PRO Brake System. P R O 1 9 a n d P R O 1 4 B r a k e s
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1 P R O 1 9 a n d P R O 1 4 B r a k e s PRO Brake System PRO Cut Off Gauge Simplifies cutting. PRO Cut-Off Quickly, safely, and easily makes factory quality cuts in coil stock, sheet metal, and vinyl siding right on your Brake. Brake Buddy Instant roll forming tool. Side-Winder Works in tandem with all PRO Series Brakes. Snap Stand Heavy Duty Transportable Support; sets up in seconds. Wheel Kit Allows for easy transport of Snap Stand. 1
2 manufactured after 9/15/ AXLE ASSEMBLY QUICK TWIST MAIN FRAME ASSEMBLY QUICK TWIST Handle Grip Axle Assembly Quick Twist Main Frame Assembly Quick Twist Rib Roller Upper Rib Roller Lower (steel) Washer Roller Cap Screw Graduated Brick Mold Upper Roller Graduated Brick Mold Lower Roller (steel) Graduated Traditional Brick Mold Lower Roller V-Groove Upper Roller V-Groove Lower Roller Crown Molding Upper Roller Crown Molding Lower Roller Brake Buddy purchased prior to 3/15/ Upper Brick Mold Roller Steel Original Brick Mold Lower Roller Steel Original Traditional Brick Mold Roller manufactured prior to 9/15/ AXLE ASSEMBLY MAIN FRAME ASSEMBLY Handle Grip Axle Cap Screw Washer Roller Screw Cap Main Frame Assembly Axle Assembly Upper Rib/Fascia Roller Lower Rib/Fascia Roller Upper V Groove Roller Lower V Groove Roller Brake Buddy purchased prior to 3/15/ Upper Brick Mold Roller Steel Original Brick Mold Lower Roller Steel Original Traditional Brick Mold Roller Brake Buddy purchased after 3/15/ Graduated Upper Brick Mold Roller Steel Graduated Lower Brick Mold Roller Steel Graduated Traditional Brick Mold Roller Material Support Table Bender Table Assembly Bender Table Pad /4 20 x 1" Phil FL HD Nut Hex 1/ Parts sold in kits are not available for purchase individually.
3 Installing the Light Duty Folding Legs Mounting Plate Channel Leg Plate Rail 36 1 /2" Drill Drill 36 1 /2" 36 1 /2" Drill Center of Brake 36 1 /2" Drill Brake of Center Mounting Plate U Clamp Leg Tubes Mounting Plate U Clamp 1 Position leg plates into mounting plate channels, align holes and install nuts and bolts provided. 2 Invert Brake. From center of Brake, measure outward along each rail 36 1 /2" and drill one pilot hole in center of each rail using an 11/64" drill bit. 3 Set legs onto Brake with leg tubes near drilled pilot holes. Place U clamps over leg tubes, align holes and install sheet metal screws. Drill remaining holes through clamps and install screws. Install screws also in mounting plates as shown. Tapco Products Company
4 PRO CUT OFF GAUGE INSTRUCTIONS Step 1 Position the work piece in the Brake and close the Brake to loosely hold the material. Attach a Cut Off Gauge near each end of the material. Do this by placing the clip opening against the back edge of the Locking Anvil and pulling it sharply forward until it locks in place. Make sure the clip is as far forward as it can go. Flip the Cut Off Gauges up and out of the way. Attach Pro Cut Off Gauge Step 2 To set up for first time use, measure back from the edge near each end of the workpiece and make a mark. Flip the Cut Off Gauges down. The ends of the Cut Off Gauges indicate where the Cut Off will make the cut. Move the workpiece until the marks align with the ends of the gauges, then lock the brake. CUT LINE I /5/04
5 Step 3 Flip the Gauges up and out of the way of the Cut Off and make the cut. Look at the cut relative to your marks. Due to variations in Cut Offs, it may be necessary to adjust your future marks to compensate for any differences. Step 4 When working with shorter lengths of material, the Gauge can be re-positioned by sliding it along the Anvil. It can be removed by pulling down on the bottom of the clip and sliding it off. Another way is to simply push sideways on the end of the Gauge to force the Clip off the Anvil. The raised tab on the Gauge makes a convenient place to hook a Tape Measure for layout. The tab is positioned to match the nose of the Anvil or the bend point of the workpiece.
6 PORTABLE COIL HOLDER Pro-Coiler shown on Windy SP, coil not included The portable coil holder that becomes an integral part of your Windy SP Port-O-Brake to increase your production and help eliminate waste. Lightweight and easy to use. Weighs less than 10 lbs. Hooks on to your Brake in seconds. Changes coils quickly. Coil capacity up to 24 wide and 150 long. Plastic Coil Guards provided. Install as indicated. Protects Coil from marring. Fast, simple one-man operation. Roll out and cut squarely to your exact length. Detaches easily at the end of the day. Keeps your coil factory fresh Headwaters. All rights reserved. T1115 7/01
7 Pro-Coiler Installation Instructions Pro-Coiler Installation on Port-O-Slitter Stand Port-O-Slitter Cut-Off 24" Port-O-Slitter Pro-Coiler 24" Port-O-Slitter Stand Load Pro-Coiler with coil, set into bottom legs of stand as shown in photo. Cut Velcro strap into two pieces. Wrap the velcro around the Pro-Coiler and Slitter Stand to secure the Pro-Coiler as shown. I /14/04
8 11518 (sub-assembly) (replacement cover) Adjustable ASSEMBLY *This kit replaces the Track Bearing Kit Both are still available for purchase. **Please contact Customer Service if these parts need to be replaced ASSEMBLY Left Side Rail Front Support Bar Right Side Rail Roller Clip Support Bar Plastic Coil Guard x 1/2 Phil Pan Hd x 5/8 Type F Phil Hd Screw Nylon Spacer Pivot Spring Kit (3) Roller/Pivot Spring (3) x 1/2 Phil Pan Hd Screw Replacement Roller Cover Kit (3) Roller Covers Roller Tube (Sub-Assembly) Handle Bridge Cut-Off Guide Bearing Kit (2) Guide Bearing (2) 5/16" Roll Pin Adjustable Max Cut-Off Body 12396* Flange Track Bearing Kit* (2) Wide Flange Track Bearing (2) Lock nut 1/ (2) 1/4-20 X 5/8" Hex Button Hd Screw Track Bearing Kit (not shown) (2) Track Bearing /4-20 X 1" Hex Button Hd Screw /4-20 X 5/8" Hex Button HD Screw /4-20 X 1-1/4" Button Hd Screw Max Knife Assembly Hinge Clip Kit (not shown) /4-20 X 3/4" Hex Wash Hd Screw (not shown) Material Stop Kit (not shown) (2) Material Stop (2) 1/4-20 Knurled Knob (2) Cut-Off Tape Measure Adjusting Nut /4-20 X 1 1/2 Socket Head Cap Screws *This kit replaces the Track Bearing Kit Both are still available for purchase. **Please contact Customer Service if these parts need to be replaced. Parts sold in kits are not available for purchase individually Body Bridge Handle Knife Assembly /4-20 X 1-1/4" Button Hd Screw /4-20 X 1" Hex Button Hd Screw Hinge Clip Kit (not shown) /4-20 X 3/4" Hex Wash Hd Screw (not shown) Track Bearing Kit (not shown) (2) Track Bearing Material Stop Kit (not shown) (2) Material Stop (2) 1/4-20 Knurled Knob (2) Cut-Off Tape Measure Cut-Off Guide Bearing Kit (2) Guide Bearing (2) 5/16" Roll Pin /2"-13 X 1" Hex Button Hd Screw 12396* Flange Track Bearing Kit* (2) Wide Flange Track Bearing (2) 1/4-20 X 5/8" Hex Button Hd Screw (2) Lock nut 1/
9 /4-20 X 3/4" Hex Wash Hd Screw /4-20 Hex Flange Nut /4-20 X 2 1/2" Socket Cap Screw /4" X 1 1/4" Faspin Coil Carriage* Sidewinder Arm Clamping Rail Middle Support Clamp Support Front Support /8" Pop Rivet #10 X 5/8 Phil Fl Hd Rail Clip /4"-20 x 1" Hex Washer Head Screw Roller Tube Insert Nut Top Clamp/Support Vinyl Nylon Spacer Cut Off Stop C-Clip Retainer Clip Parts sold in kits are not available for purchase individually Bolt Kit (2) 5/16-18 x 13/4" Shoulder Bolt (2) Clamping Rail Bushing (2) Anvil Spring Carriage Roller and Spring Kit (4) Roller/Pivot Spring (2) Clip Sidewinder Knob and Clip Kit (1) Tension Clip (1) 5/16-18 x 2 Tee Handle Knob Back Rail Clip Sidewinder Parts Bag *Coil Carriage Cradle Handle Cradle Rail x 3/4 Phil Pan Hd Screw Replacement Roller Cover Kit (3) Roller Covers Roller Assembly Kit (1) Cradle Roller (1) 1/8" pop rivet (1) Roller Cover (2) Roller Tube Insert (2) 5/16-18 x 2 1/4 Hex Bolt (4) 5/16-18 Nylok Hex Nut
10 SSi nd ae p - WS itnadnedr Retainer Clip & C-Clip Installation Kit Contains: 1 pc C-clip 1 pc /4 x 1 1/4" lg. Faspin 1 pc Retainer Clip 1 pc /4-20 x 1.0" hex washer head screw Tools Needed: 3/8" wrench Remove the Sidewinder from the box. Attach the Retainer Clip to the front support with the 1/4-20 x 1.0" hex washer head screw. Use proper hole as described in figure 1a. The hole will be 14 5/16" from the end if used on a PRO-14 series brake and 19.0" from the end if used on a PRO-19 series brake. The retainer clip must run parallel with the front support and point to the left. See figures 1a, 1b, and 1c below. Rail Clip Tension Clip Side-Winder Operating Instructions Coil Cradle Brake s Back Rail Rail Clip Install the Sidewinder back on the brake. Insert the C-clip in the front support and fix in place with the 1/4 x 1 1/4" lg. faspin. See Figure 2a at right. 1a 1b PRO-II PRO-III PRO 14 position PRO 2000 PRO 19 position Locking Knob STEP 1 Set up is fast and easy. First, install Tension Clip with Locking Knob onto middle support rail in correct hole position for your brake. Do not tighten. See illustration above. Brake s Front Base Hinge Tension Clip STEP 2 Attach Side-Winder to the brake by inserting Back Rail Clip into the brake's Back (Box) Rail and Tension Clip onto your brake's Front Base Hinge. Tighten Locking Knob. 1c 2a Loading the Coil Cradle Cradle Roller Coil Cradle Finish Side UP Roller Tube NOTE: Direction of Coil Material Coil Cradle Roller Clip STEP 3 Remove Cradle Roller from Coil Cradle by grasping and unhooking Roller Clips at each end. To load coil finish side UP see steps 4a & 4b. To load coil finish side DOWN see steps 5a, 5b & 5c. STEP 4a To load coil finish side UP, insert Coil Cradle into center of coil then attach Cradle Roller to Coil Cradle over TOP of coil Beck Road Wixom, MI phone: (800) Headwaters. All rights reserved. T5280-CT 3/06
11 SSi nd ae p - WS itnadnedr Coil Holder System SSi nd ae p - WS itnadnedr Parts Diagram Finish Side DOWN Feed coil through Clamping Rail Remove Cradle Roller STEP 4b Place entire assembly on Side-Winder. STEP 5a To load coil finish side DOWN, place Coil Cradle onto Side-Winder after removing Cradle Roller. Feed coil through Clamping Rail STEP 5b Place coil on top of Coil Cradle (Note direction of coil material). STEP 5c Insert Cradle Roller through center of coil and attach to Roller Clips at each end of Cradle. Attach the Side-Winder to a Brake STEP 1 Draw coil through Side-Winder and into open jaws of your PRO Series Brake. STEP 2 Dispense coil to your desired length along the length of your brake. STEP 3 Leave the brake open, cut-off coil to length with PRO Cut-Off and you re ready to bend! Just roll out, cut off and in seconds you re ready for bending! Item# /4-20 Hex Flange Nut /4-20 X 2 1/2" Socket Cap Screw /4-20 X 3/4" Hex Wash Hd Screw /4" X 1 1/4" Faspin Coil Carriage* Sidewinder Arm Clamping Rail Middle Support Clamp Support Front Support /8" Pop Rivet #10 X 5/8 Phil Fl Hd Rail Clip /4"-20 x 1" Hex Washer Head Screw Roller Tube Insert Nut Top Clamp/Support Vinyl Nylon Spacer Cut Off Stop C-Clip Item# Retainer Clip Bolt Kit (2) 5/16-18 x 13/4" Shoulder Bolt (2) Clamping Rail Bushing (2) Anvil Spring Carriage Roller and Spring Kit (2) Roller/Pivot Spring (2) Clip Sidewinder Knob and Clip Kit (1) Tension Clip (1) 5/16-18 x 2 Tee Handle Knob Back Rail Clip Sidewinder Parts Bag /4-20 x 1" Hex Slotted Wshr. HD Screw /4" x 1 1/4" Faspin Tension Clip /16-18 x 2 Tee Handle Knob C-Clip Retainer Clip Item# *Coil Carriage Cradle Handle Cradle Rail x 3/4 Phil Pan Hd Screw Replacement Roller Cover Kit (3) Roller Covers Roller Assembly Kit (1) Cradle Roller (1) Roller Cover (2) Roller Tube Insert (2) 5/16-18 x 2 1/4 Hex Bolt (4) 5/16-18 Nylok Hex Nut 10803
12 Original Snap Stand MAX Snap Stand Port-O-Slitter Snap Stand MAX Slitter Snap Stand Cross Brace Assembly Rubber Leg Cap Bronco End Plug Universal Adaptor Kit (2) 12120, (2) 12119, and (1) Snap Button Top Channel Outer Side Plate Inner Side Plate Left Outer Leg Assembly Right Outer Leg Assembly Inner Leg Assembly Front Universal Adaptor Rear Universal Adaptor Snap Stand Parts Bag Max Snap Stand Upgrade Kit Upgrades your Snap Stand to a Max Snap Stand MAX Snap Stand Specific Parts Max Adaptor Bracket Assembly Counter Balance Step Counter Balance Step Connector Max Snap Stand Parts Bag Side Plate Assembly " POS Cross Brace Assembly POS Snap Stand Adaptor POS Snap Stand Parts Bag MAX Slitter Snap Stand Specific Parts Max Slitter Cross Brace Assembly Max Slitter Snap Stand Adaptor Parts sold in kits are not available for purchase individually.
13 Tapco Products Company The World Leader in Specialty Tools for the Professional Port-O-Slitter OPERATIONS MANUAL General instructions, set up, accessories and guide to using your portable precision slitting, rib forming and perforating system. Saves hours on large siding jobs! Contents Page General Instructions... 2 Knife Set Up... 2 Accessory Set Up... 3 Parts List... 4 Motor Set Up... 5 Slitter Stand Set Up... 6 Optional Slitter Cut-Off... 7 Optional Knives " model Port-O-Slitter with optional Port-O-Slitter Stand, Cut-Off and PRO-Coiler. (see page 6) U.S. & Foreign Pats. Pend. Tapco Port-O-Slitter is The Siders Helper use it in the shop or on the job site TAPCO INTERNATIONAL CORP.
14 PORT-O-SLITTER SETUP AND OPERATION 1. ASSEMBLY OF YOUR PORT-O-SLITTER Remove the contents of the PARTS BAG, which should include 2 T WRENCHES and the CRANK HANDLE ASSEMBLY. Install the HANDLE and tighten the SET SCREW against the flat on the SHAFT. Make sure that the HANDLE turns freely without interference. 2. PORT-O-SLITTER OPERATION SLITTING A. Loosen the SET SCREWS on the LOWER SLITTING KNIFE and slide the KNIFE KNIFE SHAFT into the cutting position by aligning the cutting edge of the KNIFE with the desired measurement on the TAPE MEASURE. Tighten the SET SCREW. IMPORTANT: Tighten all SET SCREWS against the FLATS of the SHAFTS only. Carefully slide the upper SLITTING KNIFE against the lower KNIFE and tighten that SET SET SCREW SCREW securely using the T WRENCH provided. To avoid damaging the SLIT- TING KNIVES, do not BANG the KNIVES together when adjusting them. To make more than one simultaneous cut repeat this procedure with the other KNIVES. If only one cut is being made, move the remaining KNIVES at least three inches apart to avoid cutting or marking your material. B. Next, adjust the right and left COIL GUIDE BARS. In most cases, set the right COIL GUIDE BAR at zero on the tape measure, place the right edge of the material into the slot, then draw the left COIL GUIDE BAR to the left edge of the material and tighten the knurled knobs. Periodically check COIL GUIDE BARS for squareness. C. Now push the material into the SLITTER while turning the CRANK HANDLE counterclockwise. NEVER PLACE HANDS OR CLOTHING NEAR KNIVES WHILE IN OPERATION. D. For maximum performance during the slitting operation, keep the material flat over the front RECEIVER ROLLER as the material exits. E. When slitting harder and thicker materials, or if twisting of the material occurs, separate the KNIVES a few thousandths of an inch to provide a better cut. F. When slitting close to one edge of wide material, it may be helpful to lightly hold the material down on the COIL TABLE surface in order to keep it from bowing upwards. 3. PORT-O-SLITTER OPERATION RIB FORMING A. To form RIBS for stiffening and decoration, set the KNIVES approximately 1/8" apart. Experiment to achieve different effects. Refer to section 4 below for more information. 4. KNIFE CONFIGURATION AND SET-UP Standard KNIFE configurations which can be used are shown below. QUICK GUIDE 1. CRANK HANDLE ASSEMBLY 2. CRANK HANDLE 3. CRANK HANDLE SET SCREW 4. RIGHT COIL GUIDE BAR 5. LEFT COIL GUIDE BAR 6. KNURLED KNOB 7. COIL TABLE 8. RECEIVER ROLLER 9. KNIFE 10. SHAFT 11. T HEX WRENCH (1 OF 2) STANDARD KNIFE CONFIGURATIONS KNIFE CONFIGURATION FROM FACTORY CONFIGURATION FOR 1 SLIT TWO SLITS SIMULTANEOUSLY ONE SINGLE RIB FORM TWO SINGLE RIBS FORMED SIMULTANEOUSLY ONE DOUBLE RIB FORMED DOWN ONE DOUBLE RIB FORMED UP ONE SLIT & ONE SINGLE RIB FORMED SIMULTANEOUSLY 2
15 MAINTAINING AND LUBRICATING YOUR PORT-O-SLITTER Keep a light film of protective oil on the SHAFTS, DRIVE GEARS, SET SCREWS, and when not in service, the KNIVES. Always inspect KNIVES for dirt and other foreign matter before using. Never clean knives while slitter is in operation. To clean knives, spread knives then run a soft cloth over the knife surfaces. The SLITTING KNIVES can be re-sharpened on a Surface or Blanchard Grinder. Grind ONLY the sides to regain a new sharp edge. Do not grind the outside radius of the KNIVES. Periodically check the squareness of the stationary COIL GUIDE BAR with a framing square against the SHAFTS or SLITTING KNIVES. Re-square when necessary. CAUTION: Always observe safe work practices when cleaning, maintaining and operating this equipment. To avoid injury, keep your fingers, hands, clothing and other objects away from the SLITTING KNIVES when this machine is in operation. ACCESSORY INSTALLATION: Perforating Rolls, Grooved Knife Set, Nylon Pinch Rollers PERFORATING ROLLS INSTALL MALE ROLL ON TOP SHAFT, FEMALE ON BOTTOM. GROOVED KNIFE SET INSTALL MALE ROLL ON TOP SHAFT, PLACE SCRAPER IN GROOVE ON FEMALE ROLL. SLIDE BOTH ON BOTTOM SHAFT. NYLON PINCH ROLLERS INSTALL DIRECTLY OVER EACH OTHER. (SEE PAGE 8 FOR FURTHER DETAILS) Remove the hex nut from the tie bar. Slide the end cap out of the bearing support. 4 3 Remove the handle cap screws and washers, set handle and cover aside To reassemble, reverse the following steps remembering to realign the tie bar and receiver roller to the bearing support as you slide it back in place. Place wooden shims under each shaft for support. 6 5 Remove the coil table shoulder bolts, nylon washers and nylox hex nuts. Set coil table aside. The nylon washers are of varying thicknesses, reinstall in the same sequence as removal. Gently tap bearing support free from the shafts. At this point the front receiver roller will dislodge. Set it to the side. Make sure to reposition it during reassembly. 8 9 After applying a light coating of oil to all parts and surfaces, slide knives, or perforating roll set onto shafts far enough to be able to reattach bearing support. Align set screws to shaft flat. As a general rule, always install perforating set to the end of shafts. START 1 Place slitter on a stable bench top with end extended over edge just enough to expose the 4 cap screws underneath the bearing housing. Remove all 4 cap screws from underneath bearing support. 7 3
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