ESCO Corporation Engineered Products Sustainable Business Practices

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Barnard Thornton
6 years ago
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1 ESCO Blade Products

ESCO Corporation ESCO is a leading manufacturer of technically-rich metal wearparts and components for mining, construction, power generation and aerospace applications.

For nearly a century, ESCO has delivered cutting-edge products, responsive service and field-tested solutions to customers toughest problems.

Whether digging deep within the earth, or building bridges and freeways, ESCO s employees and products help people, businesses and communities grow and prosper.

for premier, field-tested wear solutions and ground engaging tools for mining, construction, dredging and other key industrial applications.

2 ESCO Corporation ESCO is a leading manufacturer of technically-rich metal wearparts and components for mining, construction, power generation and aerospace applications. Throughout the world, our employees have made ESCO the customer s choice for quality, value and speed. For nearly a century, ESCO has delivered cutting-edge products, responsive service and field-tested solutions to customers toughest problems. ESCO designs better products, eliminates waste, drives down costs and empowers employees to pursue continuous improvements. The result: ESCO customers spend less and produce more. Whether digging deep within the earth, or building bridges and freeways, ESCO s employees and products help people, businesses and communities grow and prosper. Engineered Products With manufacturing facilities throughout North and South America, Europe and Asia and licensees in key markets around the world ESCO Engineered Products is the customer s choice for premier, field-tested wear solutions and ground engaging tools for mining, construction, dredging and other key industrial applications. Sustainable Business Practices Sustainability is an integral part of the business model ESCO has followed for years doing more with less, eliminating waste, driving down costs, and empowering employees to pursue continuous improvements. These business practices lead to sustainable economic, environmental and social benefits and they are standard practices that are implemented at all of ESCO s global locations. The result is highly innovative, high-value products; minimal waste; enhanced safety; reduced environmental impact; high profitability; and continuous investment in the people of ESCO and the communities where we operate.

3 Table of Contents Blade Alloys 4 Dozer Products 5 Loader Products 6 Grader Products 8 Scraper Products 10 Excavator Products 11 Snow Plow Blade Products 12 Carbide Embedded Wear Products 14 3

Blade Alloys Field experience has proven that specific end-use applications require job-engineered products.

Each steel provides balanced metallurgical characteristics to best resist wear and breakage. ForgeTemp Steel ForgeTemp steel is designed for high abrasion, low impact conditions.

ForgeTemp products are available in OEM standard, heavy-duty, and extra heavy-duty.

4 Blade Alloys Field experience has proven that specific end-use applications require job-engineered products. ESCO begins with an engineering analysis to make certain the steel formula for each specific application has the proper combination of qualities. Each steel provides balanced metallurgical characteristics to best resist wear and breakage. ForgeTemp Steel ForgeTemp steel is designed for high abrasion, low impact conditions. This high carbon steel alloy provides a balance between wear resistance and impact breakage. The steel is specially prepared in the mill to create the highest forging quality steel. ForgeTemp products are available in OEM standard, heavy-duty, and extra heavy-duty. MaxTemp Steel MaxTemp steel is a heat-treated, through-hardened steel that delivers maximum protection against breakage in the toughest high-impact applications. Designed for the most demanding jobs, all MaxTemp products are guaranteed against impact breakage. MaxTemp products are available in OEM standard, heavy-duty, and extra heavy-duty designs. Special Application MaxTemp Steel (SAM) Special Application MaxTemp is a heat-treated alloy developed specifically for heavy-duty loader and excavator applications. Impact resistant, wear resistant, and easy to weld, Special Application MaxTemp steel is uniquely suited to handle the punishment large production machines dish out. Special Application MaxTemp steel is available for weld-in straight, spade, and modified vee moldboards. Carbide Embedded Products Carbide embedded wear products offer a significant increase in wear life over conventional steel products. Designed for low impact, high abrasive conditions, carbide embedded products are guaranteed to offer cost-effective service in factory recommended applications. 4

Dozer Products Edges and End Bits ESCO offers a complete line of edges

up to, and including, the latest mining series.

installation and are available in: Standard-duty Heavy-duty Extra

give superior resistance to impact breakage, minimizing downtime.

5 Dozer Products Edges and End Bits ESCO offers a complete line of edges and bits for all makes and models of dozers from small utility class up to, and including, the latest mining series. ESCO has the right edge and end bit combination, job-engineered for specific applications. ESCO dozer cutting edges and end bits are precision punched for easy installation and are available in: Standard-duty Heavy-duty Extra heavy-duty Custom Carbide embedded ESCO ForgeTemp and MaxTemp steels give superior resistance to impact breakage, minimizing downtime. End Bits Hot cupped, drop-corner end bits are thicker throughout, self-sharpening, and offer maximum penetration Straight type end bits for smooth, level cuts 5

Loader Products Full Lip Assemblies ForgeTemp Steel Non

line of weld-in bar stock, both straight and formed for bucket

ESCO bar stock is available in the following steel alloys.

high impact, high wear applications Special Application MaxTemp

impact, while minimizing the affects caused by welding Lip

6 Loader Products Full Lip Assemblies ForgeTemp Steel Non heat-treated general purpose applications ESCO offers a complete line of weld-in bar stock, both straight and formed for bucket rebuilds, and replacement of worn or cracked edges. ESCO bar stock is available in the following steel alloys. MaxTemp Steel Through-hardened, heat-treated steel for use in high impact, high wear applications Special Application MaxTemp (SAM) Steel Through-hardened steel for maximum resistance to impact, while minimizing the affects caused by welding Lip Assembly Components Weld-on & bolt-on edges Base edges Segments Skid & wear plates Side cutters Corner gussets 6

Loader Products Edges for all Makes and Models Rolled steel cutting edges and segments available in both Flat DoubleDuty and Flat Double

The unique design and digging characteristics of the DoubleDuty section, provides base edge protection, improves penetration, and increases

Flat DoubleDuty Sections Flat Double Bevel Cast DoubleDuty segments are in premium 12S alloy and are available for CAT 988 and 992 loaders.

distribute loads, reducing stress on lifting arms.

digging conditions, ESCO guarantees to have the right edge combination to maximize performance.

7 Loader Products Edges for all Makes and Models Rolled steel cutting edges and segments available in both Flat DoubleDuty and Flat Double Bevel sections. The unique design and digging characteristics of the DoubleDuty section, provides base edge protection, improves penetration, and increases resistance to impact breakage. Flat DoubleDuty Sections Flat Double Bevel Cast DoubleDuty segments are in premium 12S alloy and are available for CAT 988 and 992 loaders. Modified Vee Base Edges Produced in premium Special Application MaxTemp alloy, Modified Vee base edges improve penetration, and help distribute loads, reducing stress on lifting arms. ESCO Modified Vee base edges can be ordered: Standard without bolt-edges Standard with bolt-edges Outfitted with segments and teeth In any digging conditions, ESCO guarantees to have the right edge combination to maximize performance. 3-Piece Bolt-on Cutting Edge Systems ESCO offers 3-piece bolt-on cutting edge systems with weld-on side cutters that are an easy, cost-effective alternative to OEM replacement parts. Choose either Flat Double Bevel or Flat DoubleDuty bolt-on cutting edge sets. 3-piece design permits replacement of bolt-on ends independent of center Counter bored holes offer additional bolt and nut protection Available for all sizes of loaders Skid and wear plates provides provide additional protection while extending cutting edge life. 7

Grader Products Cutting Edges Complete line of

every make and model CDB sizes range from 1/2"

surface hardness up to 62 RC, provides max mum

available in sizes 3/4" x 8" through 3" x 16"

available for frozen or hard packed ground

end bits help protect the moldboard, while

Scarifier Shanks and Tips Drop forged, triple

maximum strength and resistance to shock Tips

8 Grader Products Cutting Edges Complete line of curved double bevel (CDB) cutting edges for every make and model CDB sizes range from 1/2" x 6" for light grading up to heavy-duty 1" x 8" CDB section for greater wear life Flame-hardened grader cutting edges with surface hardness up to 62 RC, provides max mum wear resistance XHD flat grader blades are available in sizes 3/4" x 8" through 3" x 16" FDB Select serrated grader blades are available for frozen or hard packed ground conditions End Bits ESCO end bits and overlay end bits help protect the moldboard, while extending the life of cutting edges. End bits are available in standard and heavy-duty. Scarifier Shanks and Tips Drop forged, triple alloy steel shanks fit precisely providing maximum strength and resistance to shock Tips are made of tough ESCO alloy, offering maximum wear and economic value Tips available in rectangle and oval slot designs Rectangular slot Oval slot 8

Grader Products System 2000 TM Grading System ESCO System 2000 grading system is an innovative road maintenance product that

The system uses rotating, replaceable tungsten carbide bits mounted in an adapter board that acts as a cutting edge.

it as a conventional blade does Promotes a better mix of materials Reduces dust and brings larger gravel particles to the top of

existing moldboard holes and 5/8" plow bolts Mining version with 3/4" bolt holes available for haul roads Carbide end protectors

Standard Heavy-Duty Bit PS2244-28FS is a long life multi-purpose carbide used in rocky, abrasive conditions (8 per foot) Standard

PS2244-27FS provides maximum penetration when working on asphalt, oil road reclamation, and hard calcium chloride roads (8 per

9 Grader Products System 2000 TM Grading System ESCO System 2000 grading system is an innovative road maintenance product that replaces conventional grader blade set-ups. The system uses rotating, replaceable tungsten carbide bits mounted in an adapter board that acts as a cutting edge. Lasts as long as 5 to 15 sets of standard grader blades Easy installation for less workshop time Cuts the road instead of scraping it as a conventional blade does Promotes a better mix of materials Reduces dust and brings larger gravel particles to the top of the road surface, little or no additional material is needed Adapter boards are available in 3' or 4' lengths and mount using existing moldboard holes and 5/8" plow bolts Mining version with 3/4" bolt holes available for haul roads Carbide end protectors are also available System 2000 Bits Designed for specific applications. Standard Heavy-Duty Bit PS FS is a long life multi-purpose carbide used in rocky, abrasive conditions (8 per foot) Standard Penetration Bit PS FS is recommended for asphalt planing and oil road reclamation (8 per foot) Profiled Penetration Bit PS FS provides maximum penetration when working on asphalt, oil road reclamation, and hard calcium chloride roads (8 per foot) Heavy-Duty Mining Bit PS F for extreme conditions with large rock and excellent for haul roads (7 per foot) Profiled Mining Penetration Bit PS F for highly abrasive conditions with maximum penetration (7 per foot) End Protectors PS FS PS FS PS FS PS F PS F Before After 9

Scraper Products Cutting Edges A scraper cutting edge setup for every make and model Select the job-engineered

edges for longer wear life Benefits Reduced operating costs Significantly outwear standard cutting edges Reduced downtime

Serrated edges are best used in extremely tough digging conditions For maximum efficiency and best cycle times, serrated

penetration than conventional drop center arrangement Close-set teeth breaks up soil with less resistance Cost-per-yard

roll-forged routing bits available Offset rib offers protection for bottom edge of scraper bowl ESCO quality ensures

10 Scraper Products Cutting Edges A scraper cutting edge setup for every make and model Select the job-engineered combination for the most efficient performance Standard heavy-duty and extra heavy-duty cutting edges Carbide embedded edges for longer wear life Benefits Reduced operating costs Significantly outwear standard cutting edges Reduced downtime for field replacement 3-piece straight 3-piece drop center Toothed Cutting Edges For conventional and elevating scrapers Serrated edges are best used in extremely tough digging conditions For maximum efficiency and best cycle times, serrated edges should be run at a shallower depth than non-serrated edges Benefits Reduced cycle times Self-sharpening Better penetration than conventional drop center arrangement Close-set teeth breaks up soil with less resistance Cost-per-yard of material is reduced Eliminates the need for shanks and tips Routers Chrome nickel drop-forged and fabricated roll-forged routing bits available Offset rib offers protection for bottom edge of scraper bowl ESCO quality ensures clean, flat surfaces for easy installation and stable mounting Reinforcing plates, pre-drilled for routing bits, allow for rework of worn side walls 10

Excavator Products Cutting Edges With the versatility and breakout force of today s excavators, ESCO recommends using only

MaxTemp and SAM excavator edges are available in a wide selection of thicknesses and widths to meet all digging

Proven toughness against impact Bevel edge is roll-forged or machine beveled, not flame cut Steel alloys are wear

11 Excavator Products Cutting Edges With the versatility and breakout force of today s excavators, ESCO recommends using only MaxTemp or Special Application MaxTemp through-hardened, heat-treated steel alloys for the best performance. MaxTemp and SAM excavator edges are available in a wide selection of thicknesses and widths to meet all digging requirements. Proven toughness against impact Bevel edge is roll-forged or machine beveled, not flame cut Steel alloys are wear resistant, with good welding characteristics Bolt-on cutting edges and weld-on replaceable base edges for all classes of excavators ESCO steel alloys are specifically designed for the toughest conditions. Straight edge Straight edge with teeth Modified vee with teeth 11

Snow Plow Blade Products Flame-hardened Blades ESCO offers the most complete line of blades and accessories for the snow plow market all with the well known ESCO quality.

Plows will keep running longer, with fewer changes when they re equipped with ESCO snow plow blades and shoes.

12 Snow Plow Blade Products Flame-hardened Blades ESCO offers the most complete line of blades and accessories for the snow plow market all with the well known ESCO quality. All edges are precision punched for quick and easy mounting and are produced from only the highest quality steels. Plows will keep running longer, with fewer changes when they re equipped with ESCO snow plow blades and shoes. 3/4 l l x 8 l l 1 l l x 8 l l Features and Benefits Longer Wear Life Two or more times the wear life of high carbon steel or hardened blades of the same size Flame-hardened to RC62±5 Improved Production Leading and trailing surfaces wear slowly and cleanly continually sharpening the cutting edge and preventing slivering Lower Operating Cost Cuts ice and compacted snow for cleaner roads on the first pass Because they maintain sharp leading edges, less horsepower and fuel is required to cut ice and move compacted snow Reduced Maintenance Superior wear resistance means fewer blade changes Equipment stays on the road, not in the shop Self- Sharpening Non Curling 12

Snow Plow Blade Products X-TRA-EDGE Flame-hardened Grader Blades Features and Benefits Up to 6 times more wear life than standard steel blades More usable steel on the wear edge reduces waste Up to

carbide inserts, the strongest and most wear-resistant material in the world Inserts resist abrasion up to 30 times longer than steel alone Excellent for long runs and high speeds Best choice for

13 Snow Plow Blade Products X-TRA-EDGE Flame-hardened Grader Blades Features and Benefits Up to 6 times more wear life than standard steel blades More usable steel on the wear edge reduces waste Up to 300% more wear metal Reduced throw-away Carbide Inserted Blades Features and Benefits Minimize down time Longer wear life than any other type of snow plow blade Feature permanent virgin tungsten carbide inserts, the strongest and most wear-resistant material in the world Inserts resist abrasion up to 30 times longer than steel alone Excellent for long runs and high speeds Best choice for major highways and airport runways Maintains a clean, sharp cutting edge ForgeTemp Carbon Steel Blades Features and Benefits Economical blade option Excellent balance of abrasion resistance and impact protection Modular sections for quick and easy mounting Standard bolt hole patterns for all popular machines Snow Plow Accessories Features and Benefits Protect equipment and lower operating costs Wide line of accessories for efficient snow and ice removal; including one-way and vee noses, front runners and shoes Precision engineered for every make and model of plow wing Vee noses Front runners Shoe One-way noses 13

Carbide Embedded Wear Products ESCO carbide embedded products can greatly increase wear life in highly abrasive, low impact

40% of the carbide particles are embedded into the parent metal ensuring maximum resistance against sliding abrasion wear.

need for maintenance Increases machine availability Fasteners ESCO cutting edge bolts are produced in SAE Grade 8 alloy, and

The dome head provides more metal topside to reduce the effect of wear that weakens the sidewall of the bolt head that can

14 Carbide Embedded Wear Products ESCO carbide embedded products can greatly increase wear life in highly abrasive, low impact conditions. Crushed tungsten carbide is embedded into high wear areas. 40% of the carbide particles are embedded into the parent metal ensuring maximum resistance against sliding abrasion wear. ESCO carbide technology employs continuous passes of up to 4 inches in width, reducing heat-affected areas that can cause chipping and breakage. The engineers at ESCO configure each carbide pattern to provide a wear protective shield, designed to enhance performance and longevity. Carbide Embedded Product Benefits Can extend wear life 3-7 times over standard OEM offering in recommended applications Reduces need for maintenance Increases machine availability Fasteners ESCO cutting edge bolts are produced in SAE Grade 8 alloy, and heat-treated to the highest SAE standard for fasteners. The dome head provides more metal topside to reduce the effect of wear that weakens the sidewall of the bolt head that can cause breakage. Long square shoulders prevent turning in the bolt hole, ensuring positive cutting edge mounting. A wide assortment of working-grip lengths from ESCO guarantees the right fastener to provide the strongest possible clamp load and shear protection for any cutting edge setup. Hex nuts, SAE Grade 8 alloy, forged in an induction heat-forming process, have full carbon content, even at the tops of the threads. Precision threads are designed to pull the full strength of Grade 8 alloy. 14

Quality, Value and Speed ESCO Corporation s unwavering commitment to meeting customer needs has made ESCO the preferred choice for quality, value and speed.

From plant to laboratory, from engineering to sales ESCO professionals use a variety of tools to standardize best practices while working to understand and eliminate the root causes of process

15 Quality, Value and Speed ESCO Corporation s unwavering commitment to meeting customer needs has made ESCO the preferred choice for quality, value and speed. By applying continuous improvement practices, ESCO facilities enhance product quality, reduce waste, streamline processes and delivery and reduce overall costs. From plant to laboratory, from engineering to sales ESCO professionals use a variety of tools to standardize best practices while working to understand and eliminate the root causes of process variation. All ESCO facilities are annually measured through an assessment program called QVS Lean Links, and each location s quality management systems are third-party certified (ISO 9001:2000). ESCO Core Values Partners ESCO will listen and understand customers needs and create quality solutions that deliver value and engender customer loyalty. Processes ESCO will continually challenge the status quo through an unrelenting pursuit of improvement for our customers, employees and investors. People ESCO will develop and reward employees within a supportive work environment that encourages innovation and a passion for enriching our customer relationships. People will be held accountable for delivering results. Profits ESCO will drive profit for enterprise growth and to attract stakeholder investment, while maintaining uncompromising integrity and a high level of social responsibility. 15

16 ESCO DRP Tooth Equipment

DRP Tooth Equipment MaxDRP Points ESCO is known worldwide as a leader in wear component design for the mining, construction and aggregate markets.

ESCO offers quality, value-added designs as an excellent alternative for conventional DRP points designed to perform in all types of applications.

excavators and wheel loaders. MaxDRP points include a heavy-duty box section with a reinforced rib, wear indicators, added pin protection, and more wear metal than conventional designs.

TPE Twin-pick point ideal for use in hard to penetrate materials for use in the corner positions to cut clearance for the bucket.

17 DRP Tooth Equipment MaxDRP Points ESCO is known worldwide as a leader in wear component design for the mining, construction and aggregate markets. That engineering expertise is now added to direct replacement tooth equipment. ESCO offers quality, value-added designs as an excellent alternative for conventional DRP points designed to perform in all types of applications. ESCO MaxDRP points are enhanced replacements for Caterpillar side-pin style points designs that deliver maximum penetration, maximum wear life and maximum value in even the toughest applications for excavators and wheel loaders. MaxDRP points include a heavy-duty box section with a reinforced rib, wear indicators, added pin protection, and more wear metal than conventional designs. Excavator Points SPE Single-pick point ideal for use in frost, shale, slate and other hard to penetrate materials. TPE Twin-pick point ideal for use in hard to penetrate materials for use in the corner positions to cut clearance for the bucket. CPE Ideal for tough applications that require optimal penetration combined with an excellent balance of wear metal for long life. STE An ideal design for applications that require maximum abrasion resistance while maintaining a penetration profile. Loader Points STL Improves upon the standard loader point with a contoured tip for better penetration, increased wear metal, and a top rib for added strength. APL The design is a balance of wear metal and penetration for heavy-duty applications. AHL Designed with an extra heavy wear shoe for maximum wear life and features contoured panels to improve material flow. APL AHL STL SPE CPE TPE STE

DRP Tooth Equipment H&L Style 230 Series Points The ESCO 230 Series are exceptional value-added designs for utility class machines that improve

Each point design offers excellent penetration, increased wear life, and reduced operating cost.

230CPE Chisel point that maintains excellent penetration while still providing greater wear metal.

230TPE Twin pick point is commonly used in corner positions to cut additional clearance for the side of the bucket.

18 DRP Tooth Equipment H&L Style 230 Series Points The ESCO 230 Series are exceptional value-added designs for utility class machines that improve upon traditional point shapes with added strength and blades that maintain a sharp profile. Each point design offers excellent penetration, increased wear life, and reduced operating cost. 230S Standard point for general purpose applications. 230CPE Chisel point that maintains excellent penetration while still providing greater wear metal. 230SPE Single pick point provides excellent performance in hard-to-penetrate materials. 230TPE Twin pick point is commonly used in corner positions to cut additional clearance for the side of the bucket. MaxRipper DRP Points ESCO MaxRipper points are designed as a direct replacement for the Caterpillar style side-pin ripper system. MaxRipper points offer value-added performance with more metal in the bit section, a point that stays sharp and less throw-away metal. More wear metal for maximum life Excellent strength for improved reliability Optimal penetration for increased productivity ESCO DRP product is guaranteed against breakage for the useable life of the part.

ESCO Corporation. ESCO Engineered Products

ESCO Corporation. ESCO Engineered Products ESCO Blade Products ESCO Corporation With a history of proprietary products and a reputation for engineering and metallurgical expertise, ESCO is a leading manufacturer of technically-rich ground engaging