Superior DOORS FOR A SUPERIOR FINISH, START WITH A SUPERIOR DOOR NEW ZEALAND MADE

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Sherilyn Gardner
6 years ago
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1 Superior DOORS NEW ZEALAND MADE FOR A SUPERIOR FINISH, START WITH A SUPERIOR DOOR

W H A T M A K E S A S U P E R I O R D O O R S U P E R I O R The Superior Doors RIB CORE High Contact Hollow Core Door range represent industry leading strength and durability with a focus on

Our doors utilise high contact polystyrene Rib Core instead of the traditional honeycomb paper core. The traditional paper core achieves up to 4% skin to core adhesion.

What this means is simple, a strong door that can easy absorb what life throws at it without popping, bending or bowing. That s what makes a superior door, Superior.

2 W H A T M A K E S A S U P E R I O R D O O R S U P E R I O R The Superior Doors RIB CORE High Contact Hollow Core Door range represent industry leading strength and durability with a focus on innovation and attention to detail to produce a truly Superior Door. So what does High Contact Hollow Core really mean to you. Our doors utilise high contact polystyrene Rib Core instead of the traditional honeycomb paper core. The traditional paper core achieves up to 4% skin to core adhesion. A Superior Doors High Contact Rib Core achieves up to 42% skin to core adhesion. What this means is simple, a strong door that can easy absorb what life throws at it without popping, bending or bowing. That s what makes a superior door, Superior. Door construction The typical Superior Doors door is constructed with impact resistant rib core, a set of rails and stiles, a lock block and 2 skins. To ensure that all doors are of a high quality, each of the individual pine rails are sighted and graded. The rib core is sanded to size to gain the greatest benefit from its contact with the skin. Benefits MDF Grooved Skin H I G H C O N T A C T H O L L O W C O R E Up to 42% lamination with rib core compared with approximately 4% from traditional honeycomb cores. Will not delaminate after impact. May asist insulating for both noise and heat between the rooms in your home. Pine Stiles HMR Particle Board Lock Block Traditional Honey Comb Core Glue Contact 4% Rib Core High Contact Glue Contact 42% EPS Core Total Contact Glue Contact 100% High Contact Rib Core 4% Contact 42% Contact 100% Contact Superior D O O R S Standard Frame SKIN RAILS/STILES LOCK BLOCK Material:pine Width:25mm Thickness:30mm Material:HMR particle board Width:72mm Height:400mm Thickness:30mm Material:MDF Standard:3mm Standard:4mm Primed Standard:4.75mm Primed Standard:6mm Option:3mm Primed Overheight Frame High Moisture Resistant Particle Board 63mm Pine Stiles HMR Particle Board Lock Block 600mm x 70mm MDF 4.75mm Primed If you can t wait for an over height custom made door to be made due to the sometimes longer lead time, Superior Doors can offer doors that may be cut down by the prehanger, builder or handyman. This now means that you can be given the same prompt service on over height doors as is offered with standard sized doors. You will always have these doors in stock The doors are manufactured with a High Moisture Resistant (HMR) particle board block in the top and bottom giving you and your staff the opportunity to cut down to any size between 2400 and 1980mm. It is important to note that when cutting these doors down that there is an equal amount cut from both ends for sake of centralizing the lock block. 63 SPECIFICATIONS Doors held in stock are Hollow Core Flush MDF Primed: Thickness MDF 36mm Pre ease : Each side 1.6 Degrees Weight : 760 Rib Core 760 Premium EPS 760 HMR Particle Board 10.5kg 11kg 35kg Sizes Skins : 3, 4.75 & 6mm Unprimed - 3, 4 & 4.75mm Primed 2400 x 810 x 39.5mm 2400 x 760 x 39.5mm 2400 x 710 x 39.5mm 2400 x 610 x 39.5mm 2

3 C O R E O P T I O N S R I B C O R E E P S C O R E H M R C O R E POLYSTYRENE HIGH CONTACT HOLLOW CORE P O L Y S T Y R E N E T O T A L C O N TA C T S O L I D C O R E HMR PARTICLE BOARD TOTAL CONTACT CORE Polystyrene rib core provides a cost effective method of increasing the strength of a hollow core door. The core is processed in a way that alternates the line of the grooves between the two sides. Greater contact between the surface of the core and the door skin leads to a much stronger, flatter, impact resistant door. As an alternative to a standard solid core door, Superior Doors Ltd provides the option of the Premium EPS Core. This is a high grade polyfoam core that enhances thermal and acoustic retention abilities as well as providing greater impact resistance. The EPS core does all this while being cost effective and easier to handle than traditional solid core doors For those who require a door with high impact resistance we offer the HMR Particle Board solid core option. The core in this door uses high moisture resistant board which create the ultimate in strength and durability. The Superior Doors flush panel door is simple and functional. Built with rib core technology to withstand the impacts of everyday life, it is one of the most robust doors on the market today. For extra sound and strength qualities Superior Doors offer the option of EPS solid core. The ultimate in strength and durability. An added benefit of the rib core is the flat door that is produced at the end of manufacturing. F L U S H P A N E L H I G H C O N T A C T H O L L O W & S O L I D C O R E Steel Reinforced Frame (Recommended for Cavity Slider) Pine Stiles 63 x 30mm Pine Rails 30 x 35mm Steel Box Section 30 x 30mm HMR Particle Board 100 x 30mm Although Superior Doors are of the highest quality we have raised the bar of benefits by making the Superior Door even more superior with the introduction of doors containing steel inserts. These doors have the usual 30mm thick timber frame with polystyrene core and are manufactured to withstand harsh environmental conditions or where the prevailing conditions dictate that a stronger and more robust door is needed. They are particularly suitable for use in areas where the ambient temperatures or conditions vary on each side of the door. Most interior doors are made using natural timber frames such as pine and in many instances timber tends to move in sync with the local environment. Classic examples would be where doors are used in an ensuite bathroom where there will be moist conditions on one side and dry conditions on the other side or another example could be the doors between the garage and the house where one face of the door is in a cooler area than the other face which is in a warmer area. Each side of the door sustains different environmental conditions. Doors within cavity sliding systems need special care. When preparing to install the lock the builder or owner often cuts away a decent chunk of the vertical door stile thus removing some of its structural integrity. Many cavity slider doors are in vulnerable positions such as laundry/wash areas, ensuites and places where the ambient temperature and actual conditions are different on each side of the doors. These doors are often only supported by the upper door track and are not secured by the usual three hinges found on standard prehung doors. To preserve the integrity of Superior s doors a steel box section measuring 30 x 30mm runs inside the length of the door between the top and bottom rails and is set back 163mm from the edge which will allow drilling for door hardware. The steel is available on one side or two sides dependent on the doors size and where the doors are situated. There is strong demand for oversize doors and it is recommended that steel inserts be included in all hollow core doors over 2200mm high and over 1000mm wide. The steel inserts can be fitted to doors with skins of 4mm (38mm o/a thickness) or 4.75mm skins (39.5mm o/a thickness) and 6mm (42mm o/a thickness) 3

D E S I G N E R C O L L E C T I O N Superior Doors Designer Collection of grooved doors offers homeowners the unique opportunity to stamp personal style through out their home.

These doors are designed to look simple and elegant yet still incorporate the latest technologies to make them lighter, stronger and hardwearing.

4 D E S I G N E R C O L L E C T I O N Superior Doors Designer Collection of grooved doors offers homeowners the unique opportunity to stamp personal style through out their home. Our ever increasing collection of designs has something for every one, from the timeless charm of the county cottage to the contemporary designs of the modern world. These doors are designed to look simple and elegant yet still incorporate the latest technologies to make them lighter, stronger and hardwearing. Delivered with smooth, easy paint finish, the Designer Collection can be a canvas on which you express your vision of style, charm and elegance The Designer Collection of Superior Doors has a structure the same as the flush panel. The strength of the door is retained with the rib or solid EPS core. The U Groove is standard for the Designer Collection doors. The V groove is available upon request and requires a 4 or 4.75mm skin Custom Grooving All our Designer Collection of doors are grooved in house at Superior Doors using our state of the art CNC (Computer Numerical Control) over head routers. This technology coupled with staff know how make the decorative possibilities of grooved doors endless. Our standard collection makes any interior space stylish and elegant. However for the truly inspired why not try our custom grooving to create a space that is all yours and genuinely original. Examples of Custom Designs Superior D O O R S Standard Designer Options (* applies to 760 only) For full details on each size and style in our range visit AV O N D E V O N S U R R E Y P E N I N S U L A S TA F F O R D C O R N WA L L R I V E R B A N K WAT E R F R O N T Border Top - n/a Border Bottom - n/a Groove Spacing * Panel Height Panel Width - na Groove Spacing * mm Border Bottom - 200mm Groove Spacing * Panel Spacing - 100mm Border Top Panel Height Panel Width Groove Spacing mm mm Panel Spacing - 100mm Panel Height - 276mm Border Top - 288mm Border Bottom - 288mm Border Left - 130mm Border Right - 130mm Mid Rail - 288mm Panel Height - 135mm Panel Width - 500mm Border Top - 196mm Border Bottom - 196mm Border Right mm Mid Rail - 196mm Panel Height - 250mm Panel Width mm 4

5mm Skins - 4mm or thicker Groove width 6mm Groove depth 3mm H I G H C O N T A C T H O L L O W C O R E AVAILABLE IN: Sizes: 410-460 - 510-560 - 610 660-710 - 760-810 - 860-910 Skins: 3, 4, & 4.

5 D E S I G N E R C O L L E C T I O N U - Groove V - Groove D E S I G N E R C O L L E C T I O N D E S I G N E R C O L L E C T I O N 3mm 6mm 3mm Skin 1.5mm 4mm Skin 3mm Dimensions Dimensions Skins - 3mm or thicker Groove width 3.0mm Groove depth 1.5mm Skins - 4mm or thicker Groove width 6mm Groove depth 3mm H I G H C O N T A C T H O L L O W C O R E AVAILABLE IN: Sizes: Skins: 3, 4, & 4.75mm primed 3 & 6mm Unprimed G R O O V E D P A N E L D E S I G N E R C O L L E C T I O N S O M E R S E T L A K E S I D E N O R F O L K K E N T C O V E C O A S T L A N D I S L E AT O L L Panal Spacing - 55mm* Panel Width - 150* Border Left - 508mm Panel Width Border Top - 150mm Border Bottom - 150mm Panel Spacing - 150mm Panel Height - 460mm Border Top - 150mm Border Bottom - 150mm Border Left - 305mm Border Right - 305mm Panel Spacing 150mm Panel Height - 460mm Panel Width - 160mm* Border Right - 508mm Panel Width - 100mm Border Left - 660mm Panel Width Panel Width (* applies to 760 only) For full details on each size and style in our range visit 5

PRESSED P ANEL & G L ASS P ANEL A strong feature door which offers both full panel and open top glass panel options for your decorating

During manufacturing the rib core is hollowed slightly to suit the moulded pattern of the panel doors.

Available in both a smooth or woodgrain finish a pressed panel door adds that little something special to your home.

The primed 4 panel smooth surface is ready to paint with little priming preparation needed.

WOOD GR AIN Woodgrain panel doors are available in both 4 and 6 panel options.

The woodgrain finish adds depth to the area with the extra detail involved in the grain finish.

and lay on a flat surface. Insert your choice of glass panel into precut slots in the top rail of the door.

Simply slide the glass panels into the top of the door, press in the supplied rubber beading and your super slot is glazed and ready.

6 PRESSED P ANEL & G L ASS P ANEL A strong feature door which offers both full panel and open top glass panel options for your decorating freedom. The integrity pressed panel door adds a touch of style to your home. During manufacturing the rib core is hollowed slightly to suit the moulded pattern of the panel doors. This allows for a feature door without foregoing door integrity. Available in both a smooth or woodgrain finish a pressed panel door adds that little something special to your home. Panel Options 4 P A NEL SMOO T H Smooth panel doors are available with both four panels or with two top feature glass panels. The primed 4 panel smooth surface is ready to paint with little priming preparation needed. The lock block is located in line with the centre rail of the panel for aesthetic reasons when it comes to installing hardware. WOOD GR AIN Woodgrain panel doors are available in both 4 and 6 panel options. The 4 panel woodgrain door is also available in the super slot design. The woodgrain finish adds depth to the area with the extra detail involved in the grain finish. S U PER S L O T OPEN T O P D OOR Superior DOORS Standard Pressed Panels The Super Slot Process STEP ONE Remove the door from its hinges and lay on a flat surface. Insert your choice of glass panel into precut slots in the top rail of the door. The Integrity Super Slot open top range of doors is a testament to innovation and functional thinking. Simply slide the glass panels into the top of the door, press in the supplied rubber beading and your super slot is glazed and ready. STEP T W O Supplied rubber beading or beading of your choice is pressed into position. Your Super Slot open top door is now ready to install. 4 Panel 6 Panel Panel Frame SPECIFICATIONS Lock Block x 2 Material: HMR Particle board Width: 65mm Height: 155mm Thickness: 30mm Rails/Stiles Material: Pine Width: 25mm Thickness: 30mm Pre ease : Each side 1.6 Degrees 4&6 Panel Woodgrain 4 Panel Smooth Super Slot Open Top Sizes: Sizes: Sizes:

7 C A RE A ND HANDLI N G Door Information: The standard Superior Doors door is constructed with a 30mm rail and 3mm door skin. After pressing and manufacturing the finished door is 36mm in nominal thickness. The standard door height is 1980mm and any other heights will be termed as a special product. Storage : Doors must be stored on a flat dry surface that is elevated from the ground. Doors must have a cover sheet on top while in storage to prevent direct sunlight from affecting the timber. Painting : Superior Doors recommends that doors are not painted in dark colours as this increases the heat absorbtion aspect of the door and can amplify the suns affect on the timber. A higher quality finish can be achieved through careful preparation of the door. Prior to application of sealer/primer coat all surfaces to be painted should be lightly sanded with a 320 grit paper. Installing : Once on site doors should be sealed and or primed as soon as possible on both faces and all four edges. Exposed areas of the door increases the opportunity for moisture to enter the wooden components of the door. Although primed doors have both faces primed it is recommended that all four edges are also primed upon arrival to site. It is recommended that standard doors are hung with 3 hinges. It is also recommended that solid chipboard and overheight doors are hung with 4 hinges. Flush panel and grooved doors have a label on one edge of the door that refers the builder to the lock block. 4 & 6 Panel doors have a lock block either side. Glazing : Building standards state that glass in interior doors must be 5mm toughened glass for this area of glass. Glass can easily be inserted after painting and finishing of the door with the super slot design. Hardware : Doors are not supplied with nor are they drilled for hardware. Alterations : Any cutting down of the doors that removes more than 3mm (standard doors only) from any edge will render the warranty void. We do not recommend altering the size of the door from the manufactured dimensions. FIVE YEAR WA R R A N T Y All doors manufactured by Superior Doors Ltd, are warranted to be of good quality, workmanship and material, free from defects which would render them unserviceable or unfit within 5 years of purchase. Superior Doors, subject to its terms and conditions of sale, agrees to repair or replace at its option any door found to be defective in the meaning of the warranty. No liability will be accepted for work such as hanging, painting, reglazing or other consequential loss. Natural variations of colours and textures and minor shrinking and swelling of components are a normal characteristic of wood and composites, which vary with seasonal humidity and are not considered defects. We try to ensure that the timber and other materials have been prepared to make them suitable. It is impossible to know all the circumstances surrounding every situation in which our products are stored and installed. Seasonal and geographic variations in atmospheric moisture may cause some shrinkage and expansion and therefore Superior Doors will not consider any of the following defects: (a) A warp shall not be considered as a defect unless it exceeds 5mm in the door. It refers to distortion within the door itself and not to its relationship to the jamb or frame in which it is hung. (b) Natural variations in colour or texture of the wood and other materials are not considered defects. (c) Minor variations in dimensions are not regarded as defects. The manufacturer will not accept responsibility or liability for any damage resulting from failure to adhere to the following conditions: - Interior doors should not be subjected to direct sunlight or in environments with excessively high humidity, wet areas or where a fire or smoke rated door is required. - Porch doors should be in a sheltered position and not be subjected to the unprotected exposure of direct sunlight and/or rain and other prevailing weather conditions and wet areas. - It is important that all interior and porch doors be painted in light colours to reduce the risk of heat distortion, which may cause warping. - Doors should only be stored or hung in dry buildings and not in damp, moist areas. They should not come in direct contact with freshly plastered or concreted surfaces. - As soon as possible after doors arrive on site, the entire door, including the top and bottom edges must receive two coats of paint or sealer to prevent absorption of moisture. - The utility or structural strength must not be impaired in the fitting of the door, the application of hardware, or cutting and altering of the door for any special detailing. This includes doors for use in cavity sliders. - Cutting and altering the door size is not recommended. A maximum of 3mm may be trimmed from any door. - All hollow doors must be hinged with a minimum of three hinges. - Normal "show-through" of frame components in doors shall not be considered a defect. - Semi-gloss or satin finish paints are recommended for all doors to reduce "show-through". In the rare event that you should need to lodge a claim we require that all doors be inspected upon arrival for visible defects and all claims should be lodged within seven days of receipt of doors and before doors are hung or treated in any way. NEW ZEALAND MADE Superior Doors Limited Phone: Fax: Website: enquire@superiordoors.co.nz Postal: PO Box , Papakura 2244 Auckland Physical: 70 Hunua Road, Papakura,2244 Auckland, New Zealand

Specifiers Guide To Entry Doors [E-book]

Specifiers Guide To Entry Doors [E-book] AUTHOR PAGE: Carver Broomhall Carver Broomhall has been with Parkwood since 2010 making him highly experienced in the dos and don ts of entry doors including the