MODEL G0513 SERIES HEAVY-DUTY 17" BANDSAW

Transcription

1 MODEL G0513 SERIES HEAVY-DUTY 17" BANDSAW OWNER'S MANUAL (MODELS G0513, G0513P, G0513ANV, & EXTREME MODELS G0513X2, G0513X2B, G0513X2BF, & G0513X2F) For Model G0513X2B Only Model G0513X2B Model G0513ANV COPYRIGHT NOVEMBER, 2012 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2017 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS15097 PRINTED IN TAIWAN

2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: Lead from lead-based paints. Crystalline silica from bricks, cement and other masonry products. Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

3 INTRODUCTION... 3 Manual Accuracy... 3 Contact Info... 3 G0513 Series Combination Manual... 3 Basic Controls... 4 Control Panel... 4 Front Controls... 4 Motor Brake... 4 Rear Controls... 5 SECTION 1: SAFETY... 8 Safety Instructions for Machinery... 8 Additional Safety for Bandsaws SECTION 2: POWER SUPPLY Availability Full-Load Current Rating Circuit Information Circuit Requirements Grounding Requirements Extension Cords Voltage Conversion SECTION 3: SETUP Introduction Needed for Setup Unpacking Hardware Recognition Chart Inventory G0513, G0513P, & G0513ANV G0513X G0513X2F G0513X2B, G0513X2BF Cleanup Site Considerations Floor Load Placement Location Moving & Placing Bandsaw Using Eye Bolt Using Wood Blocks Mounting Bolting to Concrete Floors Assembly Installing Guide Post Handwheel, Positive Stop Bolt, & Table Installing Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F) Installing Fence (G0513X2B & G0513X2BF) Installing Foot Brake Pedal (G0513X2BF & G0513X2F) Table of Contents Installing Resaw Fence (G0513X2, G0513X2B, G0513X2BF, & G0513X2F) Initial Blade Tracking Adjusting Positive Stop Dust Collection Power Cord Connection (G0513X2BF & G0513X2F) Test Run Tensioning Blade Flutter Method Deflection Method Adjusting Blade Support Bearings Adjusting Blade Guides Adjusting Blade Guides (G0513, G0513P, & G0513ANV) Adjusting Blade Guide Bearings (G0513X2, G0513X2B, G0513X2BF, & G0513X2F) Aligning Table Aligning Fence Aligning Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F) Aligning Fence (G0513X2B & G0513X2BF) Calibrating Miter Gauge SECTION 4: OPERATIONS Disabling & Locking Switch (G0513, G0513P, G0513ANV, G0513X2) Disabling & Locking Switch (G0513X2B, G0513X2BF, G0513X2F) General Overview Straight Cuts Irregular Cuts Basic Cutting Tips Operation Overview Workpiece Inspection Table Tilt Models G0513, G0513P, & G0513ANV Models G0513X2, G0513X2B, G0513X2BF, & G0513X2F Guide Post Fine Tune Tracking Blade Selection Blade Terminology Blade Length Blade Width Blade Material Tooth Set Tooth Type... 48

4 Blade Selection Chart Blade Breakage Blade Care & Break-In Blade Changes Removing Blade Installing Blade Blade Speed Crosscutting Resawing Cutting Curves Stacked Cuts SECTION 5: ACCESSORIES Basic Eye Protection SECTION 6: MAINTENANCE Schedule Wheel Brush Cleaning & Protecting Lubrication Blade Post Rack Tension Adjustment Assembly Trunnions SECTION 7: SERVICE Troubleshooting V-Belt Service Checking V-Belt Replacing V-Belt Blade Lead Adjusting Wheel Brush Adjusting Tension Lever Adjusting Guide Post Travel Checking/Adjusting Guide Post Parallel with Blade Side-to-Side Checking/Adjusting Guide Post Parallel with Blade Front-to-Back Aligning Wheels Checking Coplanarity Shimming Upper Wheel Adjusting Lower Wheel Magnetic Brake Adjustment (G0513X2B, G0513X2BF) SECTION 8: WIRING Wiring Safety Instructions G0513, G0513P, G0513ANV, & G0513X2 Wiring Diagram G0513X2B Wiring Diagram G0513X2BF Wiring Diagram G0513X2F 220V Wiring Diagram G0513X2F 110V Wiring Diagram SECTION 9: PARTS G0513/G0513P/G0513ANV Main G0513/G0513P/G0513ANV Table, Trunnion, & Lower Blade Guides G0513/G0513P/G0513ANV Fence G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge G0513 Labels G0513P Labels G0513ANV Labels G0513X2 Main G0513X2 Labels G0513X2B Main G0513X2B Labels G0513X2BF Main G0513X2BF Labels G0513X2F Main G0513X2F Labels G0513X2, G0513X2B, G0513X2BF, & G0513X2F Guides & Trunnions G0513X2 & G0513X2F Fence Assembly & Table G0513X2B & G0513X2BF Fence Assembly & Table G0513X2BF & G0513X2F Foot Brake WARRANTY & RETURNS

5 INTRODUCTION Manual Accuracy Contact Info We are proud to provide a high-quality owner s manual with your new machine! We made every effort to be exact with the instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual. If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our website at Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine. We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. Grizzly Technical Support 1815 W. Battlefield Springfield, MO Phone: (570) techsupport@grizzly.com We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA manuals@grizzly.com G0513 Series Combination Manual Manufacture Date Serial Number The G0513 Series Bandsaws share many similarities. Thus, this combination manual includes information for all seven models of the G0513 Series Bandsaws. Unless otherwise specified, information applies to all models. Headers are used to identify information that only applies to specific models. G0513 Series Bandsaws -3-

6 Basic Controls Refer to Figures 1 4 and the following descriptions to become familiar with the basic controls and components of your bandsaw. Knowledge of these controls and terminology will help you better understand this manual. Control Panel The 2-button power switch on Models G0513, G0513P, and G0513X2 is located on the column for easy access (see Figure 1). The power button can be disabled with a padlock to prevent unauthorized startup of the bandsaw (refer to Page 42 for additional details). Front Controls A. Blade Tension Scale: Allows for easy monitoring of blade tension in arbitrary numbers 1 8. B. Blade Tension Handwheel: Tensions blade in gradual increments. C. Blade Tracking Window: Allows you to monitor blade tracking on the wheel without opening the wheel cover. D. Fence and Miter Gauge: Supports workpiece for controlled straight or angled cuts. A C B D Figure 1. 2-Button power switch. The Models G0513X2B, G0513X2BF, and G0513X2F feature a power switch that can be disabled with a key to prevent unauthorized starting of the machine (see Figure 2). To disable the switch, turn the key to "0" and remove it. To enable the switch, insert the key and turn it to "1." E Power Switch Key On Button Off Button Figure 2. Control panel with a switch disabling lock. Figure 3. Front controls (G0513X2BF shown). E. Foot Brake (Models G0513X2BF & G0513X2F): Quickly stops bandsaw blade and motor. Motor Brake The Models G0513X2B and G0513X2BF have a motor brake that activates and quickly stops the blade when the OFF button is used, or the foot pedal is pressed on the Model G0513X2BF. -4- G0513 Series Bandsaws

7 Rear Controls F. Wheel Cover Lock Knobs: Secure the wheel covers. G. Quick-Release Blade Tension Lever: Adjusts blade tension for quick blade changes. H. Blade Tracking Knob and Lock Lever: Moves and locks upper wheel tilt for blade tracking. F L G H I. Table Tilt Controls: Adjusts table tilt and locks the table in place. J. Magnetic Switch: Provides thermal overload protection for the motor. K. Lower Wheel Adjustment Hub: Used when adjusting coplanarity of the wheels. F K I J L. Guide Post Handwheel and Lock Knob: Quickly moves the upper guide post to the desired height; locks setting. Figure 4. Rear controls (G0513X2B shown). To reduce your risk of serious injury, read this entire manual BEFORE using machine. G0513 Series Bandsaws -5-

8 Customer Service #: (570) To Order Call: (800) Fax #: (800) Model Number MODEL G0513 SERIES 17" BANDSAWS G0513/G0513P/ G0513ANV G0513X2 G0513X2B G0513X2BF G0513X2F Product Dimensions Weight 266 lbs. 325 lbs. 352 lbs. 357 lbs. 335 lbs. Width (side-to-side) x Depth (front-to-back) x Height 32" x 32" x 73" Footprint (Length x Width) 27" x " Shipping Dimensions Type Wood Slat Crate Weight 342 lbs. 418 lbs. 446 lbs. 460 lbs. 434 lbs. Length x Width x Height 20" x 30" x 81" 31" x 21" x 81" 31" x 20" x 81" 31" x 21" x 81" Electrical Power Requirement 110V/220V, Single-Phase, 60 Hz 220V, Single-Phase, 60 Hz Full Load Current 20A at 110V, 10A at 220V 19A at 110V, 9.5A at 220V 8.7A 10A 110V/220V, Single-Phase, 60 Hz 20A at 110V, 10A at 220V Minimum Circuit Size 30A at 110V, 15A at 220V 15A 30A at 110V, 15A at 220V Prewired 220V Switch 2-Button Power Switch Magnetic w/thermal Overload Protection Switch Voltage 110V/220V 220V 110V/220V Cord Included Yes No Plug Included No Yes, NEMA 6-15 No Motor Type TEFC Capacitor Start Induction Horsepower 2 HP Voltage 110V/220V 220V 110V/220V Phase Single-Phase Amperage 20A at 110V, 19A at 110V, 20A at 110V, 10A 8.7A 10A 10A at 220V 9.5A at 220V at 220V Speed 1725 RPM Cycle 60 Hz Power Transfer Belt Drive Bearings Shielded and Permanently Lubricated Operation Blade Speeds 1700, 3500 FPM Table Tilt Left 10, Right 45 Left 5, Right G0513 Series Bandsaws

9 Model Number G0513/G0513P/ G0513ANV G0513X2 G0513X2B G0513X2BF G0513X2F -7- Cutting Capacities Maximum Cutting Height " 12 " Maximum Capacity Left of Blade " Blade Information Standard Blade Length " Blade Width Range 1 8" 1" Blade Guides Roller Disc, Ball Bearings Ball Bearings Guide Post Size 1.18" (30mm) Square Guide Post Type Square Tubing, 0.075" in Wall Thickness Table Dimensions Length x Width x Thickness 17" x 17" x 1 1 2" " x " x 1 1 2" Floor to Table Height " Fence Information Locks in Front Yes Locks in Rear No Adjustable for Blade Lead Yes Resaw Fence Included No Yes Construction Table Precision-Ground Cast Iron Fence Deluxe Extruded Aluminum Cast Iron Fence w/ Extruded Aluminum Resaw Fence Body Reinforced Steel Wheels Computer- Balanced Cast Computer-Balanced Cast Iron Aluminum Wheel Tire Polyurethane Wheel Covers Pre-Formed Steel Paint Powder Coated Other Related Information Foot Brake No Yes Motor Brake No Yes No Wheel Diameter " Wheel Width 1 1 4" Dust Ports 2 at 4" Mobile Base Model D2057A Other Specifications Country of Origin Taiwan Warranty 1 Year ISO Factory Yes Serial Number Location ID Label on Upper Wheel Cover Assembly Time 1 Hour G0513 Series Bandsaws

10 SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. NOTICE Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER S MANUAL. Read and understand this owner s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use especially around children. Make your workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses. -8- G0513 Series Bandsaws

11 WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death! AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine. FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE RECOMMENDED ACCESSORIES. Consult this owner s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury. UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts! MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) G0513 Series Bandsaws -9-

12 Additional Safety for Bandsaws Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below. HAND PLACEMENT. Placing hands or fingers in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving. SMALL/NARROW WORKPIECES. If hands slip during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, or some type of clamping fixture. BLADE SPEED. Cutting workpiece before blade is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade. FEED RATE. To avoid risk of workpiece slipping and causing operator injury, always feed stock evenly and smoothly. BLADE CONDITION. Dull blades require more effort to perform cut, increasing risk of accidents. Do not operate with dirty, dull, cracked or badly worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper blade tension and tracking while operating. CLEARING JAMS AND CUTOFFS. Always stop bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table. BLADE CONTROL. To avoid risk of injury due to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece. GUARDS/COVERS. Blade guards and covers protect operator from the moving bandsaw blade. The wheel covers protect operator from getting entangled with rotating wheels or other moving parts. ONLY operate this bandsaw with blade guard in proper position and wheel covers completely closed. BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure blade teeth face down toward table and blade is properly tensioned and tracked before operating. UPPER BLADE GUIDE SUPPORT. To reduce exposure of operator to blade and provide maximum blade support while cutting, keep upper blade guides adjusted to just clear workpiece. CUTTING TECHNIQUES. To avoid blade getting pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage. WORKPIECE SUPPORT. To maintain maximum control and reduce risk of blade contact/breakage, always ensure adequate support of long/ large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other workholding device. WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc G0513 Series Bandsaws

13 SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards. Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. G0513, G0513P, G0513ANV, & G0513X2F Full-Load Current Rating At 110V...20 Amps At 220V...10 Amps The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) Note: Circuit requirements in this manual apply to a dedicated circuit where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation. G0513X2 Full-Load Current Rating At 110V...19 Amps At 220V Amps G0513X2B Full-Load Current Rating At 220V A G0513X2BF Full-Load Current Rating At 220V... 10A G0513 Series Bandsaws -11-

14 Circuit Requirements These machines are prewired to operate on a 220V power supply circuit that has a verified ground and meet the 220V operation requirements listed below. Models G0513, G0513P, G0513ANV, G0513X2, and G0513X2F can be converted to operate on a 110V power supply (refer to Voltage Conversion instructions beginning on Page 14) that has a verified ground and meet the 220V operation requirements listed below. Model Number G0513, G0513P, G0513ANV, G0513X2, G0513X2F G0513X2B & G0513X2BF Circuit Requirements For 220V Operation: Nominal Voltage 220V/240V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 15 Amps Plug/Receptacle NEMA 6-15 Power Cord S -Type, 3-Wire, 14 AWG, 300 VAC Circuit Requirements For 110V Operation: Nominal Voltage 110V/120V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 30 Amps N/A Plug/Receptacle NEMA L5-30 Power Cord S -Type, 3-Wire, 12 AWG, 300 VAC Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. Grounding Requirements for 220V: The plug specified under Circuit Requirements for 220V Operation on this page has a grounding prong that must be attached to the equipment-grounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 5) that is properly installed and grounded in accordance with all local codes and ordinances. GROUNDED 6-15 RECEPTACLE Current Carrying Prongs 6-15 PLUG Grounding Prong Figure 5. Typical 6-15 plug and receptacle G0513 Series Bandsaws

15 Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Grounding Requirements for 110V: The plug specified under Circuit Requirements for 110V Operation on the previous page has a grounding prong that must be attached to the equipmentgrounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 6) that is properly installed and grounded in accordance with all local codes and ordinances. L5-30 GROUNDED LOCKING RECEPTACLE Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Hot Neutral L5-30 LOCKING PLUG Grounding Prong is Hooked Figure 6. Typical L5-30 plug and receptacle. G0513 Series Bandsaws -13-

16 Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements: Minimum Gauge Size at 220V...14 AWG Minimum Gauge Size at 110V...12 AWG Maximum Length (Shorter is Better)...50 ft. Voltage Conversion The voltage conversion MUST be performed by an electrician or a qualified service personnel. Models G0513, G0513P, G0513ANV, & G0513X2 To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the wiring diagram provided on Page 73. Model G0513X2F To perform the voltage conversion, replace the magnetic switch with the 110V version (Part No. P0513X2F244), install the correct power cord and plug, and rewire the motor to the new voltage, according to the wiring diagram provided on Page 76. If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor G0513 Series Bandsaws

17 SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Introduction The bandsaw is an efficient and flexible woodworking machine. However, the bandsaw functions are inter-dependent and each one must be properly set up and adjusted so that the entire machine operates correctly. For instance, in this SETUP section, you will do an initial blade tensioning before adjusting the blade tracking. This will also allow you to properly adjust the table angle, positive stop, blade guides, and support bearing. To prepare the machine for safe cutting and good results, take extra care when performing these inter-dependent tasks and complete them in the correct order. Needed for Setup The following items are needed, but not included, for the setup/assembly of this machine. Description Qty Additional People... 1 Safety Glasses...1 per Person Cleaner/Degreaser... As Needed Disposable Shop Rags... As Needed Forklift/Strap or Chain w/lifting Hook (Each component rated for at least 1000 lbs)...1 Each 1x4 & 2x4 Shims (Optional)...1 Each Feeler Gauges 0.004", 0.016"...1 Each Straightedge... 1 Fine Ruler... 1 Machinist's Square... 1 Phillips Screwdriver # Hex Wrench 6mm... 1 Dust Collection System... 1 Dust Hose 4"... 2 Hose Clamps 4"... 2 Unpacking This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later. G0513 Series Bandsaws -15-

18 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Cap Screw 5mm 5mm -16- G0513 Series Bandsaws

19 Inventory C The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. B If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. G0513, G0513P, & G0513ANV Shipping Inventory (Figures 7 8) Qty A. Bandsaw (not shown)... 1 B. Table... 1 C. Miter Gauge... 1 D. Rear Rail... 1 E. Front Rail... 1 F. Fence Assembly... 1 G. Guide Post Handwheel... 1 Hardware & Tools (Not Shown) Qty Eye Bolt M (May Be Installed)... 1 Flat Washers 8mm (Table)... 4 Lock Washers 8mm (Table)... 4 Hex Bolts M x 16 (Table)... 4 Hex Bolt M x 90 (Positive Stop)... 1 Hex Nuts M (Positive Stop, Fence)... 2 Cap Screws M6-1 x 16 (Fence)... 2 Hex Bolts M6-1 x 20 (Fence)... 2 Lock Washers 6mm (Fence)... 2 Flat Washers 6mm (Fence)... 2 Hex Nut M6-1 (Fence)... 1 Table Pin... 1 Table Insert... 1 Fence Handle M x 22 (Fence)... 1 Rail Pad M6-1 x 18 (Fence)... 1 Hex Wrench 5mm, 8mm...1 Each Open-End Wrench 10 x 13mm... 1 Figure 7. Table and miter gauge. D E G Figure 8. Other bandsaw components. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. F SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. G0513 Series Bandsaws -17-

20 G0513X2 Shipping Inventory (Figures 9 10) Qty A. Bandsaw (not shown)... 1 B. Table... 1 C. Miter Gauge... 1 D. Rear Rail... 1 E. Resaw Fence... 1 F. Front Rail... 1 G. Fence Assembly... 1 H. Guide Post Handwheel... 1 B C Hardware & Tools (Not Shown) Qty Eye Bolt M (May Be Installed)... 1 Flat Washers 8mm (Table, Fence, Rail)... 5 Lock Washers 8mm (Table, Rail)... 4 Hex Bolts M x 25 (Table)... 4 Hex Bolt M x 90 (Positive Stop)... 1 Hex Nuts M (Positive Stop, Fence)... 2 Cap Screws M6-1 x 16 (Rear Rail)... 2 Hex Bolt M6-1 x 20 (Front Rail)... 2 Cap Screw M x 20 (Rail)... 1 Lock Washers 6mm (Rail)... 2 Flat Washers 6mm (Rail)... 2 Hex Nut M6-1 (Fence)... 1 Table Pin... 1 Table Inserts... 2 Fence Handle M x 44 (Fence)... 1 Rail Pad M6-1 x 18 (Fence)... 1 Moving Plate (Fence)... 1 Hex Wrench 5mm, 8mm...1 Each Open-End Wrench 10 x 13mm... 1 Figure 9. Table and miter gauge. E D F G H Figure 10. Other bandsaw components G0513 Series Bandsaws

21 G0513X2F Shipping Inventory (Figures 11 12) Qty A. Bandsaw (not shown)... 1 B. Table... 1 C. Miter Gauge... 1 D. Rear Rail... 1 E. Resaw Fence... 1 F. Front Rail... 1 G. Fence Assembly... 1 H. Guide Post Handwheel... 1 I. Foot Brake Pedal... 1 B C Hardware & Tools (Not Shown) Qty Eye Bolt M (May Be Installed)... 1 Flat Washers 8mm (Table, Fence, Rail)... 5 Lock Washers 8mm (Table, Rail)... 4 Hex Bolts M x 25 (Table)... 4 Hex Bolt M x 90 (Positive Stop)... 1 Hex Nuts M (Positive Stop, Fence)... 2 Cap Screws M6-1 x 16 (Rear Rail)... 2 Hex Bolt M6-1 x 20 (Front Rail)... 2 Cap Screw M x 20 (Rail)... 1 Lock Washers 6mm (Rail)... 2 Flat Washers 6mm (Rail)... 2 Hex Nut M6-1 (Fence)... 1 Cap Screws M6-1 x 16 (Foot Brake Pad)... 2 Lock Washers 6mm (Foot Brake Pad)... 2 Table Pin... 1 Table Inserts... 2 Fence Handle M x 44 (Fence)... 1 Rail Pad M6-1 x 18 (Fence)... 1 Moving Plate (Fence)... 1 Hex Wrench 5mm, 8mm...1 Each Open-End Wrench 10 x 13mm... 1 Figure 11. Table and miter gauge. E D F G H I Figure 12. Other bandsaw components. G0513 Series Bandsaws -19-

22 G0513X2B, G0513X2BF Shipping Inventory (Figures 13 12) Qty A. Bandsaw (not shown)... 1 B. Table... 1 C. Miter Gauge... 1 D. Resaw Fence... 1 E. Front Rail... 1 F. Fence Assembly... 1 G. Guide Post Handwheel... 1 H. Foot Brake Pedal... 1 B C Hardware & Tools (Not Shown) Qty Eye Bolt M (May Be Installed)... 1 Flat Washers 8mm (Table, Fence, Rail)... 8 Lock Washers 8mm (Table, Rail)... 5 Hex Bolts M x 25 (Table)... 4 Hex Bolt M x 90 (Positive Stop)... 1 Hex Nuts M (Positive Stop, Fence)... 2 Cap Screws M6-1 x 20 (Rail)... 3 Cap Screw M x 20 (Rail)... 1 Lock Washers 6mm (Rail)... 3 Flat Washers 6mm (Rail)... 3 Hex Nut M6-1 (Fence)... 1 Cap Screws M6-1 x 16 (Foot Brake Pad)... 2 Lock Washers 6mm (Foot Brake Pad)... 2 Table Pin... 1 Table Inserts... 2 Fence Handle M x 44 (Fence)... 1 Moving Plate (Fence)... 1 Rail Plates... 3 Hex Wrench 5mm, 8mm...1 Each Open End Wrench 10 x 13mm... 1 Figure 13. Table and miter gauge. D E F G H Figure 14. Other bandsaw components G0513 Series Bandsaws

23 Cleanup Site Considerations The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. Before cleaning, gather the following: Disposable rags Cleaner/degreaser (WD 40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional) Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 15 for the minimum working clearances. 32" Basic steps for removing rust preventative: 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5 10 minutes. 3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. 4. Repeat Steps 2 3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. 32" Figure 15. Minimum working clearances. Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. G0513 Series Bandsaws -21-

24 Moving & Placing Bandsaw Using Wood Blocks 1. Move the crate to the prepared location, then remove the crate from the shipping pallet. 2. Unbolt the bandsaw from the pallet. Special care should be taken when moving this bandsaw. Only use one of the following methods to lift or move this bandsaw. Using Eye Bolt This bandsaw is a heavy machine. Serious personal injury may occur if safe moving methods are not used. Get assistance and use power equipment to move the shipping crate and remove the machine from the shipping pallet. 1. Move the crate to the prepared location, then remove the crate from the shipping pallet. 2. Unbolt the bandsaw from the pallet. 3. Install the eye bolt shown (see Figure 16), make sure it is threaded all the way in, then place the lifting hook through the eye bolt and lift the bandsaw slowly with a forklift. 3. Carefully place the forklift forks under the head and insert a 1x4 block between the head and the left fork and a 2x4 block between the head and right fork so the bandsaw is level, as shown in Figure 17. 2x4 1x4 Figure 17. Example photo of lifting bandsaw with forklift using wood shims. 4. Lift the bandsaw off of the pallet, remove the pallet, then slowly set the bandsaw into position. Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then reinstall it after placing. Eye Bolt Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. Figure 16. Lifting the bandsaw. 4. Remove the pallet and slowly set the bandsaw into position G0513 Series Bandsaws

25 Mounting Assembly We recommend mounting your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. You may also mount your machine to a mobile base that has wheel locking or wheel retracting capabilities that keeps the mobile base from rolling when not in use. Bolting to Concrete Floors Lag shield anchors with lag bolts (see Figure 18) and anchor studs (see Figure 19) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. Installing Guide Post Handwheel, Positive Stop Bolt, & Table 1. Secure the guide post handwheel onto the handwheel shaft flat with the included set screw (see Figure 20). Guide Post Handwheel Figure 20. Guide post handwheel installed. 2. Thread the M hex nut halfway onto the M x 90 hex bolt (this is the positive stop bolt). Figure 18. Typical lag shield anchor and bolt. 3. Thread the positive stop bolt into the threaded hole on bandsaw body (see Figure 21). Positive Stop Figure 19. Typical anchor stud. Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine. Figure 21. Positive stop bolt installed. G0513 Series Bandsaws -23-

26 4. Loosen blade tension by rotating the quickrelease tension lever clockwise, as shown in Figure 22. The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier. Loosen Tighten 8. Models G0513, G0513P and G0513ANV: Secure the table to the trunnions, as shown in Figure 23 with the (4) M x 16 hex bolts, 8mm lock washers, and 8mm flat washers. Trunnions Figure 22. Quick-release tension lever. 5. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guides beginning on Page 36 for more details. x 4 All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades. 6. Remove the saw blade (refer to Blade Changes on Page 51 for detailed instructions). Figure 23. Mounting the table. Models G0513X2, G0513X2B, G0513X2BF, and G0513X2F: Secure the table to the trunnions with the (4) M x 25 hex bolts, 8mm lock washers, and 8mm flat washers. 9. Replace the saw blade. 7. With the help of another person, lift the table onto the trunnions G0513 Series Bandsaws

27 Installing Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F) 1. Attach the rear rail to the table with the (2) M6-1 x 16 cap screws, as shown in Figure Attach the front rail with the (2) M6-1 x 20 hex bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure Thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the rear of the fence (see Figure 26). Rail Pad Rear Rail x 2 Hex Nut Figure 26. Installed rail pad. x 2 5. Pull the fence handle up and place the fence assembly on the front rail (see Figure 27 for an example photo). Front Rail Figure 24. Rail installation. 3. Install an M hex nut on the fence handle, then thread the handle into the fence assembly, as shown in Figure 25. Tighten the hex nut against the fence pivot block to secure the handle. Figure 27. Example photo of correctly installed fence. Hex Nut Pivot Block 6. Push the fence handle down to lock the fence assembly in place. 7. Adjust the rear rail pad until there is an even gap between the bottom of the fence and the table, then tighten the rail pad hex nut against the fence. Figure 25. Handle installed on fence assembly. G0513 Series Bandsaws -25-

28 Installing Fence (G0513X2B & G0513X2BF) 1. Attach the rail plates to the front rail with the (3) M6-1 x 20 cap screws, 6mm lock washers, and 6mm flat washers (see Figure 28). 5. Install the fence on the left-hand side of the blade. 6. Place the fence flush against the bandsaw blade (see Figure 30). Front Rail Rail Plate Flat Washer 6mm Lock Washer 6mm Cap Screw M6-1 x 20 Cap Screw M x 20 Lock Washer 8mm Flat Washer 8mm Knob Figure 28. Installing front rail onto table. 2. Attach the outer two rail plates with the round and elongated mounting holes to the outer part of the table bottom with (2) M x 20 knobs and 8mm flat washers. 3. Attach the remaining rail plate with the round mounting holes using (1) M x 20 cap screw, 8mm lock washer, and 8mm flat washer (see Figure 28). Figure 30. Fence flush with blade. 7. Loosen the pointer adjustment nut (see Figure 31) and set the pointer in line with "0" on the measurement scale on the rail. Pointer Nut Pointer 4. Thread the fence handle into the fence, then tighten the hex nut against the fence pivot block (see Figure 29). Fence Handle Figure 31. Calibrating fence pointer (adjustment nut out of view). 8. Re-tighten the pointer adjustment nut. Hex Nut Figure 29. Fence handle components G0513 Series Bandsaws

29 Installing Foot Brake Pedal (G0513X2BF & G0513X2F) Secure the foot brake pedal to the brake lever using the (2) M6-1 x 16 cap screws and 6mm lock washers, as shown in Figure 32. Figure 32. Foot brake installed. Brake Pedal Installing Resaw Fence (G0513X2, G0513X2B, G0513X2BF, & G0513X2F) To Install the resaw fence: 1. Place the 8mm flat washer on the lock handle (see Figure 33), slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads. Resaw Fence Lock Handle Moving Plate Figure 33. Attaching resaw fence. 2. Slide the resaw fence over the moving plate, as shown in Figure 33, so the moving plate fits inside the channel of the resaw fence, then tighten the lock handle. G0513 Series Bandsaws -27-

30 Initial Blade Tracking Serious personal injury can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments. Blade tracking is primarily affected by the tilt of the upper wheel, known as center tracking. However, the alignment of both wheels plays an important part as well (see the Aligning Wheels instructions on Page 69 for more details). The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new. The wheels may have sharp edges and the blade teeth may extend beyond the edge, creating a laceration hazard. Be careful when turning the wheels by hand. 5. Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to Figure 35 for an illustration of this concept. If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown, then the bandsaw is already tracking properly and no further adjustments are needed at this time. If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, then continue with the following steps. To center track the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the upper and lower blade guides are adjusted away from the blade. 3. Open the upper wheel cover. Blade Centered on Wheel Wheel Blade Centered on Peak of Crown 4. Engage the quick tension lever, then turn the blade tension handwheel until the tension scale (see Figure 34) is between 4 and 6. Blade Tension Scale Figure 35. Center tracking profiles. IMPORTANT Changes made to the blade tension may change how the blade tracks. Blade Tension Handwheel Figure 34. Blade tensioning controls G0513 Series Bandsaws

31 6. Loosen the lock lever on the back of the bandsaw (see Figure 36) so that the blade tracking knob can rotate. Adjusting Positive Stop Blade Tracking Knob The positive stop allows the table to be quickly and accurately returned to the horizontal (0 ) position after being adjusted to a different angle. To position the positive stop: 1. DISCONNECT BANDSAW FROM POWER! Lock Lever Figure 36. Blade tracking controls. 7. Spin the upper wheel with one hand and rotate the tracking control knob in small amounts with the other hand until the blade consistently rides in the center of the bandsaw wheel tire. 2. Adjust the blade tension until the mark on the blade tension scale is between 4 and Loosen the hex nut that locks the positive stop bolt in place. 4. Raise the guide post and place a machinist s square on the table next to the side of the blade, as illustrated in Figure 37. Adjust the table square with the blade, then secure it with the table tilt lock lever. 8. Tighten the tracking control lock knob and close the upper wheel cover. Note: For the best performance from your saw, regularly maintain proper tracking of the blade. Fine tune tracking must be done with the bandsaw turned ON. This will be explained later in the Operations section. Figure 37. Squaring table to blade. 5. Adjust the positive stop bolt against the bottom of the table and secure it by tightening the hex nut against the trunnion bracket. 6. Check the adjustment for accuracy once you have tightened the hex nut. 7. Loosen the screw on the pointer, but do not remove it. 8. Align the tip of the pointer with the 0 mark on the table tilt scale, then re-tighten the screw to secure the setting. G0513 Series Bandsaws -29-

32 Dust Collection DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and longterm respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. To connect a dust collection hose: 1. Fit a 4" dust hose over each dust port and secure them in place with a hose clamp (see Figure 38). 2. Tug the hoses to make sure they do not come off. Note: A tight fit is necessary for proper performance. Power Cord Connection (G0513X2BF & G0513X2F) Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. The power cord connection MUST be performed by an electrician or qualified service personnel. Items Needed Qty Cord S -Type, 3-Wire, 14 AWG, 300 VAC, at least 6 ft. long... 1 Phillips Screwdriver # Wire Nuts for (2) 14 AWG Wires... 3 Electrical Tape... As Needed To connect the power cord to the machine: 1. Attach the required plug to the cord per the plug manufacturer's instructions (refer to Power Supply beginning on Page 11 for specifications and the NEMA plug wiring on Pages 75 76). 2. Remove the power supply junction box cover from the right rear of the bandsaw (see Figure 39). It is secured by two screws. Power Supply Junction Box Strain Relief Figure 38. Dust hose attached to bottom dust port. Figure 39. Power supply junction box on rear of bandsaw G0513 Series Bandsaws

33 3. Loosen the right strain relief on the junction box, then feed the cord into the box with enough slack in the wires to make the connections. 4. Re-tighten the strain relief around the cord. Tug on it to make sure the wires inside the box will not move. 5. Connect the incoming ground wire to the ground post, as shown in Figure 40. Ground Power Supply Junction Box Ground Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 61. E R S If you still cannot remedy a problem, contact our Tech Support at (570) for assistance. To test run the machine: To Bandsaw Strain Relief From Power Supply 1. Make sure that you have successfully completed the Initial Blade Tracking procedure on Page 28 before continuing. Figure 40. Incoming power cord connections. 6. Secure the two incoming hot wires to the black and white wires from the bandsaw with wire nuts, then wrap the nuts and wires with electrical tape to make sure they will not come loose. 7. Re-attach the junction box cover. 2. Make sure you have read the safety instructions at the beginning of the manual and that the machine is setup properly. 3. Make sure all tools and objects used during setup are cleared away from the machine. 4. Connect the machine to the power source. 5. Test the operation of the machine to verify that it starts and operates correctly. G0513, G0513P, G0513ANV, & G0513X2 Only a. Verify that the machine is operating correctly by pressing the power button. When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. G0513 Series Bandsaws -31-

34 G0513X2B, G0513X2F, & G0513X2BF Only a. Insert the key into the power switch (see Figure 41), then turn it to the "1". e. Push the OFF button in, then twist it clockwise so it pops out. When the OFF button pops out, the switch is reset and ready for operation (see Figure 42). Power Switch ON Button OFF Button OFF Button Figure 42. Resetting the OFF button. f. Turn the key in the power switch to "0". Figure 41. G0513X2B and G0513X2BF control panel. b. Verify that the machine is operating correctly by pressing the ON button. When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. c. Press the OFF button to stop the bandsaw. d. WITHOUT resetting the OFF button, press the ON button. The machine should not start. If the machine does start (with the OFF button pushed in), immediately disconnect the machine from power. The OFF button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. g. Try to turn the machine ON. The bandsaw should not start. If the bandsaw starts, immediately disconnect the machine from power. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. 6. Test the operation of the foot brake: G0513X2BF & G0513X2F Only a. Start the bandsaw, then press the foot brake. The motor should shut off and the blade should come to a rapid stop. If the motor does not stop or the blade does not come to a rapid stop, immediately disconnect the machine from power. The foot brake feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. Congratulations! The test run is complete and you are ready to proceed with the following adjustments before putting the bandsaw into full operation G0513 Series Bandsaws

35 Tensioning Blade 4. Engage the blade tension quick-release lever to apply tension to the blade (see Figure 43). A properly tensioned blade is essential for making accurate cuts, maximizing the life of the blade, and making other bandsaw adjustments. However, it will not compensate for cutting problems caused by too rapid of a feed rate, hardness variations between workpieces, and improper blade selection. Blade Tension Quick-release Lever Improper blade tension is unsafe, produces inaccurate and inconsistent results, and introduces unnecessary wear on bandsaw components. Over-tensioning the blade increases the chance of the blade breaking or wheel misalignment. Under-tensioned blades wander excessively while cutting and will not track properly during operation. Figure 43. Blade tension quick-release lever (G0513X2 shown). 5. Connect the bandsaw to power, and turn the bandsaw ON. 6. Using the blade tension handwheel (Figure 44), slowly decrease blade tension until the blade starts to flutter. Tensioning the blade according to the blade tension scale before the Test Run section gave an approximate tension for completing the bandsaw setup. The following procedures tension the blade for operation. Blade tensioning method is a matter of preference. The flutter method and the deflection method are described below. Either method safely tensions the blade. Experience and personal preference will help you decide which method your prefer. Optimal cutting results for any workpiece results from a combination of correct blade selection, proper blade tension, and a light and even feed rate. Flutter Method 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the blade is properly center tracking as instructed in the Initial Blade Tracking on Page Raise the guide post all the way, and move the upper and lower blade guides away from the blade. G0513 Series Bandsaws Blade Tension Handwheel Figure 44. Blade tension handwheel. 7. Slowly increase the tension until the blade stops fluttering, then turn the blade tension adjustment knob an additional 1 8 to 1 4 of a turn. 8. Turn the bandsaw OFF and disconnect it from power. 9. Note what the tension gauge reads. Use that as a guide for tensioning that specific blade in the future. 10. Re-adjust blade guides as described in Adjusting Blade Guides beginning on Page 36 for your model bandsaw. -33-

36 Deflection Method The deflection method is more subjective than the flutter method. Each blade deflects differently and every user must determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with the deflection method. To tension the bandsaw blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the blade is properly tracking as instructed in the Initial Blade Tracking section on Page Raise the guide post all the way, and move the upper and lower blade guides away from the blade. 4. Engage the blade tension quick-release lever to apply tension to the blade. 5. Using moderate pressure, push the center of the blade sideways. If the blade deflects approximately 1 4", it is properly tensioned. Proceed to Step 6. If the blade deflects less than 1 4" it is over-tensioned. Turn the blade tensioning handwheel counterclockwise two full turns and repeat this step. If the blade deflects more than 1 4", the blade is under-tensioned. Apply tension to the blade a small amount and repeat this step until the blade is properly tensioned. 6. Re-adjust the blade guides as described in Adjusting Blade Guides beginning on Page 36 for your model bandsaw. Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and blade guides must be properly adjusted before performing cutting operations G0513 Series Bandsaws

37 Adjusting Blade Support Bearings Support bearings stop excessive backward deflection of the blade from the advancing workpiece. The proper adjustment of the support bearings is an important part of making accurate cuts and prevents damage to the blade teeth from contact with the blade guides. It is important that the distance of the support bearing behind the blade is the same as the distance of the blade guides behind the teeth gullets, which is typically about 0.016" (see Figure 45) " Gap Tools Needed Qty Hex Wrench 5mm... 1 Feeler Gauge 0.016"...1 Each Crisp Dollar Bill (Optional)... 1 Tip: You can use a crisp dollar bill in place of the feeler gauge for the following procedures. The thickness of the bill when folded in half twice is approximately 0.016". Refer to Figures and the following descriptions to become familiar with the controls to adjust the support bearings. Then, adjust the surface of the support bearings approximately 0.016" behind the blade. Note: The support bearing controls are similar for all models. A B 0.016" Gap Support Bearing Blade Guide Figure 45. Distance settings of upper support bearings and blade guides. Figure 46. Upper support bearing controls. C Before adjusting the blade support bearings, make sure the blade is tracking properly (Page 28) and that it is correctly tensioned (Page 33). D A C Figure 47. Lower support bearing controls. G0513 Series Bandsaws -35-

38 A. Support Bearing. Stops excessive backward blade deflection from the pressure of the advancing workpiece. Note: The flat surface of the upper support bearing faces the blade. The round edge of the lower support bearing faces the blade. B. Upper Support Bearing Shaft. Mounts the support bearing behind the blade. When the support bearing shaft cap screw is loose, move this shaft by hand to adjust the upper support bearing approximately 0.016" behind the blade, then re-tighten the shaft cap screw to secure the setting. C. Support Bearing Shaft Cap Screw. When loose, allows distance adjustment of the support bearing behind the blade. D. Lower Support Bearing Adjustment Knob. When the support bearing shaft cap screw is loose, moves the support bearing toward or away from the blade. Use this knob to adjust the lower support bearing approximately 0.016" behind the blade, then re-tighten the shaft cap screw to secure the setting. Adjusting Blade Guides The blade guides provide side-to-side support to keep the blade straight while cutting. These guides are adjustable in two ways forward-andback and side-to-side. To keep the blade straight while cutting, the blade guides must be as close to the sides of the blade without exerting any clamping pressure. This distance is typically about 0.004". To prevent damage to the blade teeth as the blade deflects back while cutting, the guides must be behind the teeth gullets the same amount as the support bearing is behind the blade, which is typically about 0.016" (see Figure 45 on the previous page for an illustration of this relationship). Note: Models G0513, G0513P, and G0513ANV use carbide discs as guides, while the remaining models use ball bearings. Before adjusting the blade guides, make sure the blade is tracking properly (Page 28) and that it is correctly tensioned (Page 33). Important: Although the function and the distance adjustment of the blade guides is the same for all the G0513 Series Models, the guide controls are not all the same. Use the set of instructions on the following pages that is correct for your model of bandsaw G0513 Series Bandsaws

39 Adjusting Blade Guides (G0513, G0513P, & G0513ANV) Tools Needed Qty Hex Wrench 5mm... 1 Feeler Gauge 0.004"...1 Each Crisp Dollar Bill (Optional)... 1 Fine Ruler... 1 Tip: You can use a crisp dollar bill in place of the feeler gauge. The thickness of the bill is approximately 0.004". To adjust the upper blade guides: 1. DISCONNECT BANDSAW FROM POWER! 3. By hand, adjust the distance of the guides approximately 0.004" from the sides of the blades (see Figure 49), then re-tighten the thumb screws to secure the setting " Gap Blade Blade Guides 2. Loosen the thumb screws shown in Figure 48. Blade Guides Figure 49. Correct gap between guide guides and blade. 4. Loosen the guide block cap screw shown in Figure 50. Thumb Screws Figure 48. Upper blade guides side-to-side controls. Guide Block Guide Block Cap Screw Figure 50. Back of upper blade guides. G0513 Series Bandsaws -37-

40 5. By hand, slide the guide block to position the blade guides approximately 0.016" behind the teeth gullets (see Figure 51), then retighten the guide block cap screw to secure the setting " Gap Tooth Gullet Blade Guide Figure 51. Correct guide alignment behind the teeth gullets. Adjusting Blade Guide Bearings (G0513X2, G0513X2B, G0513X2BF, & G0513X2F) Tools Needed Qty Hex Wrench 5mm... 1 Feeler Gauge 0.004", 0.016"...1 Each Crisp Dollar Bill (Optional)... 1 Tip: You can use a crisp dollar bill in place of the feeler gauge. The thickness of the bill is approximately 0.004", and when folded in half twice is approximately 0.016". Note: The upper and lower guide bearings are adjusted in the same manner. To adjust the upper and lower blade guide bearings: 1. DISCONNECT BANDSAW FROM POWER! 2. Familiarize yourself with the blade guide controls shown in Figure 53. Make sure that the blade teeth will not contact the guides when the blade is against the rear support bearing during the cut or the blade teeth will be damaged. Blade Guide Bearings Lateral Rod Cap Screw The lower blade guides are adjusted in the same manner as the upper blade guides. However, some controls are different. Refer to Figure 52 to become familiar with these controls. Knurled Knob Bearing Rotation Cap Screw Thumb Screw Figure 53. Blade guide controls. Guide Block Guide Block Cap Screw Make sure that the blade teeth will not contact the guide bearings when the blade is against the rear support bearing during the cut or the blade teeth will be damaged. Figure 52. Lower blade guide controls G0513 Series Bandsaws

41 3. Loosen the lateral rod cap screw and slide the guide block to position the blade guides approximately 0.016" behind the blade gullets, as illustrated in Figure 54. Note: The 0.016" spacing is ideal, although with larger blades it may not be possible. In such cases, adjust the guide bearings as far forward as possible to the blade gullets, and still maintain the proper support bearing spacing adjustment. Blade Gullet Aligning Table To ensure cutting accuracy when the table is first installed, the table should be aligned so that the miter slot is parallel to the bandsaw blade. This procedure works best with a wide ( 3 4") blade installed. Tools Needed Qty Straightedge... 1 Fine Ruler... 1 Square... 1 Wrench or Socket 13mm... 1 To align the table so the miter slot is parallel to the bandsaw blade: Guide Bearings 0.016" Gap Figure 54. Lateral adjustment of blade guides. 4. Tighten the lateral rod cap screw to secure the setting. 5. Loosen both bearing rotation cap screws. 6. Rotate the knurled knob to position the bearings approximately 0.004" away from the blade. 7. Re-tighten the cap screws to lock the blade guide bearings in position. 1. Make sure that the blade is tracking properly and that it is correctly tensioned. 2. DISCONNECT BANDSAW FROM POWER! 3. Loosen the trunnion bolts that secure the table. 4. Place an accurate straightedge along the blade. The straightedge should lightly touch both the front and back of the blade. Note: Make sure the straightedge does not go across a tooth. 5. Use a fine ruler to gauge the distance between the straightedge and the miter slot. The distance you measure should be the same at the front and the back of the table (see Figure 55). Figure 55. Measuring for miter slot to be parallel with blade. G0513 Series Bandsaws -39-

42 If the distance is not the same at the front and back of the table, adjust the table until it is. 6. Place a square on the table and against the back of the blade, as shown in Figure 56. The table should be perpendicular to the back of the blade. 4. Loosen the four cap screws located on the top face of the fence (see Figures 57 58). G0513, G0513P, & G0513ANV Fence Cap Screws If the table is not perpendicular to the back of the blade, shim the table in the desired direction by placing washers between the table and the two trunnions. 7. Re-tighten the trunnion bolts to secure the settings. Figure 57. G0513, G0513P, & G0513ANV fence caps screws. Blade Square Table G0513X2F Fence Cap Screws Figure 56. Squaring back of blade and table. Aligning Fence To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the miter slot. Tool Needed Qty Hex Wrench 5mm... 1 Aligning Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F) 1. DISCONNECT BANDSAW FROM POWER! Figure 58. Four fence cap screws. 5. Adjust the fence face parallel with the edge of the miter slot. 6. Tighten the four cap screws, being careful not to move the fence. 2. Make sure the table is aligned with the blade (see Aligning Table on the previous page for detailed instructions). 3. Install the fence next to the miter slot G0513 Series Bandsaws

43 Aligning Fence (G0513X2B & G0513X2BF) 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the table is aligned with the blade (see Aligning Table on Page 39 for detailed instructions). 3. Install the fence and lock it in place next to the miter slot. 4. Loosen the end knobs and the center cap screw that secure the front rail to the table (see Figure 59). Calibrating Miter Gauge The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot. Tool Needed Qty Phillips Screwdriver # To calibrate the miter gauge: 1. DISCONNECT BANDSAW FROM POWER! 2. Use a square with one edge against the face of the miter gauge and the other against the blade side, as shown in Figure 61. Loosen These Figure 59. Loosen these knobs and cap screw. 5. Adjust the fence face parallel with the edge of the miter slot, as shown in Figure 60. Figure 61. Squaring miter gauge to blade. 3. Loosen the lock knob on the miter gauge and adjust the face flush with the edge of the square. 4. Tighten the lock knob, and verify the setting. Note: Sometimes the tightening procedure can affect the adjustment. Figure 60. Example of fence parallel with miter slot. 6. Tighten the knobs and cap screw that secure the rail to the table, being careful not to move the fence. 5. Loosen the screw that secures the angle pointer, and adjust the pointer to the 0 mark on the scale. 6. Re-tighten the screw to secure the setting. G0513 Series Bandsaws -41-

44 SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine. Disabling & Locking Switch (G0513, G0513P, G0513ANV, G0513X2) Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. The switch can be disabled and locked by inserting a padlock through the power button, as shown in Figure 62. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building. IMPORTANT: Locking the switch with a padlock only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing. Padlock Shaft Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a wellhidden or secure location. Figure 62. Switch disabled by a padlock. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled G0513 Series Bandsaws

45 Disabling & Locking Switch (G0513X2B, G0513X2BF, G0513X2F) The power switch can be disabled and locked by removing the key, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an accessrestricted building. IMPORTANT: Locking the power switch with a key only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing. General Overview The bandsaw is one of the most versatile wood cutting tools in the shop. It is capable of performing many different cutting functions including: Straight Cuts Miters Angles Compound Angles Resawing Ripping Crosscutting Irregular Cuts Simple and Complex Curves Duplicate Parts Circles Beveled Curves POWER 0 I A properly adjusted and tuned bandsaw can be safer to operate than most other saws and performs many functions with ease and accuracy. Basic Cutting Tips Here are some basic tips to follow when operating the bandsaw: Children or untrained people can be killed or seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, remove the key from the switch before leaving machine unattended! Place key in a well-hidden or secure location. Replace, sharpen, and clean blades as necessary and make adjustments periodically to keep the saw always running in top condition. Use a light and even feed rate while cutting. Light contact with the blade will permit easier line following and prevent undue friction. Avoid trying to turn tight corners because this will twist the blade. Remember, you must saw around corners. Misuse of the saw or using incorrect techniques is unsafe and results in frustration and poor cuts. Remember the blade does the cutting with the operator s guidance. G0513 Series Bandsaws -43-

46 Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading "howto" books, trade magazines, or websites. To complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Adjusts the fence away from the blade the same width of the desired cut or out of the way for curve cutting and then locks it in place. 3. Adjusts the table tilt, if necessary, to the correct angle of the desired cut. 4. Adjusts the blade guide height to not more than 1" from the top of the workpiece. 5. Checks to make sure the workpiece can safely pass all the way through the blade without interference from other objects. 6. Puts on safety glasses. 7. Starts the dust collector and bandsaw. 8. Holds the workpiece firmly and flatly against both the table and fence, and then pushes the workpiece into the blade at a steady and controlled rate until the workpiece moves completely beyond the blade. The operator is very careful to keep fingers away from the blade and uses a push stick to feed narrow workpieces. 9. Stops the bandsaw. Workpiece Inspection Some wood workpieces are not safe to cut or may require modification before they are safe to cut. Before cutting wood, get in the habit of inspecting all workpieces for the following: Material Type: This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. Cutting drywall or cementitious backer board creates extremely fine dust, which may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc. Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, do NOT cut the workpiece. Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can cause blade damage. Choose workpieces that do not have large/ loose knots or plan ahead to avoid cutting through them. Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blade and yields poor results. Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and can move unpredictably when being cut. DO NOT cut excessively warped wood. Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side faces the table or fence. On the contrary, a workpiece supported on the bowed side will rock during a cut, leading to loss of control G0513 Series Bandsaws

47 Table Tilt Model Tilt Specifications G0513, G0513P, G0513ANV left, 45 right G0513X left, 45 right G0513X2B... 5 left, 45 right G0513X2BF... 5 left, 45 right G0513X2F... 5 left, 45 right Remove the positive stop bolt to tilt the table to the left (as viewed from the front). Refer to Figures to familiarize yourself with the table tilt controls for your model bandsaw. Models G0513, G0513P, & G0513ANV Angle Indicator Scale Located On Opposite Face Models G0513X2, G0513X2B, G0513X2BF, & G0513X2F Lock Lever Figure 64. Table tilt controls (G0513X2, G0513X2B, G0513X2BF, and G0513X2F, rear view). To tilt the table: Angle Indicator Scale Table Tilt Lever 1. DISCONNECT BANDSAW FROM POWER! Lock Lever Table Tilt Knob 2. Loosen the lock lever to enable table movement. 3. Use the table tilt knob/lever to adjust the angle of the table as displayed on the angle indicator scale. 4. Secure the table with the lock lever before continuing operation. Figure 63. Table tilt controls (G0513, G0513P, and G0513ANV rear view). G0513 Series Bandsaws -45-

48 Guide Post Fine Tune Tracking The guide post connects the upper blade guide assembly to the bandsaw. The guide post allows the blade guide assembly to move up or down so that it is as close to the workpiece as possible for safety and blade support. In order to cut accurately and safely, the bottom of the blade guide assembly must be no more than 1" above the workpiece at all times this positioning provides the greatest blade support and minimizes the amount of moving blade exposed to the operator. To adjust the blade guide assembly on the guide post: During setup, the blade was tracked without the machine connected to power. In this procedure, the bandsaw is turned ON to perform fine tuning of the tracking. Make small changes with the blade tracking knob as you monitor the effect on the blade tracking. To fine tune the tracking: 1. Close the wheel covers and turn the bandsaw ON. 2. Observe the blade tracking path through the clear window on the right edge of the bandsaw, as shown in Figure DISCONNECT BANDSAW FROM POWER! 2. Make sure that the blade tension, blade tracking, support bearings, and blade guides are adjusted correctly, as previously described in the SETUP section. 3. Loosen the guide post lock knob shown in Figure 65. Guide Post Handwheel Guide Post Lock Knob Blade Guard Blade Guide Assembly Guide Post Figure 66. Blade tracking window. 3. Using the tracking controls, adjust the blade so it tracks on the center of the wheel. 4. Tighten the tracking lock to secure the setting. Figure 65. Guide post controls. 4. Turn the guide post handwheel to adjust the upper blade guide assembly to within 1" from the top of the workpiece. 5. Lock the guide post in place with the lock knob G0513 Series Bandsaws

49 Blade Selection Selecting the right blade for the cutting task requires knowledge about blade characteristics and cutting priorities (i.e. speed, finish, etc.). Blade Terminology D E F B A C H G I Figure 67. Bandsaw blade components. A. Kerf: The amount of material removed by the blade during cutting. B. Tooth Set: The amount each tooth is bent left or right along the blade. C. Gauge: The thickness of the blade. D. Blade Width: The widest point of the blade measured from the tip of the tooth to the back edge of the blade. Blade Length Measured by the blade circumference, blade lengths are specific to each bandsaw. They are determined by the wheel diameter and distance between the wheels. Blade Width Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width determines the largest and smallest curve that can be cut, and contributes to the accuracy of cutting straight generally the wider the blade, the straighter it will cut. Blade Material Bandsaw blades must meet two requirements: flexibility and hardness. The flexibility of a blade allows it to travel on the wheel as a band, while hardness allows the teeth to cut and hold an edge. Modern materials technology has allowed bandsaw blades to meet these requirements in various ways. Carbon Steel: These blades are differentially heat treated to provide hard teeth that will hold an edge, and yet be flexible in the back. Carbide Tooth: Extremely hard carbide is either welded onto or impregnated into the carbon steel blades, providing superior edge-holding characteristics (see Figure 68). E. Tooth Rake: The angle of the tooth face from a line perpendicular to the length of the blade. F. Gullet Depth: The distance from the tooth tip to the bottom of the curved area (gullet). G. Tooth Pitch: The distance between tooth tips. H. Blade Back: The distance between the bottom of the gullet and the back edge of the blade. Carbon Steel Carbide Impregnated Steel Figure 68. Carbide-tooth blade composition. I. TPI: The number of teeth per inch measured from gullet to gullet. G0513 Series Bandsaws -47-

50 Bimetal Blade: A strip of high-speed tool steel is precision welded to a flexible carbon blade, then teeth are ground into the blade to provide good edge-holding qualities for blades taking a lot of abuse (see Figure 69). Carbon Steel Blade Alternate: An all-purpose arrangement where the teeth are bent evenly left and right of the blade. Raker: Three teeth in a recurring group one bent left, one bent right, and then one that is not bent. The raker set is ideal for most contour cuts. Tooth Type The most common tooth types for wood blades are shown and described below (see Figure 71). High-Speed Steel Weld Standard (or Raker) Figure 69. Bimetal blade composition. Tooth Set Two common tooth sets for wood bandsaw blades are alternate and raker. Each different type of tooth set removes material in a different manner, leaving cuts with different characteristics (see Figure 70). Hook (or Claw) Skip (or Skip Tooth) Figure 71. Typical tooth types. Alternate Raker Figure 70. Common woodcutting bandsaw blade tooth sets G0513 Series Bandsaws

51 Blade Selection Chart Use the blade selection chart below as a general guide when selecting a blade for your operation. Cutting Operation Resawing Blade Width Narrow ( 1 8" 1 4") Medium ( 3 16" 1 2") Wide ( 1 2" 3 4") H C Ripping Thin Stock H M Ripping Thick Stock H C Ripping Round Stock R M R M Crosscutting Thin Stock R F Crosscutting Thick Stock R M Crosscutting Round Stock R F M R F M Mitre Cut R F M Tenons R M R M Sharp Curves R F Gradual Curves S F M Tooth Type Key Tooth Pitch (Teeth per Inch or TPI) H R S F M C Hook Raker Skip Fine (14-32 TPI) Medium (4-12 TPI) Coarse (2-4 TPI) G0513 Series Bandsaws -49-

52 Blade Breakage Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. Blade breakage is also due to avoidable circumstances. Avoidable blade breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides. The most common causes of blade breakage are: Faulty alignment or adjustment of the blade guides. Forcing or twisting a wide blade around a short radius. Feeding the workpiece too fast. Dull or damaged teeth. Over-tensioned blade. Top blade guide assembly set too high above the workpiece. Adjust the top blade guide assembly so that there is approximately 1 8" 1 4" between the bottom of the assembly and the workpiece. Using a blade with a lumpy or improperly finished braze or weld. Continuously running the bandsaw when not in use. Leaving the blade tensioned when not in use. Blade Care Blade Care & Break-In A bandsaw blade is a thin piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, set, type, and pitch for each application. Using the wrong blade will produce unnecessary heat and shorten the life of the blade. A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat. Blade Break-In The sharp teeth tips and edges of a new blade are extremely sharp, and cutting at too fast of a feed rate fractures the beveled edges of the teeth and causes premature blade wear. To properly break-in a new blade: 1. Choose the correct speed for the blade and material of the operation. 2. Reduce the feed pressure by half for the first in 2 of material cut. 3. To avoid twisting the blade when cutting, adjust the feed pressure when the total width of the blade is in the cut. Using the wrong pitch (TPI) for the workpiece thickness. The general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting G0513 Series Bandsaws

53 Blade Changes Blade changes entail removing the existing blade from the wheel and table, installing the new blade, then properly adjusting the blade tension and tracking. Removing Blade 1. DISCONNECT BANDSAW FROM POWER! 2. Release the blade tension by turning the blade tension quick-release lever to the left (see Figure 72). Installing Blade 1. DISCONNECT BANDSAW FROM POWER! 2. Slide the blade through the table slot, ensuring that the teeth are pointing down toward the table. Note: If the teeth will not point downward in any orientation, the blade is inside-out. Remove the blade, and twist it right side-out. 3. Slip the blade through the blade guides, and mount it on the upper and lower wheels (see Figure 73). Move This Lever to the Left Blade Guides Table Pin Table Insert Figure 73. Placing blade on the wheels. Figure 72. Blade changing controls (G0513X2 shown). 4. Tighten the blade tension lever. 5. Adjust the blade tension (refer to Page 33) and blade tracking (refer to Page 46). All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear heavy leather gloves when handling saw blades. 6. Adjust the upper/lower guide bearings and the support bearings (refer to instructions beginning on Page 35). 7. Close the wheel covers. 8. Replace the table insert and table pin. 3. Remove the table insert and the table pin. Adjust the upper and lower guide bearings as far away as possible from the blade. 4. Open the upper and lower wheel covers, and with gloved hands, slide the blade off of both wheels. 5. Rotate the blade 90 and slide it through the slot in the table to remove it. G0513 Series Bandsaws -51-

54 Blade Speed The blade speed can be adjusted to 1700 or 3500 FPM. Speed adjustments are made by moving the V-belt position on the motor and wheel pulleys. Most woodcutting can be performed successfully at the higher blade speeds. Slower blade speeds generally produce better results when cutting hardwoods, intricate curves, or when an exceptionally smooth cut is desired. Use the chart below as a general guide to blade speed: Type of Cutting Operation Blade Speed (FPM) Most Species of Wood 3500 Super Dense Hardwood 1700 Fast/Average Feed Rate 3500 Requires Slow Feed Rate 1700 Rough Edges Acceptable 3500 Requires Smooth Edges 1700 Quick, Production Cuts 3500 Detailed, Intricate Cuts Refer to Figure 75 to locate the correct V-belt position for the desired blade speed and move the V-belt to the indicated pulleys. BANDSAW WHEEL 1700 FPM 3500 FPM MOTOR WHEEL Figure 75. V-belt speeds. 4. Rotate the motor to tension the V-belt, then tighten the motor mount cap screws. 5. Check the V-belt tension by applying moderate pressure between the pulleys (see Figure 76). If deflection is not approximately 3 4", re-tension the V-belt until it is. To adjust the blade speed: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the motor mount cap screws shown in Figure 74, and rotate the motor to loosen the V-belt. 3 4" Deflection Bandsaw Wheel Motor Wheel Figure 76. V-belt deflection. Figure 74. Motor mount cap screws G0513 Series Bandsaws

55 Crosscutting Resawing Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. To make a 90 crosscut: 1. Mark the workpiece on the edge where you want to begin the cut. 2. Adjust the blade guide assembly to no more than 1" above the workpiece and the miter gauge to 90. Resawing (see Figure 78 for an example) is the process of cutting a board into two or more thinner boards. The maximum board width that can be resawn is limited by the maximum cutting height of the bandsaw. Blade selection is one of the most important considerations when resawing. Generally, the wider blade, the better. In most applications, a hook or a skip tooth style blade with fewer teeth-per-inch (from 2 to 4) is desirable because they offer larger gullet capacities for clearing sawdust, decrease blade heat, and reduce strain on the motor. 3. Move the fence out of the way. Place the workpiece evenly against the miter gauge. 4. Hold the workpiece against the miter gauge and line up the mark with the blade. 5. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. Figure 77 shows a typical crosscutting operation. Figure 78. Example of resawing. When resawing thin pieces, a wandering blade (blade lead) can tear through the surface of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade. Figure 77. Example of crosscutting. G0513 Series Bandsaws -53-

56 To resaw a workpiece: 1. Verify that the bandsaw is setup properly and that the table is perpendicular to the blade. 2. Use the widest blade your bandsaw will accept. Note: The blade must also be sharp and clean. 3. Install the resaw fence, set it to the desired width of cut, and lock it in place. Note: When resawing thin workpieces, set up the resaw fence in the alternate position, as shown in Figure 79, and make sure to use a push stick. Cutting Curves When cutting curves, simultaneously feed and turn the stock carefully so that the blade follows the layout line without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, use either a narrower blade or a blade with more TPI (teeth per inch), or make more relief cuts. Always make short cuts first, then proceed to the longer cuts. Relief cuts will also reduce the chance that the blade will be pinched or twisted. Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line. As you cut along the layout line, waste wood is released from the workpiece, alleviating any pressure on the back of the blade. Relief cuts also make backing the workpiece out easier, if needed. NOTICE The list below displays blade widths and the corresponding minimum radii for those blade widths. Figure 79. Resaw fence installed in the alternate position. The fence scale will NOT be accurate when using the resaw fence. Width Radius 1 8" " 3 16" " 1 4'' '' 3 8'' '' 1 2'' '' 5 8'' '' 3 4'' '' 4. Support the ends of the board if necessary. 5. Turn the bandsaw ON. 6. Using push paddles and a push stick, keep pressure against the fence and table, and slowly feed the workpiece into the moving blade until the blade is completely through the workpiece G0513 Series Bandsaws

57 Stacked Cuts One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together. Before making stacked cuts, ensure that both the table and the blade are properly adjusted to 90. Otherwise, any error will be compounded. 4. Make relief cuts perpendicular to the outline of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade kerf to bind. 5. Cut the stack of pieces as though you were cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line, as shown in Figure 80. To complete a stacked cut: 1. Align your pieces from top to bottom to ensure that each piece has adequate scrap to provide a clean, unhampered cut. 2. Secure all the pieces together in a manner that will not interfere with the cutting. Hot glue on the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!) 3. On the face of the top piece, lay out the shape you intend to cut. Figure 80. Example of stack cutting. G0513 Series Bandsaws -55-

58 ACCESSORIES SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. D2057A Heavy-Duty SHOP FOX Mobile Base This patented base is the most stable on the market with outrigger type supports. Adjusts from 20" x " to " x ". 700 lb. capacity. Weighs 47 lbs. NOTICE Refer to our website or latest catalog for additional recommended accessories " Carbon Steel Replacement Blades Model Width TPI Type Gauge H " 14 Raker H " 6 Hook H " 18 Raker H " 10 Raker H " 6 Hook H " 10 Raker H " 3 Hook H4810 1" 6 Hook H4811 1" 2 Hook " Timber Wolf Carbon Steel Blades Model Width TPI Type Gauge H " 14 HP H " 4 Pos. Claw H " 10 Raker H " 4 Pos. Claw H " 10 Raker H " 3 Pos. Claw H " 10 Raker H " 3 Thin H8599 1" 3 Pos. Claw Figure 81. D2057A SHOP FOX Mobile Base. T26544 LED Light w/mag Base & Flex Arm This high intensity LED flashlight is ultra-bright and zoomable, allowing you to focus or disperse the light. Has three modes: high beam, low beam, and an emergency flash. Fish eye lens is 1x2000 zoom. Also features a powerful 30 lb. magnetic base, so you can attach this wherever you need light. Base has a 9" flexible clamp arm for additional mobility. Includes the LED light, base, plate, and 3 AAA batteries. Figure 82. T26544 LED Light with Base and Flexible Arm. order online at or call G0513 Series Bandsaws

59 T26403 The Missing Shop Manual: Bandsaw Dedicated to providing integral information about woodworking tools and techniques that other manuals overlook, the books in this series contain safety facts, explanations about basic project set up, and tips for maximizing tool performance. In Bandsaw, you will find out how to best utilize this essential workshop tool, and how to get the most for your money by getting the most from your equipment. Filled with clear diagrams and instructions, this pocket sized durable manual is ideal for quick reference in the workshop. 112 pages, soft cover. Basic Eye Protection T20501 Face Shield Crown Protector 4" T20502 Face Shield Crown Protector 7" T20503 Face Shield Window T20451 Kirova Clear Safety Glasses T20452 Kirova Anti-Reflective S. Glasses H7194 Bifocal Safety Glasses 1.5 H7195 Bifocal Safety Glasses 2.0 H7196 Bifocal Safety Glasses 2.5 T20502 T20452 T20503 Figure 83. The Missing Shop Manual: Bandsaw. Recommended Metal Protectants G5562 SLIPIT 1 Qt. Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T-9 12 oz Spray G2870 Boeshield T-9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4.5 oz Spray H7194 T20451 Figure 85. Assortment of basic eye protection. D2272 Tilting Roller Stand Adjusts from 26" to 44", 0º-45º. 150 lb. capacity. D2273 Single Roller Stand Adjusts from " to 45". 250 lb. capacity. D Roller Stand Adjusts from 26" to ". 250 lb. capacity. These super heavy-duty roller stands feature convenient hand knobs for fast height adjustment. D2272 D2274 Figure 84. Recommended products for protecting unpainted cast iron/steel part on machinery. D2273 Figure 86. SHOP FOX Roller Stands. order online at or call G0513 Series Bandsaws -57-

60 SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: Loose mounting bolts. Worn or damaged saw blade. Worn or damaged wires. Check/clean wheel brush. Clean/protect table surface. Check lubrication points. Any other unsafe condition. Monthly Check: V-belt tension, damage, or wear. Clean/vacuum dust build-up from inside cabinet and off motor. Wheel Brush The bandsaw is equipped with a lower wheel brush to keep saw dust from building up on the tire. The brush should be checked daily and cleaned when it becomes dirty. There is an adjustment bracket that allows the brush to be adjusted for bristle wear (refer to Adjusting Wheel Brush on Page 66 for detailed instructions). Cleaning & Protecting Cleaning the bandsaw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron surfaces on the table by wiping it clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 Gun Treatment, SLIPIT, or Boeshield T-9 (see Page 57 for more details). Lubrication An essential part of lubrication is cleaning the components before lubricating them. This step is critical because dust and chips build up on lubricated components, which makes them hard to move. Simply adding more grease to builtup grime will not result in smooth moving parts. Clean the components in this section with an oil/ grease solvent cleaner or mineral spirits before applying lubrication. All bearings are sealed and permanently lubricated. Leave them alone until they need to be replaced. Blade Post Rack Lubrication Type... GL2 Grease or Equivalent Amount...Thin Coat Frequency... As Needed To lubricate the blade post rack and pinion: 1. DISCONNECT BANDSAW FROM POWER! 2. Lower the blade guides until they reach the table G0513 Series Bandsaws

61 3. Using a rag and mineral spirits, wipe off any existing grease and sawdust build-up on the rack (see Figure 91). 4. Apply a thin coat of lubricant to the tension adjustment assembly and tension lever cam (see Figure 92). Cam Adjustment Assembly Rack Exposed for Lubrication Figure 91. Example of rack lubrication location. 4. Apply a thin coat of lubricant to the rack. 5. Move the blade post up and down several times to distribute the lubricant, then remove any excess grease to help reduce potential sawdust build-up. Tension Adjustment Assembly Lubrication Type... GL2 Grease or Equivalent Amount...Thin Coat Frequency... As Needed Figure 92. Example of tension adjustment assembly locations (top wheel removed for clarity). Trunnions Models G0513 and G0513P have steel trunnions that can be cleaned and lubricated with GL2 grease or equivalent along the sliding surfaces (see Figure 93) when necessary. Sliding Surfaces To lubricate the tension adjustment assembly: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the top wheel cover and look through the top of the wheel. 3. Using a rag and mineral spirits, wipe off any existing grease and sawdust build-up on the blade tension adjustment assembly and tension lever cam. Figure 93. Trunnion lubrication location (G0513 & G0513P only). Models G0513X2, G0513X2B, G0513X2BF, and G0513X2F have cast iron trunnions that produce a fine graphite powder over time that acts as a lubricant. We recommend not adding lubricant to the trunnions which could make a sticky substance that would prevent smooth movement. G0513 Series Bandsaws -59-

62 SECTION 7: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. Machine has excessive vibration or noise. 1. Stop button engaged/at fault. 2. Switch disabling key removed. 3. Overload relay in magnetic switch tripped. 4. Wiring break or short; loose connections. 5. Plug or receptacle is corroded or miswired. 6. Power supply off/incorrect voltage. 7. Motor connection wired incorrectly. 8. Contactor has poor contacts or is at fault. 9. Blown fuse/tripped circuit breaker. 10. Power switch at fault. 11. Start capacitor has blown. 12. Centrifugal switch at fault. 13. Motor at fault. 1. V-belt tension incorrect. 2. Bent or dull blade. 3. Loose blade. 4. Blade weld contacting support bearing or blade guides. 5. Loose machine component. 6. Machine incorrectly mounted on floor. 7. Motor fan rubbing on fan cover. 8. V-belt worn or damaged. 9. Wheels not coplanar. 10. V-belt has a high spot. 11. Pulleys loose or not aligned; shaft bent. 12. Worn wheel bearing. 13. Wheel tires worn. 14. Wheels out of balance. 15. Motor at fault. 1. Reset/replace button. 2. Re-install switch disabling key. 3. Allow relay to cool. If necessary, reset. 4. Replace broken wires; fix shorts or loose connections. 5. Correct the wiring. 6. Switch power supply on/verify voltage. 7. Wire motor correctly. Refer to diagram inside junction box or the wiring diagrams beginning on Page Fix contacts or replace. 9. Replace fuse or reset circuit breaker. If problem is not due to circuit overload, find/repair short. 10. Replace switch. 11. Test/replace if at fault. 12. Adjust/replace centrifugal switch. 13. Repair or replace. 1. Re-tension V-belt (Page 64). 2. Replace blade (Page 51). 3. Re-tension blade (Page 33). 4. File/stone the blade weld smooth or round back of blade. 5. Tighten loose component. 6. Level/shim base; tighten/adjust mounting hardware. 7. Adjust/replace fan cover; replace fan if loose or damaged. 8. Replace V-belt (Page 64). 9. Adjust wheels coplanar (Page 69). 10. Replace/adjust the V-belt (Page 64). 11. Tighten or re-align pulleys; replace bent shaft. 12. Check/replace wheel bearing. 13. Replace tires. 14. Replace wheels. 15. Repair/replace motor G0513 Series Bandsaws

63 Symptom Possible Cause Possible Solution Machine stalls or slows when operating. Miter bar binds in miter slot. Table does not tilt to 0 degrees. Table does not tilt to 45 degrees. Table hard to tilt. Cuts are rough or show scoring. Blade or teeth break. 1. Too much pressure against workpiece. 2. Workpiece too moist or unsuitable. 3. Workpiece is warped. 4. Fence incorrectly adjusted. 5. V-belt slipping. 6. Run capacitor at fault. 7. Motor connection wired incorrectly. 8. Motor overheated. 9. Contactor has poor contacts or is at fault. 10. Centrifugal switch at fault. 11. Motor at fault. 1. Decrease the feed rate or workpiece pressure. 2. Only cut wood and ensure moisture is below 20%. 3. Straighten workpiece or use a different one. 4. Adjust/calibrate fence (Page 40). 5. Tension/replace V-belt (Page 64); ensure pulleys are aligned. 6. Test/repair/replace. 7. Wire motor correctly. Refer to diagram inside junction box or the wiring diagrams beginning on Page Let cool, clean motor, and reduce workload. 9. Test all legs for power, test field coil, and fix contacts or replace if at fault. 10. Adjust/replace centrifugal switch if available. 11. Test for shorted windings, bad bearings and repair or replace. 1. Miter slot dirty or gummed up. 1. Carefully clean miter slot. 1. Pointer or scale calibrated incorrectly. 2. Positive stop bolt not set correctly. 1. Pointer or scale calibrated incorrectly. 2. Machine component blocking path. 1. Sawdust or pitch trapped between trunnion and base. 2. Metal burrs on trunnion. 1. Blade is overloaded and twists. 2. Blade TPI is too coarse or speed incorrect. 3. Blade is loose and slipping on wheels. 4. Blade tracking is incorrect. 5. Blade has missing or bent teeth. 6. Blade has a faulty weld. 1. Blade tension too high. 2. Incorrect blade for application. 3. Feed rate or blade speed is too fast. 4. Operator is cutting corners too sharply. 5. Blade is dull. 6. Blade tracking is wrong. 7. Blade guides adjusted incorrectly. 8. Inadequate blade support near cutting area. 9. Blade weld at fault. 10. Wheel tires worn or damaged. 11. Fence or miter slot not aligned with blade. 1. Calibrate pointer/scale at true 0 degrees. 2. Adjust positive stop bolt (Page 29). 1. Calibrate pointer/scale at true 45 degrees. 2. Remove component blocking table. 1. Clean/lubricate sliding surfaces of trunnions (Page 60). 2. Remove burrs. 1. Decrease the feed rate or workpiece pressure. 2. Use correct blade for application (Page 47). 3. Re-tension blade (Page 33). 4. Adjust blade tracking (Page 28) or adjust wheels coplaner (Page 69). 5. Replace the blade (Page 51). 6. Replace the blade (Page 51). 1. Decrease blade tension (Page 33). 2. Use correct blade for application (Page 47). 3. Reduce feed rate or increase blade speed. 4. Use a wider arc on outside cuts, or use relief cuts to make tight inside cuts. 5. Replace blade (Page 51). 6. Adjust blade tracking (Page 46). 7. Re-adjust blade guides (Page 36). 8. Adjust upper blade guide closer to workpiece (Page 36). 9. Replace blade (Page 51). 10. Replace tires. 11. Align miter slot and fence with blade (Page 39). G0513 Series Bandsaws -61-

64 Symptom Possible Cause Possible Solution Blade wears on one side, slows, smokes or shows signs of overheating. 1. Blade contacting table insert. Sawdust build-up inside cabinet. Blade tracks incorrectly, or comes off wheels. Cut is crooked, or the blade wanders (blade lead). 2. Blade guides are mis-adjusted or worn. 3. Blade has insufficient support near cutting area. 4. Blade installed backwards. 5. Too much side pressure when feeding workpiece. 6. Wheels are out of alignment. 7. Dull or incorrect blade for workpiece. 8. Blade is bell-mouthed. 9. Fence not parallel with blade (pressure at blade backside). 10. Table top is not square with blade. 1. Clogged dust port(s). 2. Low CFM (airflow) from dust collection system. 1. Tracking is not adjusted properly. 2. Wheels are not coplanar. 3. Blade tension is too loose. 4. Blade guides not adjusted correctly. 5. Feed rate too fast. 6. Incorrect blade for bandsaw. 7. Blade is bell-mouthed, worn or dull. 8. Rubber tire on wheel is damaged or worn. 1. Feed rate is too fast or blade speed is incorrect. 2. Blade tension is low. 3. Blade is dull or damaged. 4. Inadequate blade support. 5. Incorrect blade for application. 6. Blade is tracking incorrectly. 7. Table is loose. 8. Fence/miter slot out of alignment. 9. Blade guides mis-adjusted. 1. Re-adjust blade guides (Page 36) to eliminate side pressure. Adjust table for correct blade clearance and miter slot alignment (Page 39). 2. Adjust/replace blade guides. 3. Adjust upper blade guide closer to workpiece (Page 36). 4. Properly install blade with teeth pointing down. 5. Feed workpiece straight into the blade. 6. Adjust wheels so they are coplanar (Page 69). 7. Replace blade (Page 51). 8. Install new blade. 9. Adjust fence parallel with blade (Page 40). 10. Adjust/shim table/trunnion position until blade and table are parallel and square (Page 39). 1. Clean out dust port(s). 2. Repair ducting for leaks or clogs, move dust collector closer to machine, install a stronger dust collector. 1. Adjust tracking (Page 46). 2. Adjust wheel coplanarity (Page 69). 3. Increase blade tension (Page 33). 4. Adjust blade guides (Page 36). 5. Decrease feed rate. 6. Install correct blade for machine. 7. Install new blade/de-tension blade when not in use. 8. Replace rubber tires. 1. Adjust feed rate and cutting speed as required. 2. Increase the blade tension (Page 33). 3. Replace blade (Page 51). 4. Adjust upper blade guide closer to workpiece (Page 36). 5. Use wider blade. 6. Adjust blade tracking (Page 28) (Page 46). 7. Tighten table mounting bolts or tilt lock lever. 8. Align table miter slot and fence with blade (Page 39). 9. Adjust blade guides (Page 36) G0513 Series Bandsaws

65 V-Belt Service Checking V-Belt To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and properly tensioned. The belt should be free of cracks, fraying, and wear. Belt tension and condition should be checked at least every 3 months more often if the bandsaw is used daily. To replace the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2. Open both wheel covers, and remove the blade (refer to Blade Changes on Page 51). 3. Unthread the lower wheel mount bolt shown in Figure 95, and slide the lower wheel off the bearing shaft. To check V-belt tension: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Check the condition of the V-belt. If the V-belt is cracked, frayed, or glazed, replace it. 4. Check the V-belt tension by applying moderate pressure between the pulleys (see Figure 94). If deflection is not approximately 3 4", re-tension the V-belt following the same steps you normally use when changing blade speeds (refer to Blade Speed on Page 52 if necessary). Wheel Mount Bolt Figure 95. Example of wheel mount bolt. 4. Loosen the motor mount cap screws shown in Figure " Deflection Bandsaw Wheel G0513 Series Bandsaws Motor Wheel Figure 94. V-belt deflection. Replacing V-Belt To replace the V-belt, you must remove the blade and the lower wheel. After re-installation, you must properly re-tension the V-belt. Tools Needed: Qty Hex Wrench 6mm...1 Hex Wrench 8mm...1 Figure 96. Motor mount cap screws. 5. Slip the old V-belt off of the wheel pulley and install the new V-belt in its place. 6. Properly tension the V-belt and re-tighten the motor mount cap screws. 7. Re-install the lower wheel back and secure it with the wheel mount bolt. 8. Re-install the blade and close the wheel covers. -63-

66 Blade Lead "Blade Lead" means that the blade does not cut straight when using the fence or miter gauge (see Figure 97). This is a common condition with all bandsaws. Worn or damaged blades may cause lead and replacing them will fix the problem. Still, if your bandsaw is setup correctly and lead occurs, compensate for it by skewing the fence. 2. Slide the fence out of the way and cut freehand along the line. Stop at the halfway point. Turn the bandsaw OFF and wait for the blade to come to a complete stop. 3. Clamp the board to the bandsaw table without moving it. Now slide the fence over to the board so it barely touches one end of the board. 4. Loosen the four cap screws on top of the fence. 5. Skew the fence as needed until it is parallel to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maximum adjustment. 6. While maintaining the skew, re-tighten the fence cap screws. To compensate for lead when making straight crosscuts with the miter gauge, you will need to shift the table: 1. Set the miter gauge to 90. Figure 97. Example of blade leading away from line of cut. To correct blade lead, do the following steps and make a test cut before skewing the fence: 1. Ensure that you have proper blade tension (refer to Page 33). 2. Ensure that the blade guides are adjusted correctly (refer to Pages 36 39). 3. Ensure that the fence (refer to Page 40) and miter gauge (refer to Page 41) is parallel to the blade. To skew your fence: 1. Cut a piece of scrap wood approximately 3 4" thick x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge. 2. On a scrap piece of wood, mark a line that is perpendicular to the front edge. Starting where the line begins, cut the board by pushing it through the blade with the miter gauge. 3. Loosen the table mounting bolts, and shift the table to compensate for the blade lead. 4. Repeat Steps 1 3 until the blade cuts straight when wood is pushed through with the miter gauge. If the table is shifted, the fence will be affected since it is attached. Lead adjustments will change when new blades are mounted on the saw G0513 Series Bandsaws

67 Adjusting Wheel Brush Adjusting Tension Lever The lower wheel has a brush, as shown in Figure 98, that is designed to sweep sawdust off the wheel tire as the wheel rotates. In order to work properly, the brush must make firm contact with the wheel. The quick-release tension lever was setup at the factory for use with the pre-installed " blade. However, if you install a different length blade, you will need to adjust the quick-release adjustment screw so that the quick-release lever works correctly. Keep in mind that actual blade lengths may vary slightly by manufacture. Tools Needed: Qty Hex Wrench 5mm... 1 Wrench 10mm... 1 Wheel Brush To adjust the quick-release lever: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the wheel covers and install a new blade. Figure 98. A wheel brush. Tools Needed: Qty Wrench/Socket 10mm...2 To adjust the brush: 3. Loosen the jam nut on the tension adjustment screw 7-10 turns (see Figure 99). Tension Adjustment Screw 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Loosen the bolt and nut that secures the brush in place. Wheel Block Plate Jam Nut 4. Adjust the brush so it makes firm, even contact with the wheel without bending the bristles. 5. Tighten the bolt and nut to secure the brush in place. Figure 99. Example of quick-release tension lever adjustment screw. 4. Engage the quick-release lever, then turn the blade tension handwheel until the blade tension matches the mark on the blade tension scale for the appropriate blade width. 5. Thread the tension adjustment screw (see Figure 99) down until it contacts the wheel block plate, then back it off 1-2 turns. G0513 Series Bandsaws 6. Re-tighten the jam nut. -65-

68 Adjusting Guide Post Travel The guide post assembly should remain parallel with the blade front-to-back and side-to-side along its length of travel. If it does not, follow these instructions to adjust it. Important: Make sure the table is aligned with the blade from side-to-side and front-to-back before beginning these procedures (refer to Aligning Table on Page 39 for detailed instructions). If there is no gap between the square and the guide post along its full length, no adjustments need to be made. Proceed to the next procedure. If there is a gap between the square and the guide post, the guide post is not parallel to the blade. Go to Step Loosen each of the four screws shown in Figure turn. Tools Needed: Machinist's Square... 1 Small Ruler... 1 Hex Wrench 4mm... 1 Hex Wrench 5mm... 1 Metal Shims... (As Needed) Checking/Adjusting Guide Post Parallel with Blade Side-to-Side 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the guide post lock knob, lower the guide post to within 1" of the table top, then tighten the knob. 3. Place a machinist's square on the table next to the right hand side of the guide post, as shown in Figure 100. Figure 101. Guide post adjustment screws. 5. Gently tap the lower part of the guide post in the appropriate direction until there is no gap between the square and the guide post. 6. Tighten the screws shown in Figure 101. Guide Post (Front View) Figure 100. Example of checking guide post squareness G0513 Series Bandsaws

69 Checking/Adjusting Guide Post Parallel with Blade Front-to-Back 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the guide post lock knob, lower the blade guide assembly to within 1" of the table top, then tighten the lock knob. 3. Remove the screws that secure the guide post guard and move it up and out of the way. 4. Measure the distance "A" between the upper front face of the guide post rack and the back of the blade (see Figure 102). Distance "A" 6. Place the guide post guard on top of the guide post assembly so you can access the guide post bracket. 7. Loosen the four screws shown in Figure 101 on the previous page enough to fit metal shims between the frame and the guide post bracket (see Figure 103). If the guide post to blade distance is greater at the bottom than at the top, place a shim between the bottom of the bracket and the frame (Shim "A"). This will tilt the bottom of the guide post toward the blade. If the guide post to blade distance is less at the bottom than at the top, place a shim between the top of the bracket and the frame (Shim "B"). This will tilt the bottom of the guide post away from the blade. Blade (Right Side View) Distance "B" Guide Post Frame Guide Bracket Shim "B" (Left Side View) Blade Figure 102. Example of measuring distance between rack and blade at top of guide post. 5. Measure the distance "B" between the bottom front face of the guide post rack and the back of the blade (see Figure 102). If the measurements taken in Steps 4 5 are equal, no adjustments need to be made. Go to Step 9. If the measurements taken in Steps 4 5 are not equal, go to Step 6. Shim "A" Guide Post Figure 103. Location for placing shims. 8. Tighten the four screws shown in Figure 101 on the previous page, then repeat Steps 4 5. If the measurements are equal, go to Step 9. If the measurements are not equal, continue adding shims as needed until guide post rack to blade distance is the same at the top and bottom. 9. Re-install the guide post guard with the screws removed in Step 3. G0513 Series Bandsaws -67-

70 Aligning Wheels 3-1 2" Components and Hardware Needed: Qty 56" Long 2x Tools Needed: Hex Wrenches 4 & 6 mm...1 Ea Wrench 13mm... 1 Tape Measure... 1 Coplanarity Gauge (see Figure 104)... 1 Straightedge... Fine Ruler... 1 Wheel alignment is one of the most critical factors for optimal performance from your bandsaw. Heat, vibration, wandering, blade wear, tire wear and overall bandsaw wear are considerably decreased when the wheels are properly aligned or coplanar. 56" 1-1 2" 17" 22" Coplanar wheels automatically track the blade by balancing it on the crown of the wheel. This is known as coplanar tracking. Checking Coplanarity 1. Make the "Coplanarity Gauge" shown in Figure 104. Note: For best results, straighten the 2x4 with a jointer before cutting. Side View 17" Figure 104. Dimensions of coplanarity gauge. 2. DISCONNECT BANDSAW FROM POWER! 3. Remove the fence and open both wheel covers. Coplanarity Gauge Gauge Positions 4. Adjust the blade guides away from the blade, loosen blade tension, remove the table insert and pin, then remove the blade. 5. Remove the table. 6. Reinstall the blade, making sure the guide bearings and support bearings are away from the blade, then tighten your blade to the tension that it will be used during operation. Tracking Knob Adjustment Hub Wheels 7. Place your coplanarity gauge up against both wheels in the positions shown in Figure 105. Figure 105. Checking for coplanarity G0513 Series Bandsaws

71 If the wheels are coplanar (Figure 107, A), the straightedge will evenly touch the top and bottom of both wheels. If the wheels are not coplanar (Figure 107, B), place the straightedge on the lower wheel first (ensuring that it touches both the top and bottom rim), then adjust the upper wheel tracking knob to make the upper wheel coplanar and parallel with the lower wheel. If the straightedge does not touch both wheels evenly, the upper wheel needs to be shimmed (Figure 107, D) or the lower wheel needs to be adjusted (Figure 107, C). Coplanarity Gauge A Coplanar Gauge Contacts Top And Bottom of Both Wheels B Not Coplanar Solution: Adjust Tracking Knob Gauge Only Contacts Bottom Wheel. Top Wheel Needs to Be Tilted. Shimming Upper Wheel 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the top wheel is adjusted parallel with the bottom wheel. 3. With a straightedge touching both points of the wheel that does not need to be adjusted, measure the distance away from the wheel that is out of adjustment (see Figure 106). C Not Parallel Not Coplanar Gauge Contacts Wheels Unevenly D Parallel, Not Coplanar Solution: Shim Upper Wheel Out Gauge Only Contacts Bottom Wheel Solution: Adjust Lower Wheel Hub Wheel Out of Adjustment Difference Between Wheels Figure 106 Determining distance needed to shim upper wheel. 4. Remove the blade from the saw, then remove the wheel that needs to be shimmed. Figure 107. Coplanar diagram. 6. Replace the wheel, the original washers, the securing screw, and the blade. 7. Tighten the blade, then check the wheels with the coplanarity gauge. (Wheel coplanarity changes as the blade is tightened, so it is best to check the wheel alignment when the blade is tensioned as it would be for normal operations.) 5. Determine how many shim washers you need to compensate for the distance measured in Step 3 and place them on the wheel shaft. G0513 Series Bandsaws -69-

72 8. When the wheels are coplanar, place a mark on each wheel where you held the straightedge. This assures repeated accuracy every time you adjust your wheels. Note: When wheels are properly coplanar, the blade may not be centered on the crown of the wheel, but it will be balanced. Adjusting Lower Wheel Only do this procedure if you cannot make the wheels coplanar with the tracking knob or by shimming the upper wheel. Make sure the upper wheel is adjusted as close as possible to being coplanar with the lower wheel before beginning. Do this procedure with the blade fully tensioned. To adjust the lower wheel: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the jam nuts on the lower wheel adjustment hub (see Figure 108). Magnetic Brake Adjustment (G0513X2B, G0513X2BF) The space between the magnetic motor brake and brake shoe is preset by the factory at 0.008" (0.2mm). To compensate for this wear, you should adjust this space every two to three years, or if the brake takes over five seconds for to stop the motor. Tools Needed Phillips Head Screwdriver... 1 Feeler Gauge 0.008"... 2 Dollar Bill, Folded Once (Optional)... 1 Hex Wrench 3mm... 1 Hex Wrench 4mm... 1 To adjust the magnetic brake: Adjustment Hub Side Tilt Top Tilt Side Tilt 1. DISCONNECT BANDSAW FROM POWER! 2. Remove the motor fan cover, then loosen the cap screws securing the motor fan and brake shoe (see Figure 109). ON OFF Optional Dollar Bill Bottom Tilt Figure 108. Lower wheel adjustment control. 3. Loosen one tilt adjustment set screw, then tighten the opposing set screw approximately an equal amount. 4. Check the wheels with the coplanarity gauge, then adjust the lower wheel at the hub as needed until it is parallel and coplanar with the top wheel. 5. Tighten the jam nuts to lock the tilt adjustment set screws in position. Brake Shoe Magnetic Brake Cap Screw Motor Fan Figure 109. Adjusting distance between magnetic brake and brake shoe. 3. Place the feeler gauge (or dollar bill folded once) between the brake shoe and magnetic brake on either side. 4. Tighten the cap screws on the brake shoe and motor fan, remove the feeler gauge, then reinstall the motor fan cover G0513 Series Bandsaws

73 machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) The photos and diagrams included in this section are best viewed in color. You can view these pages in color at G0513 Series Bandsaws -71-

74 G0513, G0513P, G0513ANV, & G0513X2 Wiring Diagram Ground Power Switch (viewed from behind) Ground START STOP Rewired to 110V Ground Hot 220 VAC Neutral 110 VAC Hot Hot W G L5-30 Plug (As Recommended) G 220 VAC 6-15 Plug (As Recommended) S. Cap 300M 250V R. Cap 40M 250V Ground Rewired to 110V S. Cap 300M 250V R. Cap 40M 250V Ground READ ELECTRICAL SAFETY G0513 Series Bandsaws ON PAGE 72!

75 G0513X2B Wiring Diagram Ground Hot L2 Hot L1 G 220 VAC 6-15 PLUG Ground A R S CONTROL PANEL (viewed from behind) L1/1 L2/3 L3/5 NO13 SDE MA-18 NC15 SDE NC16 U Ground PWR T1/2 T2/4 T3/6 NO14 Rectifier PU-23-2 SDE RA /2 3/4 5/6 AMP RESET ON U V 95 MAGNETIC SWITCH OFF Ground U V Magnetic Brake YZG 220V MOTOR Run Capacitor 45MFD 450VAC G0513 Series Bandsaws READ ELECTRICAL SAFETY ON PAGE 72! -73-

76 G0513X2BF Wiring Diagram Ground Power Supply Junction Box E R S Ground Magnetic Switch Assembly Ground Hot 220 VAC Control Panel (Viewed from Behind) G Hot 220V 6-15 Plug (As Recommended) A R S L1/1 L2/3 L3/5 NO13 E Power Foot Brake Switch Rectifier PU-23-2 Contactor SDE MA-18 T1/2 T2/4 T3/6 NC15 NC16 NO14 Ground E ON /2 3/4 U V 5/6 OL Relay SDE RA RESET Set at 10A OFF E Motor U V E Magnetic Brake YZG Ground Run Capacitor 45MFD 400VAC -74- READ ELECTRICAL SAFETY G0513 Series Bandsaws ON PAGE 72!

77 Ground G0513X2F 220V Wiring Diagram Power Supply Junction Box E R S Ground Magnetic Switch Assembly Ground Hot 220 VAC Control Panel (Viewed from Behind) G Hot 220V 6-15 Plug (As Recommended) A R 1 L1/1 L2/3 L3/5 NO13 Conctactor SDE MA-09 S NC15 NC16 2 E Ground Power Foot Brake Switch T1/2 T2/4 T3/6 NO14 E ON OL Relay SDE RA-20 RESET 1/2 3/4 U V E 5/ Set at 10A OFF E U V Start Capacitor 300MFD 250VAC 220V Motor Ground Run Capacitor 40MFD 250VAC G0513 Series Bandsaws READ ELECTRICAL SAFETY ON PAGE 72! -75-

78 G0513X2F 110V Wiring Diagram Power Supply Junction Box Ground Ground E R S Ground Neutral 110 VAC W G Magnetic Switch Assembly Control Panel (Viewed from Behind) L5-30 Plug (As Recommended) A R 1 L1/1 L2/3 L3/5 NO13 Conctactor SDE MA-18 S NC15 NC16 2 E Ground Power Foot Brake Switch T1/2 T2/4 T3/6 NO14 E ON OL Relay SDE RA-30 RESET 1/2 3/4 U V E 5/ Set at 20A OFF E U V Start Capacitor 300MFD 250VAC 110V Motor Ground Run Capacitor 40MFD 250VAC -76- READ ELECTRICAL SAFETY G0513 Series Bandsaws ON PAGE 72!

79 SECTION 9: PARTS G0513/G0513P/G0513ANV Main V2 (G0513ANV) We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) or visit to check for availability. 55A 55AV2 (G0513ANV) V2 (G0513ANV) V2 (G0513ANV) V2 (G0513ANV) A G0513 Series Bandsaws -77-

80 G0513/G0513P/G0513ANV Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4 P LIFTING EYE BOLT M P WHEEL BRUSH 5 P MACHINE BODY (G0513) 59 P HEX BOLT M6-1 X 25 5 P0513P005 MACHINE BODY (G0513P) 60 P STAR KNOB 5V2 P0513ANV005V2 MACHINE BODY V (G0513ANV) 61 P LOCK NUT M6-1 8 P FLAT WASHER 6MM 62 P STRAIN RELIEF 16MM STRAIGHT LT 9 P POWER CORD 14G 3W 72" 63 P HEIGHT POINTER 10 P HEX NUT M P HEX NUT M P POINTER 65 P HEX BOLT M X P STEP SCREW M4-.7 X 5 66 P STAR KNOB BOLT M X P HINGE SHAFT 67 P STAR KNOB BOLT M X P ROLL PIN 5 X P THREADED HANDLE M P UPPER WHEEL SHAFT HINGE 69 P CAM 16 P UPPER WHEEL SHAFT 70 P PILLOW BLOCK 17 P BUSHING 71 P HANDLE M P BALL BEARING RS 72 P LEVER 19 P UPPER WHEEL 17" 73 P HEX NUT M P INT RETAINING RING 47MM 74 P LEVER HUB 21 P WHEEL FLAT WASHER 8MM 75 P CAP SCREW M X P HEX BOLT M X P LOCK WASHER 8MM 23 P SAW BLADE 131.5" X 1/2" 6TPI HOOK 78 P SHAFT COVER 24 P LOCK WASHER 8MM 79 P SET SCREW M X P HEX BOLT M6-1 X P HEX NUT M P URETHANE TIRE 17" 1-PAIR 81 P LOWER WHEEL SHAFT 27 P LOWER WHEEL 17" 82 P MOTOR 2HP 110V/220V 1-PH 28 P LOWER WHEEL PULLEY 82-1 P MOTOR FAN COVER 29 P HEX NUT P MOTOR FAN 30 P LOCK WASHER 1" 82-3 P S CAPACITOR 300M 250V 1-1/2 X 2-3/8 31 P MOTOR CORD 14G 3W 82-4 P S CAPACITOR COVER 32 P COMPRESSION SPRING 7 X 8 X P R CAPACITOR 40M 250V 1-1/2 X 2-3/4 33 P ROLL PIN 3 X P R CAPACITOR COVER 34 P ALIGNMENT PLATE 82-7 P MOTOR JUNCTION BOX 35 P THRUST BEARING P CONTACT PLATE 36 P BUTTON POWER SWITCH 82-9 P CENTRIFUGAL SWITCH 5/ P TENSION HANDWHEEL 82-9A P A CENTRIFUGAL SWITCH W/CONT PLATE 38 P TENSION ADJUSTING ROD P BALL BEARING 6203ZZ 39 P FLANGE SCREW M5-.8 X P BALL BEARING 6205ZZ 40 P EXT TOOTH WASHER 5MM 83 P HEX BOLT M5-.8 X P HEX NUT M P LOCK WASHER 5MM 42 P FLANGE SCREW M5-.8 X P MOTOR MOUNT BRACKET 43 P SWITCH BACK PLATE 86 P CAP SCREW M X 20 43V2 P V2 SWITCH BACK PLATE V (G0513ANV) 87 P STRAIN RELIEF PLATE 2-HOLE 44 P HEX BOLT M X P FLANGE SCREW M5-.8 X P FLAT WASHER 8MM 89 P PILLOW BLOCK 46 P UPPER WHEEL SLIDING BRACKET 90 P KEY 5 X 5 X P HEX BOLT M6-1 X P HEX BOLT M X 20 LH 48 P STEEL BLIND RIVET 3 X 13MM 92 P MOTOR PULLEY TYPE-A 3.5" 49 P HEX BOLT M6-1 X P V-BELT A42 50 P CLEAR WINDOW 94 P HEX BOLT M6-1 X P UPPER WHEEL COVER (G0513) 95 P LOWER WHEEL COVER (G0513) 55 P0513P055 UPPER WHEEL COVER (G0513P) 95 P0513P095 LOWER WHEEL COVER (G0513P) 55V2 P0513ANV055V2 UPPER WHEEL COVER V (G0513ANV) 95V2 P0513ANV095V2 LOWER WHEEL COVER V (G0513ANV) 55A P0513X2055A UPPER WHEEL COVER ASSY (G0513) 97 P FLAT WASHER 8MM 55A P0513P055A UPPER WHEEL COVER ASSY (G0513P) 119 P FLAT WASHER 8MM 55AV2 P0513ANV055AV2 UPPER WHEEL COVER ASSY V (G0513ANV) 152 P HEX BOLT M6-1 X P HEX BOLT M6-1 X P HEX BOLT M6-1 X P FLAT WASHER 6MM 176 P BUSHING -78- G0513 Series Bandsaws

81 G0513/G0513P/G0513ANV Table, Trunnion, & Lower Blade Guides REF PART # DESCRIPTION REF PART # DESCRIPTION 77 P LOCK WASHER 8MM 118 P LOCK HANDLE M P FLAT WASHER 8MM 119 P FLAT WASHER 8MM 98 P CAP SCREW M X P POINTER 99 P HEX NUT M P TRUNNION PLATE 100 P TRUNNION GEAR 122 P LOCK WASHER 8MM 101 P STAR KNOB BOLT 123 P CAP SCREW M X P TRUNNION SUPPORT BRACKET 124 P CARRIAGE BOLT M X P LOCK WASHER 10MM 126 P TABLE 17" X 17" (G0513/G0513P) 104 P FLAT WASHER 10MM 126 P0513ANV126 TABLE 17" X 17" (G0513ANV) 105 P CAP SCREW M6-1 X P TABLE INSERT 106 P CAP SCREW M6-1 X P TABLE PIN 107 P ALIGNMENT ROD 129 P HEX BOLT M X 20 LH 108 P HEX NUT M P LEFT GUARD 109 P ADJUSTMENT KNOB BOLT M P THUMB SCREW M6-1 X P BALL BEARING 6000ZZ 132 P LOWER BLADE GUIDE SUPPORT 111 P BUTTON HD CAP SCR M X P BLADE GUIDE 112 P FLAT WASHER 8MM 134 P GUIDE ADJUSTMENT SHAFT 113 P FLAT WASHER 8MM 135 P RIGHT GUARD 114 P PHLP HD SCR M4-.7 X P CAP SCREW M X P GEAR PLATE 148 P CARRIAGE BOLT M X P LOCK NUT M P LOCK WASHER 8MM 117 P PHLP HD SCR M4-.7 x P STEEL BALL 5MM G0513 Series Bandsaws -79-

82 G0513/G0513P/G0513ANV Fence REF PART # DESCRIPTION REF PART # DESCRIPTION 125 P FENCE ASSEMBLY W/RAILS 214 P REAR FENCE RAIL 201 P FRONT FENCE RAIL 215 P HEX NUT M P FENCE BASE 216 P FLANGE SCREW M4-.7 X P ALIGNMENT SHAFT 217 P FRONT RAIL END CAP 204 P LOCK BLOCK SHAFT 218 P FENCE END CAP 205 P SPRING PLATE 219 P REAR RAIL END CAP 206 P SPACER PLATE 220 P TAP SCREW M3.5 X P FENCE 221 P FENCE SCALE 208 P SLEEVE 222 P HEX NUT M P FENCE LOCK HANDLE 223 P LOCK WASHER 6MM 210 P RAIL PAD 225 P HEX BOLT M6-1 X P CONVEX WINDOW 226 P FLANGE SCREW M4-.7 X P CAP SCREW M6-1 X P FLAT WASHER 6MM 213 P LOCK CAM -80- G0513 Series Bandsaws

83 G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge 164V V V A G0513 Series Bandsaws -81-

84 G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6 P SET SCREW M5-.8 X P PINION GEAR STEP BOLT 134 P GUIDE ADJUSTMENT SHAFT 161V2 P V2 THREADED BUSHING V P CAP SCREW M X P CAP SCREW M X P FLAT WASHER 8MM 163 P LOCK WASHER 8MM 138 P UPPER BLADE GUARD (G0513/G0513P) 164V2 P V2 THREADED GUIDE BRACKET 14MM V P0513ANV138 UPPER BLADE GUARD (G0513ANV) 165 P WORM CYLINDER P BLADE GUARD SCALE 166 P FIXED PLATE 140 P STEP SCREW M4-.7 X P PINION GEAR 15T 141 P FIBER WASHER 5MM 168 P PINION GEAR STEP BOLT 142 P SLIDING PLATE (G0513/G0513P) 169 P BRACKET COVER 142 P0513ANV142 SLIDING PLATE (G0513ANV) 170 P CAP SCREW M X P EXT RETAINING RING 15MM 171 P PHLP HD SCR M4-.7 X P BALL BEARING 6202ZZ 172 P SET SCREW M6-1 X P UPPER BLADE GUIDE SUPPORT 173 P MITER GAUGE ASSY 146 P BLADE GUIDE P GUIDE BAR 147 P THUMB SCREW M6-1 X P T-SLOT WASHER 5MM 149 P CAP SCREW M6-1 X P INDICATOR 150 P ADJUSTMENT SHAFT P NYLON WASHER 1/4" 151 P UPPER SPACING SLEEVE P MITER GAUGE HANDLE 1/4" P UPPER GUIDE SUPPORT BLOCK P MITER GAUGE BODY 154 P PHLP HD SCR M4-.7 X P INDEXING PIN 155 P HEX NUT M P PHLP HD SCR M6-1 X P RACK P FLANGE SCREW M5-.8 X 8 157A P A GUIDE POST ASSEMBLY 174V2 P V2 HEX NUT M THIN 157 P GUIDE POST 192 P HEX WRENCH 5MM 158 P ELEVATION HANDWHEEL 193 P HEX WRENCH 8MM 159 P HEX BOLT M6-1 X P WRENCH 10 X 13MM OPEN-END -82- G0513 Series Bandsaws

85 186 G0513 Labels REF PART # DESCRIPTION REF PART # DESCRIPTION 177 P MACHINE ID LABEL 184 P GRIZZLY NAMEPLATE-SMALL 178 P ELECTRICITY LABEL 185 P SAW TENSION LABEL 179 P SAFETY GLASSES LABEL 186 P MODEL NUMBER LABEL 180 P READ MANUAL LABEL 187 P GRIZZLY GREEN TOUCH-UP PAINT 181 P HANDS/BS BLADE LABEL 188 P LIGHT GRAY REF PAINT 182 P DONT OPEN LABEL 189 P GUIDE POST ADJUST LABEL 183 P UNPLUG BANDSAW LABEL 190 P BS BLADE ENCLOSURE LABEL Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) or G0513 Series Bandsaws -83-

86 G0513P Labels REF PART # DESCRIPTION REF PART # DESCRIPTION 177 P0513P177 MACHINE ID LABEL 184 P0513P184 GRIZZLY NAMEPLATE- LARGE 178 P0513P178 ELECTRICITY LABEL 186 P0513P186 MODEL NUMBER LABEL 179 P0513P179 SAFETY GLASSES LABEL 187 P0513P187 GRIZZLY GREEN TOUCH-UP PAINT 180 P0513P180 READ MANUAL LABEL 188 P0513P188 PB WHITE TOUCH-UP PAINT 181 P0513P181 HANDS/BS BLADE LABEL 189 P GUIDE POST ADJUST LABEL 182 P0513P182 DONT OPEN LABEL 191 P0513P191 POLAR BEAR LOGO 183 P0513P183 UNPLUG BANDSAW LABEL 192 P0513P192 GRIZZLY.COM LABEL -84- G0513 Series Bandsaws

87 G0513ANV Labels V V V2 187V2 186 REF PART # DESCRIPTION REF PART # DESCRIPTION 177V2 P0513ANV177V2 MACHINE ID LABEL V P0513ANV186 MODEL NUMBER LABEL 178 P0513ANV178 ELECTRICITY LABEL 187V2 P0513ANV187V2 TOUCH-UP PAINT, 35TH ANV ED. V P0513ANV179 SAFETY GLASSES/RESPIRATOR LABEL 188 P0513ANV188 ORANGE TOUCH-UP PAINT, PANTONE 151C 180 P0513ANV180 READ MANUAL LABEL 189 P0513ANV189 GUIDE POST ADJUST LABEL 182 P0513ANV182 DONT OPEN LABEL 191V2 P0513ANV191V2 GRIZZLY LOGO NAMEPLATE V P0513ANV183 UNPLUG BANDSAW LABEL 192 P0513ANV192 ORANGE GRIZZLY.COM LABEL 185 P0513ANV185 SAW TENSION LABEL 194V2 P0513ANV194V2 35TH ANNIVERSARY LABEL V G0513 Series Bandsaws -85-

88 -86- G0513 Series Bandsaws G0513X2 Main A V2 82-1V2 82-4V2 82-3V2 82-7V2 82-6V2 82-5V A V2

89 G0513X2 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 P0513X2002 SET SCREW M6-1 X P0513X2055 UPPER WHEEL COVER 3 P0513X2003 BUSHING 56 P0513X2056 HEX BOLT M6-1 X 25 4 P0513X2004 LIFTING EYE BOLT M P0513X2057 FLAT WASHER 6MM 5 P0513X2005 MACHINE BODY 58 P0513X2058 WHEEL BRUSH 7 P0513X2007 BUSHING 59 P0513X2059 CAP SCREW M6-1 X 25 8 P0513X2008 FLAT WASHER 6MM 60 P0513X2060 STAR KNOB 9 P0513X2009 POWER CORD 14G 3W 72" 61 P0513X2061 LOCK NUT M P0513X2010 HEX NUT M P0513X2062 STRAIN RELIEF 16MM STRAIGHT LT 11 P0513X2011 POINTER 63 P0513X2063 HEIGHT POINTER 12 P0513X2012 STEP SCREW M4-.7 X 5 64 P0513X2064 HEX NUT M P0513X2013 HINGE SHAFT 65 P0513X2065 HEX BOLT M X P0513X2014 ROLL PIN 5 X P0513X2066 STAR KNOB BOLT M X P0513X2015 UPPER WHEEL SHAFT HINGE 67 P0513X2067 STAR KNOB BOLT M X P0513X2016 UPPER WHEEL SHAFT 68 P0513X2068 THREADED HANDLE M P0513X2017 UPPER WHEEL ASSEMBLY 69 P0513X2069 CAM 17-1 P0513X BUSHING 70 P0513X2070 PILLOW BLOCK 17-2 P0513X BALL BEARING RS 71 P0513X2071 HANDLE M P0513X INT RETAINING RING 47MM 72 P0513X2072 LEVER 17-4 P0513X UPPER WHEEL 17" 73 P0513X2073 HEX NUT M P0513X URETHANE TIRE 17" 1-PAIR 74 P0513X2074 LEVER HUB 18 P0513X2018 LOWER WHEEL ASSEMBLY 75 P0513X2075 BUTTON HD CAP SCR M X P0513X BUSHING 76 P0513X2076 LOCK WASHER 8MM 18-2 P0513X BALL BEARING RS 78 P0513X2078 SHAFT COVER 18-3 P0513X INT RETAINING RING 47MM 79 P0513X2079 SET SCREW M X P0513X LOWER WHEEL 17" 80 P0513X2080 HEX NUT M P0513X URETHANE TIRE 17" 1-PAIR 81 P0513X2081 LOWER WHEEL SHAFT 21 P0513X2021 WHEEL FLAT WASHER 8MM 82V2 P0513X2082V2 MOTOR 2HP 110V/220V 1-PH V P0513X2022 CAP SCREW M X V2 P0513X2082-1V2 MOTOR FAN COVER V P0513X2023 SAW BLADE 131.5" X 1/2" 6TPI HOOK 82-2V2 P0513X2082-2V2 MOTOR FAN V P0513X2024 LOCK WASHER 8MM 82-3V2 P0513X2082-3V2 S CAPACITOR 300M 250V 1-1/2 X 2-3/8 V P0513X2025 CAP SCREW M X V2 P0513X2082-4V2 S CAPACITOR COVER V P0513X2028 LOWER WHEEL PULLEY 82-5V2 P0513X2082-5V2 R CAPACITOR 40M 250V 1-3/8 X 2-5/8 V P0513X2029 HEX NUT V2 P0513X2082-6V2 R CAPACITOR COVER V P0513X2030 LOCK WASHER 1" 82-7V2 P0513X2082-7V2 MOTOR JUNCTION BOX V P0513X2031 MOTOR CORD 14G 3W 82-8 P0513X CONTACT PLATE 5/8 32 P0513X2032 COMPRESSION SPRING 7 X 8 X P0513X CENTRIFUGAL SWITCH 5/ P0513X2033 ROLL PIN 3 X P0513X BALL BEARING 6203ZZ 34 P0513X2034 ALIGNMENT PLATE P0513X BALL BEARING 6205ZZ 35 P0513X2035 THRUST BEARING P0513X2083 HEX BOLT M X P0513X BUTTON START/STOP SWITCH 84 P0513X2084 LOCK WASHER 10MM 37 P0513X2037 TENSION HANDWHEEL 85 P0513X2085 MOTOR MOUNT BRACKET 38 P0513X2038 TENSION ADJUSTING ROD 86 P0513X2086 BUTTON HD CAP SCR M X P0513X2039 FLANGE SCREW M5-.8 X P0513X2087 STRAIN RELIEF PLATE 2-HOLE 40 P0513X2040 EXT TOOTH WASHER 5MM 88 P0513X2088 FLANGE SCREW M5-.8 X P0513X2041 HEX NUT M P0513X2089 PILLOW BLOCK 42 P0513X2042 FLANGE SCREW M5-.8 X P0513X2090 KEY 5 X 5 X P0513X2043 SWITCH BACK PLATE 91 P0513X2091 HEX BOLT M X 20 LH 44 P0513X2044 CAP SCREW M X P0513X2092 MOTOR PULLEY TYPE-A 3.5" 45 P0513X2045 FENDER WASHER 8MM 93 P0513X2093 V-BELT A42 46 P0513X2046 UPPER WHEEL SLIDING BRACKET 94 P0513X2094 CAP SCREW M6-1 X P0513X2047 CAP SCREW M X 50 95A P0513X2095A LOWER WHEEL COVER 48 P0513X2048 STEEL BLIND RIVET 3 X 13MM 97 P0513X2097 FENDER WASHER 8MM 49 P0513X2049 CAP SCREW M6-1 X P0513X2111 CAP SCREW M6-1 X P0513X2050 CLEAR WINDOW 119 P0513X2119 LOCK WASHER 4MM 55A P0513X2055A UPPER WHEEL COVER ASSY G0513 Series Bandsaws -87-

90 G0513X2 Labels REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0513X2201 MODEL NUMBER LABEL 209 P0513X2209 ELECTRICITY LABEL 202 P0513X2202 GRIZZLY LOGO PLATE 210 P0513X2210 EXTREME SERIES PLATE 203 P0513X2203 OPEN DOOR LABEL 211 P0513X2211 DISCONNECT POWER LABEL 204 P0513X2204 GUARD ADJ LABEL 212 P0513X2212 OPEN DOOR LABEL 205 P0513X2205 SCALE DIRECTIONS LABEL 213 P0513X2213 PUTTY TOUCH-UP PAINT 206 P0513X2206 SAFETY GLASSES LABEL 214 P0513X2214 TENSION ADJ LABEL 207 P0513X2207 HANDS/BLADE LABEL 215 P0513X2215 GRIZZLY GREEN TOUCH-UP PAINT 208 P0513X2208 READ MANUAL LABEL 216 P0513X2216 MACHINE ID LABEL Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) or G0513 Series Bandsaws

91 G0513 Series Bandsaws -89- G0513X2B Main A V2 19-6V V

92 G0513X2B Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 P0513X2B002 SET SCREW M6-1 X P0513X2B041 START BUTTON 3 P0513X2B003 BUSHING 44 P0513X2B044 CAP SCREW M X 16 4 P0513X2B004 LIFTING EYE BOLT M P0513X2B045 FENDER WASHER 8MM 5 P0513X2B005 MACHINE BODY 46 P0513X2B046 UPPER WHEEL SLIDING BRACKET 7 P0513X2B007 BUSHING 47 P0513X2B047 CAP SCREW M6-1 X 25 8 P0513X2B008 FLAT WASHER 6MM 48 P0513X2B048 STEEL BLIND RIVET 3 X 13MM 10 P0513X2B010 HEX NUT M P0513X2B049 CAP SCREW M6-1 X P0513X2B011 POINTER 50 P0513X2B050 CLEAR WINDOW 12 P0513X2B012 STEP SCREW M4-.7 X 5 51 P0513X2B051 KEY SWITCH 13 P0513X2B013 HINGE SHAFT 55A P0513X2B055A UPPER WHEEL COVER ASSY 14 P0513X2B014 ROLL PIN 5 X P0513X2B055 UPPER WHEEL COVER 15 P0513X2B015 UPPER WHEEL SHAFT HINGE 56 P0513X2B056 HEX BOLT M6-1 X P0513X2B016 UPPER WHEEL SHAFT 57 P0513X2B057 FLAT WASHER 6MM 17 P0513X2B017 UPPER WHEEL ASSEMBLY 58 P0513X2B058 WHEEL BRUSH 17-1 P0513X2B017-1 BUSHING 59 P0513X2B059 CAP SCREW M6-1 X P0513X2B017-2 BALL BEARING RS 60 P0513X2B060 STAR KNOB 17-3 P0513X2B017-3 INT RETAINING RING 47MM 61 P0513X2B061 LOCK NUT M P0513X2B017-4 UPPER WHEEL 17" 62 P0513X2B062 STRAIN RELIEF 16MM STRT LT 17-5 P0513X2B017-5 URETHANE TIRE 17" 1-PAIR 63 P0513X2B063 HEIGHT POINTER 18 P0513X2B018 LOWER WHEEL ASSEMBLY 64 P0513X2B064 HEX NUT M P0513X2B018-1 BUSHING 65 P0513X2B065 HEX BOLT M X P0513X2B018-2 BALL BEARING RS 66 P0513X2B066 STAR KNOB BOLT M X P0513X2B018-3 INT RETAINING RING 47MM 67 P0513X2B067 STAR KNOB BOLT M X P0513X2B018-4 LOWER WHEEL 17" 68 P0513X2B068 THREADED HANDLE M P0513X2B018-5 URETHANE TIRE, 1-PAIR 69 P0513X2B069 CAM 19 P0513X2B019 MAG SWITCH ASSEMBLY MPE P0513X2B070 PILLOW BLOCK 19-1 P0513X2B019-1 MAG SWITCH COVER ASSEMBLY 71 P0513X2B071 HANDLE M P0513X2B019-2 CONTACTOR SDE MA V 72 P0513X2B072 LEVER 19-3 P0513X2B019-3 OL RELAY SDE RA A 73 P0513X2B073 HEX NUT M V2 P0513X2B019-5V2 PWR CORD 14G 3W 6-15P V P0513X2B074 LEVER HUB 19-6V2 P0513X2B019-6V2 CONTROL CORD 16G 5W V P0513X2B075 BUTTON HD CAP SCR M X P0513X2B019-7 MOTOR CORD 14G 5W 76 P0513X2B076 LOCK WASHER 8MM 19-8 P0513X2B019-8 PHLP HD SCR M5-.8 X P0513X2B078 SHAFT COVER 19-9 P0513X2B019-9 RECTIFIER PU P0513X2B079 SET SCREW M X P0513X2B021 WHEEL FLAT WASHER 8MM 80 P0513X2B080 HEX NUT M P0513X2B022 CAP SCREW M X P0513X2B081 LOWER WHEEL SHAFT 23 P0513X2B023 SAW BLADE 131.5" X 1/2" 6TPI HOOK 82 P0513X2B082 MOTOR 2HP 220V 1-PH W/BRAKE 24 P0513X2B024 LOCK WASHER 8MM 82-2 P0513X2B082-2 MOTOR FAN COVER 25 P0513X2B025 CAP SCREW M X P0513X2B082-3 MOTOR FAN 28 P0513X2B028 LOWER WHEEL PULLEY 82-4 P0513X2B082-4 CAPACITOR COVER 29 P0513X2B029 HEX NUT V2 P0513X2B082-5V2 R CAPACITOR 45M 400V 2 X 2-1/2 30 P0513X2B030 LOCK WASHER 1" 82-6 P0513X2B082-6 MOTOR JUNCTION BOX 31 P0513X2B031 CONTROL PANEL PLATE 82-9 P0513X2B082-9 MAGNETIC BRAKE YZG 32 P0513X2B032 COMPRESSION SPRING 7 X 8 X P0513X2B BRAKE SHOE 33 P0513X2B033 ROLL PIN 3 X P0513X2B CAP SCREW M6-1 X P0513X2B034 ALIGNMENT PLATE P0513X2B LOCK WASHER 6MM 35 P0513X2B035 THRUST BEARING P0513X2B KEY 5 X 5 X P0513X2B036 TAP SCREW M4 X P0513X2B BALL BEARING 6203ZZ 37 P0513X2B037 TENSION HANDWHEEL P0513X2B BALL BEARING 6205ZZ 38 P0513X2B038 TENSION ADJUSTING ROD 83 P0513X2B083 HEX BOLT M X P0513X2B039 FLANGE SCREW M5-.8 X P0513X2B084 LOCK WASHER 10MM 40 P0513X2B040 STOP BUTTON 85 P0513X2B085 MOTOR MOUNT BRACKET -90- G0513 Series Bandsaws

93 G0513X2B Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 86 P0513X2B086 BUTTON HD CAP SCR M X P0513X2B094 CAP SCREW M6-1 X P0513X2B087 STRAIN RELIEF PLATE 1-HOLE 95 P0513X2B095 LOWER WHEEL COVER 88 P0513X2B088 FLANGE SCREW M5-.8 X P0513X2B097 FENDER WASHER 8MM 89 P0513X2B089 PILLOW BLOCK 111 P0513X2B111 CAP SCREW M6-1 X P0513X2B090 KEY 5 X 5 X P0513X2B119 LOCK WASHER 8MM 91 P0513X2B091 KEY 5 X 5 X P0513X2B176 FLANGE SCREW M5-.8 X P0513X2B092 MOTOR PULLEY TYPE-A 3.5" 177 P0513X2B177 STRAIN RELIEF 5/16" ELBOW LT 93 P0513X2B093 V-BELT A-42 G0513X2B Labels V REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0513X2B201 MODEL NUMBER LABEL 209 P0513X2B209 ELECTRICITY LABEL 202 P0513X2B202 GRIZZLY LOGO PLATE 210 P0513X2B210 EXTREME SERIES PLATE 203 P0513X2B203 OPEN DOOR LABEL 211 P0513X2B211 DISCONNECT POWER LABEL 204 P0513X2B204 GUARD ADJ LABEL 212 P0513X2B212 OPEN DOOR LABEL 205 P0513X2B205 SCALE DIRECTIONS LABEL 213 P0513X2B213 PUTTY TOUCH-UP PAINT 206 P0513X2B206 SAFETY GLASSES LABEL 214 P0513X2B214 TENSION ADJ LABEL 207 P0513X2B207 HANDS/BLADE LABEL 215 P0513X2B215 GRIZZLY GREEN TOUCH-UP PAINT 208 P0513X2B208 READ MANUAL LABEL 216V2 P0513X2B216V2 MACHINE ID LABEL CSA V Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) or G0513 Series Bandsaws -91-

94 -92- G0513 Series Bandsaws G0513X2BF Main A

95 G0513X2BF Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 P0513X2BF002 SET SCREW M6-1 X P0513X2BF046 UPPER WHEEL SLIDING BRACKET 3 P0513X2BF003 BUSHING 47 P0513X2BF047 CAP SCREW M6-1 X 25 4 P0513X2BF004 LIFTING EYE BOLT M P0513X2BF048 STEEL BLIND RIVET 3 X 13MM 5 P0513X2BF005 MACHINE BODY 49 P0513X2BF049 CAP SCREW M6-1 X 10 7 P0513X2BF007 BUSHING 50 P0513X2BF050 CLEAR WINDOW 8 P0513X2BF008 FLAT WASHER 6MM 51 P0513X2BF051 KEY SWITCH 10 P0513X2BF010 HEX NUT M6-1 55A P0513X2BF055A UPPER WHEEL COVER ASSY 11 P0513X2BF011 POINTER 55 P0513X2BF055 UPPER WHEEL COVER 12 P0513X2BF012 STEP SCREW M4-.7 X 5 56 P0513X2BF056 HEX BOLT M6-1 X P0513X2BF013 HINGE SHAFT 57 P0513X2BF057 FLAT WASHER 6MM 14 P0513X2BF014 ROLL PIN 5 X P0513X2BF058 WHEEL BRUSH 15 P0513X2BF015 UPPER WHEEL SHAFT HINGE 59 P0513X2BF059 CAP SCREW M6-1 X P0513X2BF016 UPPER WHEEL SHAFT 60 P0513X2BF060 STAR KNOB 17 P0513X2BF017 UPPER WHEEL ASSEMBLY 61 P0513X2BF061 LOCK NUT M P0513X2BF017-1 BUSHING 62 P0513X2BF062 STRAIN RELIEF 16MM STRAIGHT LT 17-2 P0513X2BF017-2 BALL BEARING RS 63 P0513X2BF063 HEIGHT POINTER 17-3 P0513X2BF017-3 INT RETAINING RING 47MM 64 P0513X2BF064 HEX NUT M P0513X2BF017-4 UPPER WHEEL 17" 65 P0513X2BF065 HEX BOLT M X P0513X2BF017-5 URETHANE TIRE 17" 1-PAIR 66 P0513X2BF066 STAR KNOB BOLT M X P0513X2BF018 LOWER WHEEL ASSEMBLY 67 P0513X2BF067 STAR KNOB BOLT M X P0513X2BF018-1 BUSHING 68 P0513X2BF068 THREADED HANDLE M P0513X2BF018-2 BALL BEARING RS 69 P0513X2BF069 CAM 18-3 P0513X2BF018-3 INT RETAINING RING 47MM 70 P0513X2BF070 PILLOW BLOCK 18-4 P0513X2BF018-4 LOWER WHEEL 17" 71 P0513X2BF071 HANDLE M P0513X2BF018-5 URETHANE TIRE 17" 1-PAIR 72 P0513X2BF072 LEVER 19 P0513X2BF019 MAG SWITCH ASSY SDE MPE V 73 P0513X2BF073 HEX NUT M P0513X2BF019-1 CONTACTOR SDE MA V 74 P0513X2BF074 LEVER HUB 19-2 P0513X2BF019-2 OL RELAY SDE RA A 75 P0513X2BF075 BUTTON HD CAP SCR M X P0513X2BF019-3 MAG SWITCH COVER ASSEMBLY 76 P0513X2BF076 LOCK WASHER 8MM 19-4 P0513X2BF019-4 CONTROL CORD 16G 5W V P0513X2BF078 SHAFT COVER 19-5 P0513X2BF019-5 MOTOR CORD 14G 5W 79 P0513X2BF079 SET SCREW M X P0513X2BF019-6 PHLP HD SCR M5-.8 X P0513X2BF080 HEX NUT M P0513X2BF021 WHEEL FLAT WASHER 8MM 81 P0513X2BF081 LOWER WHEEL SHAFT 22 P0513X2BF022 CAP SCREW M X P0513X2BF082 MOTOR 2HP 220V 1-PH W/BRAKE 23 P0513X2BF023 SAW BLADE 131.5" X 1/2" 6TPI HOOK 82-2 P0513X2BF082-2 MOTOR FAN COVER 24 P0513X2BF024 LOCK WASHER 8MM 82-3 P0513X2BF082-3 MOTOR FAN 25 P0513X2BF025 CAP SCREW M X P0513X2BF082-4 CAPACITOR COVER 28 P0513X2BF028 WHEEL PULLEY/BRAKE DRUM 82-5 P0513X2BF082-5 R CAPACITOR 45M 400V 2 X 2-1/2 29 P0513X2BF029 HEX NUT P0513X2BF082-6 MOTOR JUNCTION BOX 30 P0513X2BF030 LOCK WASHER 1" 82-9 P0513X2BF082-9 MAGNETIC BRAKE YZG 31 P0513X2BF031 CONTROL PANEL PLATE P0513X2BF BRAKE SHOE 32 P0513X2BF032 COMPRESSION SPRING 7 X 8 X P0513X2BF BALL BEARING 6205ZZ 33 P0513X2BF033 ROLL PIN 3 X P0513X2BF BALL BEARING 6203ZZ 34 P0513X2BF034 ALIGNMENT PLATE 83 P0513X2BF083 HEX BOLT M X P0513X2BF035 THRUST BEARING P0513X2BF084 LOCK WASHER 10MM 36 P0513X2BF036 TAP SCREW M4 X P0513X2BF085 MOTOR MOUNT BRACKET 37 P0513X2BF037 TENSION HANDWHEEL 86 P0513X2BF086 BUTTON HD CAP SCR M X P0513X2BF038 TENSION ADJUSTING ROD 87 P0513X2BF087 STRAIN RELIEF PLATE 1-HOLE 39 P0513X2BF039 FLANGE SCREW M5-.8 X P0513X2BF088 TAP SCREW M4 X P0513X2BF040 STOP BUTTON 89 P0513X2BF089 PILLOW BLOCK 41 P0513X2BF041 START BUTTON 90 P0513X2BF090 KEY 5 X 5 X P0513X2BF044 CAP SCREW M X P0513X2BF091 HEX BOLT M X 20 LH 45 P0513X2BF045 FENDER WASHER 8MM 92 P0513X2BF092 MOTOR PULLEY TYPE-A 3.5" G0513 Series Bandsaws -93-

96 G0513X2BF Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 93 P0513X2BF093 V-BELT A P0513X2BF172 CORD CLIP 5/16" 94 P0513X2BF094 CAP SCREW M6-1 X P0513X2BF173 FLANGE SCREW M5-.8 X P0513X2BF095 LOWER WHEEL COVER 174 P0513X2BF174 PHLP HD SCR M4-.7 X P0513X2BF097 FENDER WASHER 8MM 175 P0513X2BF175 EXT TOOTH WASHER 5MM 111 P0513X2BF111 CAP SCREW M6-1 X P0513X2BF177 JUNCTION BOX 119 P0513X2BF119 LOCK WASHER 8MM 178 P0513X2BF178 WIRE NUT 14-22G 171 P0513X2BF171 FLANGE SCREW M5-.8 X 10 G0513X2BF Labels REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0513X2BF201 MODEL NUMBER LABEL 208 P0513X2BF208 READ MANUAL LABEL 202 P0513X2BF202 NAMEPLATE-LARGE 209 P0513X2BF209 ELECTRICITY LABEL 203 P0513X2BF203 DON'T OPEN DOOR LABEL 211 P0513X2BF211 UNPLUG/DOOR HAZARD LABEL 204 P0513X2BF204 GUARD ADJUSTMENT LABEL 213 P0513X2BF213 PUTTY TOUCH-UP PAINT 205 P0513X2BF205 SCALE DIRECTIONS LABEL 214 P0513X2BF214 TENSION ADJ LABEL 206 P0513X2BF206 SAFETY GLASSES LABEL 215 P0513X2BF215 GRIZZLY GREEN TOUCH-UP PAINT 207 P0513X2BF207 HANDS/BLADE HAZARD LABEL 216 P0513X2BF216 MACHINE ID LABEL Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) or G0513 Series Bandsaws