@dancover.com Spain: espana@dancover.com Italy: italia@dancover.com Switzerland: schweiz@dancover.com Austria: austria@dancover.com Norway: norge@dancover.com Nederland: nederland@dancover.com Ireland: ireland@dancover.com Belgium: belgique@dancover.com Portugal: portugal@dancover.com
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