MODEL G " FOOT SHEAR OWNER'S MANUAL

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1 MODEL G " FOOT SHEAR OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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3 Table of Contents INTRODUCTION... 2 SECTION 1: SAFETY... 5 SECTION 2: SET UP... 8 SECTION 3: OPERATIONS SECTION 4: ACCESSORIES...17 SECTION 5: MAINTENANCE SECTION 6: SERVICE WARRANTY AND RETURNS... 22

4 INTRODUCTION Foreword Contact Info www. grizzly.com

5 Machine Data Sheet

6 Identification Figure 1. A. B. C. D. E. F. G. H. I.

7 SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. NOTICE Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. 2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. 3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. 5. WEAR PROPER APPAREL. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

8 Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. 8. KEEP CHILDREN AND VISITORS AWAY. 9. MAKE WORKSHOP CHILD PROOF. 10. NEVER LEAVE WHEN MACHINE IS RUNNING. OFF 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. 12. KEEP WORK AREA CLEAN AND WELL LIT. 17. REMOVE ADJUSTING KEYS AND WRENCHES. ON 18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. 19. USE RECOMMENDED ACCESSORIES. 20. DO NOT FORCE MACHINERY. 21. SECURE WORKPIECE. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. 14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY 15. MAINTAIN MACHINERY WITH CARE. 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. 22. DO NOT OVERREACH. 23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. 24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY 25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS

9 Additional Safety Instructions for Foot Shears 1. GUARDS. 2. FOOTING. 3. HANDS AND FINGERS. 4. OPERATOR POSITION. 5. CAPACITY. 6. PROPER USE. 7. EXTENSION ARMS. 8. COMFORTABLE CUTTING OPERATIONS. 9. EXPERIENCING DIFFICULTIES. 10. BLADE ADJUSTMENTS AND MAINTENANCE. Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

10 SECTION 2: SET UP Set Up Safety Items Needed for Set Up This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G5772 is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate. Description Qty Unpacking please immediately call Customer Service at (570) for advice. Otherwise, filing a freight claim can be difficult.

11 Inventory Box 1: (Figures 2 & 3) Qty A. B. C. D. E. F. G. Hardware and Tools Figure 3. NOTICE Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are missing. Figure 2.

12 Clean Up Site Considerations For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Floor Load Machine Data Sheet Working Clearances Figure 4 Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area. Figure 4. Unsupervised children and visitors inside your shop could cause serious personal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!

13 Lifting Foot Shear Figure 5. Mounting to Shop Floor Figure5 Bolting to Concrete Floors Figure 6 Figure 7 Figure6 NOTICE Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine at a later point. Figure7

14 Foot Pedal Components and Hardware Needed: Qty To install the foot pedal: Front Extension Arms Components and Hardware Needed: Qty To install the front extension arms: Figure Figure9 Figure 8. Figure 9.

15 Rear Extension Arms Hold Down Adjustment Components and Hardware Needed: Qty To install the front extension arms: Components and Hardware Needed: Qty To adjust the hold down: Figure Steps 1 & 2. Figure 11 Figure 10. Figure Tip: To avoid scratching the surface of your workpiece, apply thin rubber pads to the bottom of the hold down fingers.

16 To perform the blade set up: 1. Blade Adjustment Figure Adjusting Blade Bow Figure13 Note:The gap width will change depending on the type and gauge of the material being sheared. This is a trial-and-error process. Test with scrap pieces until you achieve satisfactory results Figure 12. NOTICE: The moving blade should never overlap the fixed blade. This will cause damage to both. Figure

17 Adjusting Blade Bow Finger Guard Figure14 Blade Adjustment NOT Figure 14. Figure 15.

18 SECTION 3: OPERATIONS Operation Safety CRUSHING AND SEVERING HAZARD! Keep hands and fingers away from hold down and blade when shearing or serious injury will occur! Figure 16. Damage to your eyes and ears could result from using this machine without proper protective gear. Always wear safety glasses, and hearing protection when operating this machine. Shearing Tips NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Stops & Guides Figure 16 Figure 17.

19 SECTION 4: ACCESSORIES G5618 Deburring Tool with two Blades G5619 Extra Aluminum Blades G5620 Extra Brass and Cast Iron Blade H5614 Wire Gauge US Standard Figure 20. Figure 18. H3153 Pigskin Palm Gloves H3154 Lined Pigskin Palm Gloves H7205 Machinery s Handbook H3154 H3153 Figure 19. Figure 21.

20 SECTION 5: MAINTENANCE Blade Care Gib Adjustment Figure22 Figure 23. Lubrication Figure 22. Return Spring Tension Figure22

21 SECTION 6: SERVICE Operations Troubleshooting

22 Parts Breakdown

23 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P TABLE 41A P A CAP SPRING 2 P CUTTER BAR 42 P SWIVEL TOP 3 P HOLD DOWN 43 P SWIVEL BOTTOM 4 P RH SIDE PANEL 44 P STUD 5 P LH SIDE PANEL 45 PLW10M LOCK WASHER 16MM 6 P FRONT ARM EXT 46 PN05M HEX NUT M PB24M HEX BOLT M X P SPRING MOUNTING BRACKET 8 P HOLD DOWN SPRING PSB64M CAP SCREW M X 25 9 P HOLD DOWN SPRING STUD 49 PW04M FLAT WASHER 10MM 10 PN09M HEX NUT M P TOP SWIVEL SCREW 11 PB125M HEX BOLT M X P BOTTOM SWIVEL SCREW 12 PW06M FLAT WASHER 12MM 53 P HINGE PIN 13 P FINGER GUARD 58 P BACK GAUGE ROD 14 PSB58M CAP SCREW M X P BACK GAUGE STOP 15 P LH TABLE SCALE 60L P L BACK GAUGE EXT BAR (L) 16 P RH TABLE SCALE 60R P R BACK GAUGE EXT BAR (R) 17 P TABLE SCALE SCREW 61 P ADJUSTABLE BLOCK 17A P A TABLE SCALE WASHER 62 P ADJUSTABLE DIAL 18 PSS39M SET SCREW M X P ADJUSTABLE SCREW 19 PSB47M CAP SCREW M X PN02M HEX NUT M PB113M HEX BOLT M16-2 X P LOCK KNOB 22 PW08M FLAT WASHER 16MM 66 P STUD 23 PN05M HEX NUT M P ROD BRACKET 24 P MOVING KNIFE (UPPER) 68 P EXT BAR SCREW 25 P FIXED KNIFE (LOWER) 69 PB32M HEX BOLT M X PB31M HEX BOLT M X PN02M HEX NUT M PSB90M CAP SCREW M X P FRONT STOP 28 PW04M FLAT WASHER 10MM 72 P T-BOLT 29 PW04M FLAT WASHER 10MM 73 PW02 FLAT WASHER 3/8" 30 PSS15M SET SCREW M X P WING NUT 31 P GIB 75 P BEVEL GAUGE 32 PSB72M CAP SCREW M X PSS10M SET SCREW M X PN02M HEX NUT M P FOOT PEDAL 34 P STRAIGHTENER ROD 78 P MACHINE ID LABEL 35 PW08M FLAT WASHER 16MM 79 P SAFETY GLASSES LABEL 36 PN05M HEX NUT M P READ MANUAL LABEL 37 P ADJ SCREW M16 X P SHEARED FINGERS LABEL 38 PN05M HEX NUT M P GUARD LABEL 39 PW08M FLAT WASHER 16MM 83 P MODEL NUMBER LABEL 40 PSS10M SET SCREW M X P PEDAL ASSY 41 P FOOT PEDAL SPRING 903 P BACK GAUGE ASSY Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) or to order new labels. G " Foot Shear -21-

24 WARRANTY AND RETURNS 1 year

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28 Buy Direct and Save with Grizzly Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY!

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