MODEL H8178 POWER FEED OWNER'S MANUAL

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1 MODEL H8178 POWER FEED OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

3 INTRODUCTION... 2 SECTION 1: SAFETY... 4 SECTION 2: CIRCUIT REQUIREMENTS... 7 SECTION 3: SETUP... 8 Table of Contents SECTION 4: OPERATIONS SECTION 5: ACCESSORIES SECTION 6: MAINTENANCE SECTION 7: SERVICE SECTION 8: WIRING WARRANTY AND RETURNS... 25

4 INTRODUCTION Foreword Contact Info www. grizzly.com

5 Machine Data Sheet Product Dimensions: Electrical: Motor: MODEL H8178 POWER FEED FOR MODEL G0463 & G0619 MILL/DRILLS

6 SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. NOTICE Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. 2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. 3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. 5. WEAR PROPER APPAREL. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

7 Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. 8. KEEP CHILDREN AND VISITORS AWAY. 9. MAKE WORKSHOP CHILD PROOF. 10. NEVER LEAVE WHEN MACHINE IS RUNNING. OFF 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. 12. KEEP WORK AREA CLEAN AND WELL LIT. 17. REMOVE ADJUSTING KEYS AND WRENCHES. ON 18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. 19. USE RECOMMENDED ACCESSORIES. 20. DO NOT FORCE MACHINERY. 21. SECURE WORKPIECE. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. 14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY 15. MAINTAIN MACHINERY WITH CARE. 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. 22. DO NOT OVERREACH. 23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. 24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY 25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS

8 Additional Safety for Power Feeds 1. UNDERSTANDING CONTROLS. 2. SAFETY ACCESSORIES. 3. WORK HOLDING MACHINE CARE AND MAINTENANCE. AVOIDING ENTANGLEMENT. 4. SPINDLE SPEEDS. 10. CLEAN-UP. 5. POWER DISRUPTION. OFF BE ATTENTIVE. DISCONNECT POWER. 11. CUTTING TOOL INSPECTION. 12. EXPERIENCING DIFFICULTIES. No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model H8178. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

9 SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Electrocution or fire could result if this machine is not grounded correctly or if your electrical configuration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician! Amperage Draw Circuit Recommendations If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. Plug/Receptacle Type SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. Extension Cords 5-15 PLUG GROUNDED 5-15 RECEPTACLE Figure 1.

10 SECTION 3: SETUP Setup Safety Items Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! Unpacking please immediately call Customer Service at (570) for advice. Tools & Hardware Needed: Qty Otherwise, filing a freight claim can be difficult.

11 Inventory Installation Box 1 (see Figures 2 3): Qty A. B. C. D. E. F. G. To install the power feed: Figure 4 Note: Make your adjustments on all four locations equally and in small increments. Figure Figure 4. Figure 3.

12 4. 5. Figure 5 8. Figure 6 9. Figure 7 Figure Figure 6 Figure Figure Figure 8 Figure 6. Figure 8.

13 12. Figure Figure 11 Figure Figure 10. DO NOT WILL Figure Note: We do not recommend removing the paint completely, just ensure that the surface is flat. 17. Figure 12 Figure Figure 12.

14 18. Figure Figure 15 Figure Figure 14 Figure Figure 16 Figure Figure Step 6

15 NOTICE Make sure to position the left and right stops so that the table can travel an additional 10mm before the leadscrew runs out of thread. The reason for this additional table travel is that after using the rapid feed feature, the momentum of the motor armature keeps rotating leadscrew so the table moves a few millimeters past your normal stop location. If the lead screw runs out of travel before the table naturally slows to a stop, a damaging hard stop will occur. Periodically, make sure that you always have the appropriate table free travel past the stop setting to prevent damaging hard stops. 26. Figure 18. Figure Figure 17 Note:You may want to additionally drill and insert a roll pin to prevent any chance of a stop block inadvertently moving past the stop setting. If the stop moves past your maximum stop setting, the lead screw will run out of thread and slam the table and power feed to a hard stop causing possible damage. Figure Figure

16 SECTION 4: OPERATIONS Operation Safety Power Feed Controls Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery. If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. NOTICE Always disconnect power from the power feed when not in use. Failure to do this may result in power feed damage. Figure 19 A. Green Power Lamp B. Orange Fault Lamp C. Feed Direction Lever D. Feed Speed Dial E. Rapid Feed Button F. Fuse Figure 19.

17 SECTION 5: ACCESSORIES H8179 Horizontal Milling Table G " Swivel Base Milling Vise G " Swivel Base Milling Vise G5972 4" Swivel Base Milling Vise G5973 5" Swivel Base Milling Vise G5974 6" Swivel Base Milling Vise G5975 8" Swivel Base Milling Vise H8179 Figure 22. Figure 20. H8177 Worktable with Angle H Rotary Table Figure 23. Figure 21.

18 SECTION 6: MAINTENANCE Brush Replacement Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule Daily Check: Monthly Check: Figure 24 Annual or Biannual Check: Tools Needed: Qty To replace the brushes: Figure 25 Figure Figure Figure 24 Figure 26.

19 SECTION 7: SERVICE About Service Troubleshooting Page 15

20 SECTION 8: WIRING Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. MODIFICATIONS. WIRE CONNECTIONS. WIRE/COMPONENT DAMAGE. MOTOR WIRING. CAPACITORS/INVERTERS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at

21 Electrical Components Note: Available in color online at grizzly.com Figure 27. Figure 29. Figure 28. READ ELECTRICAL SAFETY ON PAGE 18!

22 Figure 30. Figure 31. Figure 32. READ ELECTRICAL SAFETY ON PAGE 18!

23 READ ELECTRICAL SAFETY ON PAGE 18! Wiring Diagram

24 Parts Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 1V2 PH V2 FUSE 2A V PH VENT COVER 2 PH FEED DIRECTION SWITCH 21 PFH49M FLAT HD SCR M3-.5 X 6 3 PH FEED SHAFT BUSHING 22 PH FEMALE BALL KNOB M PH UPPER LABEL 23 PH LEVER 5 PH LOWER LABEL 24 PH LEVER HUB 6 PH POWER CORD 110V 7' 25 PS07M PHLP HD SCR M4-.7 X 8 7 PH BRUSH SET 26 PH DIAL KNOB 8 PH BRUSH CAP 27 PH RAPID FEED BUTTON 9V2 PH V2 CIRCUIT BOARD XMT-1115J V PH MOUNTING PLATE 10 PH INSULATOR 29 PSB30M CAP SCREW M6-1 X PH RIGHT STOP ASSEMBLY 30 PH FAULT LAMP 12 PH RIGHT STOP BLOCK 31 PH POWER LAMP 13 PH LEFT STOP ASSEMBLY 32 PH FUSE HOUSING 14 PH LEFT STOP BLOCK 33 PH T-NUT 15 PSB01M CAP SCREW M6-1 X PH COMPRESSION SPRING 16 PFH25M FLAT HD SCR M4-.7 X PH SHAFT PIN 17 PH HOUSING 36 PSB95M CAP SCREW M5-.8 X PH DUST PLUG 37 PH CRIMP CLIP 19 PH MOTOR AND GEARBOX 38 PH LIMIT SWITCH ASSEMBLY

25 WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential Note: We never use names more than 3 times. 10.

26

27 WARRANTY AND RETURNS 1 year

28 Buy Direct and Save with Grizzly Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY!

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