Reference Guide. EnviroGreen CHILD SAF E T Y F E AT U R ES

Transcription

1 Reference Guide DESIGNED WITH EnviroGreen CHILD SAF E T Y F E AT U R ES

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3 C O N T E N T S S E C T I O N A History of shutters a1 Features and benefits a2 Product summary a3 & A4 Pricing A5 & A6 Standard panel system configurations a7 Order forms a8 - A10 Lifetime limited warranty a11 & A12 S E C T I O N B Shutter panel parts b1- B3 Product specifications b4 - B5 Frame options b6 - B7 Clearance charts b9 - B15 Measuring guidelines b16 - B28 Installation B29 - B34 A natural product b35 S E C T I O N C Panel configurations c1 - C14 Glossary C15 & C16

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5 SECTION A History of shutters a1 Features and benefits a2 Product summary a3 & A4 Pricing A5 & A6 Standard panel system configurations a7 Order forms a8 - A10 Lifetime limited warranty a11 & A12

6 History of shutters People have selected shutters for their windows for centuries mainly because of the added security and storm protection they provide. The louver shutter was developed to allow greater flexibility and light control compared to solid shutters. It is commonly believed that shutters were first used in ancient Greece in order to provide light control, ventilation and protection in that tropical environment. Those first shutters were likely constructed with fixed louvers made out of marble. Eventually, the concept of shutters spread throughout the Mediterranean and the form began to change. Wood started to replace marble as a more suitable material for production and designers started developing movable louver shutters to allow varying amounts of light and air into a room. By Tudor and Elizabethan times, glass windows started to be used, but they were very expensive. Glass was therefore reserved for the upper half of the window. Windows remained closed with solid shutters below the sash. Hinged glazed sashes began replacing the solid shutters in the 15th century. After that point, interior shutters were increasingly used as decoration in homes rather than for strictly functional purposes. Woodwork like window shutters and mouldings ultimately became the main decorative elements in smaller houses in early 18th century England. As the Spanish started colonizing the Americas, they brought shutters to the New World. Mansions in the South used shutters and in fact the term plantation shutters was derived from this area. Shutters on these mansions usually had wider louvers than used earlier and were almost always painted white. A tale about the invention of shutters takes place in 17th century France. After Louis XIV moved the Court from the Louvre in Paris to Versailles, he enjoyed a festive life. One of his favourite pastimes was to admire the beautiful women of his court bathe in the many ponds within his gardens. However, he noticed that the bathing women also distracted guards on duty to protect the palace. Rumor holds that Louis XIV had movable louvered shutters installed around the garden walls so that he could open them and look but the guards would not be able to see. A1

7 Features and Benefits Features Tilia Wood Shutters are made only from the select and better grade of North American hardwood. The North American hardwood is kiln dried to optimal levels for durability and strength. Superb Finish. The exclusive Enduralink connectors are used to attach the louvers to the tilt bar. No staples are required. Three louver sizes. Computerized positioning of the louvers permits variable equidistant placement of the louvers. Benefits North American hardwood gives durability and structural integrity. North American hardwood is a straight grained wood which gives consistency and permits the absorption of stains and paints to a better degree. Custom crafted with state of the art technology ensures a long-lasting, lustrous finish. Enduralink connectors provide outstanding strength allowing the louvers to close tightly in both directions and eliminating callbacks due to breakage. Tilia Wood Shutters are available in 2 1/2", 3 1/2" and 4 1/2" louver sizes to optimize the view of the outdoors according to your needs. With computerized positioning of the louvers, varying height shutters in the same room will have the same uniform appearance which is very aesthetically appealing to the eye. Same size rails also can be used on all shutters, with the divider rail placed within 3/4 of the desired position. Energy Efficient. EnviroGreen Helps reduce heating and air conditioning costs and reduces outside noise. A wide variety of colours to choose from. Surca Locking System. Available in the most popular shades of white, ebony and deep, rich stains, Tilia Wood Shutters are designed to coordinate with any type of furniture or décor. The Surca Locking System is standard on Tilia Wood Shutters. This adjustable locking mechanism eliminates the need for magnets and saves time on installation. The self-leveling feature ensures that the panels remain level while closed. EnviroGreen. EnviroGreen Environmentally friendly shutters that meet regulations regarding formaldehyde and VOC emissions. Tilia Wood Shutters go through multiple sanding and painting stations. The stain or paint is applied evenly through the entire surface of the shutter. The Ultra Violet inhibitor protects against the harmful effects of the environment. Wide variety of decorative frames for inside and outside mounts. Low maintenance and easy to clean. This procedure gives the shutters a fine furniture finish. The total process is environmentally friendly. Admirable and fashionable frames provide an exquisite appearance for all rooms. These frames solve out-of-square openings. Dusting and cleaning with any wood friendly product that does not contain ammonia enhances the finish. Designed with Child Safety Features. Lifetime Limited Warranty. DESIGNED WITH CHILD SAF E T Y F E AT U R ES Tilia Wood Shutters contain no cords which could be harmful to a child. Standard three (3) leaf hinge recommended for child and pet safety. We believe our product will be a permanent part of your collection for years to come. A simple promise that is backed by our 25 years of team innovative experience in the marketplace. DESIGNED WITH EnviroGreen CHILD SAF E T Y F E AT U R ES A2

8 Product Summary Top Rail Traditional Front Centre Tilt Bar Rabbet Stile Top Rail Basics The basic shutter assembly is a shutter panel hinged to a frame. The panel consists of louvers which pivot open and closed, with stiles on the sides and rails on the top and bottom. Panels over 60" in height require at least one divider rail. Top and bottom rails are typically 4" in height, although 2" rails are available for shutters up to 20" wide by 36" high. s Three louver sizes are available: 2 1/2", 3 1/2" and 4 1/2". The louvers have an appealing elliptical design. The louvers add structural strength to the panel because of their thickness. 2 1/2 Stile Enduralink System The shutter louvers are opened and closed using a tilt bar linked to the louvers with our unique Enduralink system (patent pending). The tilt bar can be ordered in the traditional location front centre on the panel or on the front hinge side or rear hinge side of the panel. One type of Enduralink is used for all tilt bar locations. Divider Rail Hinges Bottom Rail Shutter Hinges 3 leaf hinges are available in White, Silk, Almond, Pewter, Mocha or Antique Bronze. Stainless steel hinges are available at a surcharge. An optional 2 leaf removable pin hinge is also available upon request in the colours mentioned above. Divider Rails Divider rails enhance privacy. With a divider rail in place, the separate sections of the panel operate independently of each other. A divider rail is required for all single panels greater than 60" in height. 3 1/2 4 1/2 T-Post The T-Post is a versatile structural component inserted vertically into shutter frames to separate shutter sections and allow for placement of more panels within the same opening. T-Posts give added strength to wider openings. Panels can be hinged to T-Posts similarly as to how they are hinged to the frame. The T-Posts enables the consumer to custom design their own openings. T-Post Surca Locking System This exclusive system, with an adjustable tension feature, eliminates the use of magnets to hold the shutter panels closed. The Surca Locking System is standard, while magnets are available as a no charge option. Note: Three-sided frame applications, as well as no-frame applications, may require the use of magnets. 1 1/2 2 A3

9 EnviroGreen and Safe EnviroGreen Tilia Wood Shutters are safe and smart for your home. They are a great way to improve thermal efficiency. Tilia Wood Shutters reduce heating and air conditioning costs and at the same time reduce outside noise. Environmentally safe (meet formaldehyde and VOC emission standards). Child Safety Features Tilia Wood Shutters have no cords DESIGNED WITH CHILD SAF E T Y F E AT U R ES which could be harmful to a child. The standard three (3) leaf hinge is recommended for child and pet safety. Long Life and Easy Care Tilia Wood Shutters offer elegance, beauty and durability. Tilia Wood Shutters are made only from select and better grade of North American hardwood and finished with state-of-the-art equipment. The stain or paint is applied evenly throughout the entire surface of the shutter and a UV inhibitor is added with every coat of stain or paint. The total process is environmentally friendly. Dusting and cleaning with any wood friendly product that is NON-ABRASIVE and does NOT contain AMMONIA enhances the finish. A4

10 Panel Configurations L R LR LL RR Panel folding diagrams detail the manner in which the panels open, close and fold using hinges. LLRR In this product configuration section, virtually all popular shutter configurations are shown. Each configuration has a letter code next to it. Panel configuration diagrams are found in section C. LLTR Using the versatile T-Post, the possible panel combinations are practically endless. LRR Note: Depending on the frame selection, final width will vary. A letter stands for each individual panel. The direction the panel folds is indicated using the letters L LTRR for left and R for right. Double letter combinations indicate Bi-fold panels. A small circle indicates the point where a panel is hinged to the wall, T-Post or frame. LRTLR The letter T indicates the location of a T-Post. Note: Panel configurations are always given from left to right. LLTRR A7

11 Order Form Account Number: Company Name: Tag P.O. Location (Tag) Fax: Toll Free Fax: Pick Up MAXXMAR Install Ship to: A Location (Tag) 1 Front Centre Tilt-Bar Front Hinge Side Tilt-Bar Back Hinge Side Tilt-Bar Order Date Office Use Only Installer C/M date Reference # Entered B INCHES INCHES Width Width INCHES Height INCHES Height Notes: Notes: Qty Colour Panels Across Size Qty Colour Panels Across Size Type of Mount Frame Style Frame Application Type of Mount Frame Style Frame Application 9 10 Panel Configuration # T Posts Panel Configuration 9 10 # T Posts Show t-posts measure location on diagram (Per Angle) Show t-posts measure location on diagram (Per Angle) 11 Divider Rail Centre 11 Custom Location 1st 2nd Divider Rail Centre Custom Location 1st 2nd Hinge Style Hinge Colour Hinge Style Hinge Colour Rails Rabbet Buildout 4 Standard 2 Optional 20 x 36 Right - Standard Left - Optional Surca Locking System Standard Magnets (optional) Rails Rabbet Buildout 4 Standard Right - Standard 2 Optional 20 x 36 Left - Optional Surca Locking System Standard Magnets (optional) 18 Warranty Waiver Panels Not In Spec Divider Rails Not In Spec 18 Warranty Waiver Panels Not In Spec Divider Rails Not In Spec Signature Required Signature Required A8

12 Order Form Legend Order Form Legend Tilt bar Location Front Centre Front Hinge Side Rear Hinge Side Number of openings Colours (Specify by number) (215) Ebony (247) Walnut (375) Arctic (536) Cherry (051) Cream (578) Coffee (180) Golden Number of Panels 1=one panel, 2=2 panels, 3=3 panels etc... Size Specify Size, 2 1/2, 3 1/2 or 4 1/2 Type of Mount IM - factory takes 1/8 on width and height OM - factory takes NO deductions ( Your ordered size is the finished frame size or total panel dimension for panels only). Frame Styles Outside Mount Frames L - L Frame XL - Extended L Frame HS - Hanging Strip 8 9 Applications 2LR = Left side Right side frame only 2TB = Top/Bottom frame only 3 = 3 Sided, no bottom 4 = 4 Sided P = Patio Door (1/2 clearance) 4SIL = 4 Sided with sillmount (no flange) 2CAF = 2 Sided Cafe Style 3CAF = 3 Sided Cafe Style 3CSIL = 3 Sided Cafe Style with sillmount bottom (no flange) 4CAF = 4 Sided frame full height, panels part way up DH = Double Hung DHT = Double Hung, Horizontal T-Post BFP = Bi-fold track 3 sided BPP = Bypass track 3 sided BFT = Bi-fold with bottom track BPT = Bypass with full width floor guide BF4 = Bi-fold track 4 sided frame BP4 = Bypass track 4 sided frame Panel Configuration L = Left Hinge R = Right Hinge LL = Left Bi-fold RR = Right Bi-fold LLRR = 4 Panel Bi-fold LRTLR = Panel T-Post L R LL RR Inside Mount Frames Z - Z Frame L - L Frame XL - Extended L Frame HS - Hanging Strip F - French Door Frame 10 Print the letters of the panel configuration. Bi-fold and Bypass see guide for detailed configuration. LLRR LRTLR Applications T = T-Post is placed to provide equally divided openings for uneven placement, always start from the left, indicate distance in inches from left side of shutter to center of each T-Post (show on diagram) Divider Rail 1 = First Divider Rail (required over 60 in panel height). The standard is the divider rail in the centre of the panel. On non-centred panels, enter the following in inches: 2 = second divider rail if required. OM = Enter distance from bottom of frame to centre of divider rail. IM = Enter distance from inside bottom of window or sill to centre of divider rail. Hinge Options S = Standard 3 leaf hinge. 2L = 2 leaf hinge. Hinge Colours White, Silk, Almond, Mocha, Pewter, Antique Bronze, Stainless Steel Rail Size 4 = 4 top and botttom rail standard. 2 = 2 top and botttom rail. Note: Maximum panel size with 2 rail is 20 width, 36 height. Rabbet R = Right panel over left. L = Left panel over right. Note: Standard configuration is right panel over left. Buildout 1 = Buildout provides 1 extension. 2 = Buildout provides 2 extension. 3 = Buildout provides 3 extension (maximum). Standard Check this box if you require magnets. If not checked, the standard Surca Locking System will be supplied. Bay Window Specify number of T-Posts per angle. Must provide degree per angle. Specify back or front measure point. A9

13 Order Form Sample Account Number: Company Name: Tag P.O. Location (Tag) Fax: Toll Free Fax: Pick Up MAXXMAR Install Ship to: A Location (Tag) 1 Front Centre Tilt-Bar Front Hinge Side Tilt-Bar Back Hinge Side Tilt-Bar Order Date Office Use Only April 01, 2008 Installer C/M date Reference # Entered B INCHES INCHES Width 44 Width INCHES Height INCHES Height 65 Notes: Sample Order Form Notes: Qty Colour Panels Across Size Arctic 2 4 1/2 Qty Colour Panels Across Size Type of Mount Panel Configuration Frame Style Frame Application IM Z # T Posts LLRR Show t-posts measure location on diagram (Per Angle) Type of Mount Frame Style Frame Application 9 10 Panel Configuration # T Posts Show t-posts measure location on diagram (Per Angle) Divider Rail Centre Custom Location 1st 24 2nd Hinge Style Hinge Colour Rails Rabbet Buildout 4 Standard 2 Optional 20 x 36 S Right - Standard Left - Optional Surca Locking System Standard Magnets (optional) 11 Divider Rail Centre Custom Location 1st 2nd Hinge Style Hinge Colour Rails Rabbet Buildout 4 Standard Right - Standard 2 Optional 20 x 36 Left - Optional Surca Locking System Standard Magnets (optional) 19 Warranty Waiver Panels Not In Spec Divider Rails Not In Spec 19 Warranty Waiver Panels Not In Spec Divider Rails Not In Spec Signature Required Signature Required A10

14 Warranty Lifetime Limited Warranty of the Shutters are warrantied by The Manufacturer To: The Original Owner Purchaser s Name Purchaser s Address Purchased at: Name of Retailer/Dealer Date Purchased Installed by: Name of Installation Company: Date Installed: Order Number: See reverse for terms and conditions contained in this Lifetime Limited Warranty. PLEASE COMPLETE TEAR OFF AND MAIL Lifetime Limited Warranty REGISTRATION CERTIFICATE Purchaser s Name Purchaser s Address Purchased at: Name of Retailer/Dealer Date Purchased Installed by: Name of Installation Company: Date Installed: Order Number: A11

15 Lifetime Limited Warranty Congratulations on the purchase of your shutter. 25 Year Warranty On Shutter Frame and Shutter Panel The Manufacturer, Maxxmar Inc. warrants Tilia Wood Shutters of the New Era Shutter Collection against such defects in materials for the duration of the life of these shutters (25 years). Due to the inherent nature of metals, hardware and hinges are only covered for operation, not finish. This Lifetime Limited Warranty must be validated by having the attached Registration Certificate filled in by the Original Owner and installer and received by Maxxmar Inc. no later than thirty (30) days after the completed installation. This will ensure that the Original Owner is entitled to this Lifetime Limited Warranty. Maxxmar s obligations under this warranty shall be limited to, at its option, the repair or replacement of all or any part of the shutters, which Maxxmar determines to be defective under normal wear and tear upon the product. This warranty does not include any conditions or damages resulting from accidents, alterations, misuse, abuse, misapplications, fading or discolouration over time, fire, flood, or acts of God. We will not be liable for shipping charges, labour costs for measuring, disassembly, removal, reassembly, or reinstallation of this product, for damage or loss to other property, or injury to persons. Maxxmar reserves the right to discontinue or change any shutter or shutter component as currently manufactured. If an exact replacement part is not available, Maxxmar has the right to substitute parts of equal quality at its discretion. This Lifetime Limited Warranty applies only in respect to shutters as interior window coverings. Shutters are intended to provide light control only and may have light lines of varying sizes between louvers. Shutters are neither intended nor guaranteed to provide black out conditions when closed. s should not be left in the closed position or at in the completely open position for extended periods of time. This Lifetime Limited Warranty will take effect from the date the installation of the shutters has been completed at the address identified in the attached Registration Certificate. The Registration Certificate must be received no later than thirty (30) days after the date of installation. This Lifetime Limited Warranty on the frame and panels shall remain in effect only if normal cleaning practices are followed periodically. Tilia Wood Shutters are manufactured to industry standards. Minor imperfections or blemishes not noticeable under ordinary light from a distance of three feet are not considered defects. Warpage of any component that does not exceed 1/32 per foot will not be considered a defect. Procedure for Resolution of Lifetime Limited Warranty The Owner must notify the Dealer/Distributor within thirty (30) days after the defect has first appeared. This notification must contain the following: a) Name and address of Owner. b) Date of Installation c) A brief description of the defect for which the warranty is requested. If the Dealer/Distributor determines that the defect should be covered by this Limited Warranty, the Owner may, at his or her own expense, arrange for the delivery of the shutters to the Dealer/Distributor and in turn to Maxxmar Inc. for repairs. Upon inspection, Maxxmar will determine whether the defect is covered by the Lifetime Limited Warranty. If the defect is covered by the Lifetime Limited Warranty, the product will be repaired or replaced. If the defect is not covered by the Lifetime Limited Warranty, Maxxmar will inform the Dealer/Distributor of costs and options related to the defect. Dealer Authorization is required before Maxxmar will repair, modify, or replace a product not covered by the terms of this Lifetime Limited Warranty. Any costs or charges will be charged to the Dealer/Distributor. The Dealer/Distributor will be responsible to collect these charges from the Warranty Holder. PLEASE COMPLETE TEAR OFF AND MAIL Maxxmar Window Fashions New Era Shutter Collection 240 Bartor Road, Toronto, Ontario M9M 2W6 A12

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17 SECTION B Shutter panel parts b1- B3 Product specifications b4 - B5 Frame options b6 - B7 Clearance charts b9 - B15 Measuring guidelines b16 - B28 Installation B29 - B34 A natural product b35

18 Standard Shutter Panel Standard Parts /2 2. Pins 3. Stile and Rabbet Stile 4. 4" Top/Bottom Rail 5. Divider Rail 6. Tilt Bar 7. Front Centre Tilt Bar Enduralink B1

19 Bi-fold Shutter Standard Parts 1. Bi-fold Frame 2. Bi-fold Valance 3. Bi-fold Bottom Track 4. Stile Wheel Carrier 5. Bottom Stile Pivot Pin 6. Pivot Pin Hat 7. Top Pivot Bracket 8. Hook 9. Adjustable Pin 10. Single Track, Aluminum 11. Top Pivot Wheel Hanger 13. Wrench 14.3 Leaf Hinge 15. Rabbet Stile 16. Bottom Pivot 17. Tilt Bar 18. Front Centre Tilt Bar Enduralink 19. Stile B2

20 8 Bypass Shutter Standard Parts 1. Bypass Frame 2. Bypass Valance 3. Bypass Floor Guide 4. Bypass Bottom Track 5. Wheel Carrier 6. Bypass Double Track, Aluminum 7. 4 Wheel Hanger 8. Hook B3

21 Product Specifications Standard Panel System Standard panel systems can consist of multiple shutter panels Standard Panel System Example in a variety of hinged configurations. In addition to being hinged from the frames, panels may be hinged from T-Posts, which serve as intermediate vertical supports. Two panels may also be hinged together in a Bi-fold design. Bi-fold Track System In a Bi-fold track system, the shutter panels are connected to top and bottom tracks which both support the hinged panels and guide their folding movement. A special frame is used with Bi-fold track systems, although the tracks may also be attached directly inside the door or window opening. In sliding door openings, the frames are usually threesided, with the optional bottom track attached to the floor. Individually Hinged Bi-fold Track System Example Overhead View T-Post Bi-fold Bypass Track System Shutter panels in a Bypass track system are not hinged. Instead, they slide on top tracks to open and close. Two tracks or more are required so that the panels or connected pairs of panels can slide past each other with louvers in the closed position. The tracks can also be attached to a special Bypass frame or directly to the door or window opening. In door openings, the frames are usually three-sided, with floor guides attached to the floor. Note: Bypass track systems are recommended for openings over 78 in width. Track Bypass Track System Example Overhead View Track Track Overhead View Track B4

22 Product Specifications Size Specifications General size standards for 4" top and bottom rails shown in chart at right. Maximum panel width and height with 2" top and bottom rails is 20" x 36". Size standards for specific shutter configurations are shown in the panel configurations diagrams in section C. Divider Rail Requirements Panels over 60" in height require one divider rail. Minimum distance from divider rail to top or bottom of panel is 20". Maximum distance from divider rail to top or bottom of panel, or between divider rails is 60". Divider Rail is only 2 wide giving you a better view out of the window. Custom divider rail location can be selected with a variance of 3/4 up or down. Note: When measuring for divider rail, height is to the centre of the divider rail. Number of Hinges per Panel Height 45" and under - 2 hinges 45 1/8" to 60" - 3 hinges 60 1/8" to 75" - 4 hinges 75 1/8" to 90" - 5 hinges 90 1/8" to 105" - 6 hinges 105 1/8" to 120" - 7 hinges Number of Panels Design the panel configuration taking into account: Width of panel assembly (not including frame) Panel width limitations (see chart above) Structure of window or door opening, taking into consideration the vertical and horizontal mullions Size of room and furniture placement. Refer to panel configurations diagrams in section C. Size Standards (not including frames) 2 1/2" 3 1/2" 4 1/2" Standard Panel System Minimum panel width 10" 10" 10" Maximum panel width, single panels 34" 36" 40" Minimum panel height 20" 20" 20" Maximum panel height 120" 120" 120" Bi-fold Track System Minimum panel width 12" 12" 12" Maximum panel width, per panel 24" 26" 28" Maximum panel width, two panels 48" 52" 56" Maximum panel width, four panels 96" 104" 112" Maximum overall width 192" 208" 224" Maximum panel height 120" 120" 120" Bypass Track System Minimum panel width 12" 12" 12" Maximum panel width 34" 36" 40" Maximum overall width 272" 288" 320" Maximum panel height 120" 120" 120" Notes: Sidelight panels available with a minimum 7" width. Above dimensions are for 4" top and bottom rails. For 2" top and bottom rails, maximum panel width is 20" and maximum panel height is 36". Bi-fold and Bypass track systems A minimum depth of 2 5/8" is required to inside (IM) mount either the Bi-fold or Bypass frame. However, to align the frame flush with the wall, 3 1/8" is required for Bi-fold frames and 4 5/8" is required for Bypass frames. Minimum Mounting Depths Please see Clearance Charts pages B8 - B14. A minimum depth of 2 1/2" is required for Bi-fold track systems without frames and a minimum of 5" is required for Bypass track systems without frames. Notes: Add 1 to these minimum depth requirements if the tilt bar will be located on the rear of the shutter. Also add any dimension required to clear any obstructions to louver movement, such as window cranks or latches. B5

23 Frame Options 3/4" 1 1/4" 1 1/4" 2" L Frame Mounting type: Outside mount (OM) and Inside mount (IM) Overall depth: 2 Overall width: 1 1/2 (backside) Features: An Outside mount frame designed to be installed directly on to the wall surrounding the window or on top of existing trim surrounding the window. The 1 buildout acts as a projection when extra clearance is required for the louvers. When using as an Inside mount frame, dapping maybe required if the opening is out-of-square. 1 5/8" 1 1/4" 1 1/4" 2 1/2" Extended L Frame Mounting type: Outside mount (OM) and Inside mount (IM) Overall depth: 2 1/2 Overall width: 1 1/2 (backside) Features: An outside mount frame designed to be installed directly on to the wall surrounding the window or on top of existing trim surrounding the window. The 1 buildout acts as a projection when extra clearance is required for the louvers. When using as an Inside mount frame, dapping maybe required if the opening is out-of-square. 1 3/16" 1 5/8" 1 5/8" 1 1/16" Hanging Strip / Buildout Mounting type: Outside mount (OM) and Inside mount (IM) Overall depth: 1 Overall width: 1 1/2 (backside) Features: An Inside mount frame to be installed directly onto the window opening. Also to be used as an Outside mount frame on top of the existing trim or on the wall surrounding the window. Dapping maybe required on both inside and outside mount applications, if the opening is out-of-square. To be used as Buildout behind L frame and Extended L frame. B6

24 Frame Options 2 1/2" 1 1/4" French Door Frame Mounting type: French Door Frame Overall depth: 2 1/2 Overall width: 1 1/2 (backside) Features: The french door frame enables you to mount the frame around existing French door moulding. 1/2" 1/2" 1 5/8" 1 1/4" 1 9/16" 3/4" 1 13/16" Z Frame Mounting type: Inside mount (IM) only Overall depth: 1 3/4 Overall width: 2 (backside) Features: An inside mount frame to be installed directly into the window opening. The face of the frame acts as a decorative cover that hides out-of-square areas. 1 1/4" 9/16" 2" 1 1/4" 3/4" 1 3/4" Sill Mount Frame Mounting type: Inside mount (IM) only Overall depth: 1 3/4 Overall width: (backside) Features: An Inside mount frame to be installed directly onto the window opening. To be utilized when latches or cranks are an issue for clearance. Dapping maybe required if the opening is out-of-square. To be used with the Z Frame as a sill mount frame or for inverted sill mount frame applications. 1/2" 1 1/8" B7

25 Frame Options (OM) 2 1/4" 5 1/8" Bypass Track System Frame Mounting type: Outside mount (OM) and Inside mount (IM) Overall depth: 5 1/8 Outside mount (OM), 3 1/16 Inside Mount (IM) Overall width: 2 1/4 Outside mount (OM), Inside Mount (IM) Features: Can be mounted directly into the door or window opening or outside mounted onto the wall around the opening. 1 1/2" (IM) 3 15/16" 1 1/8" (OM) 2 1/4" 3 1/8" Bi-fold Track System Frame Mounting type: Outside mount (OM) and Inside mount (IM) Overall depth: 3 1/8 Outside mount (OM), 2 Inside Mount (IM) Overall width: 2 1/4 Outside mount (OM), Inside Mount (IM) Features: Can be mounted directly into the door or window opening or outside mounted onto the wall around the opening. 1 1/2" (IM) 2" 1 1/8" Clearing Obstructions Block Down Space Filler - Block up / Block Down Within a shutter frame you can start or stop a shutter panel to avoid an obstruction caused by taps, tubs, valances or light fixtures. By simply blocking up or blocking down using our T-Posts or Top/Bottom Rails before the shutter door begins (see diagram). Note: Shutters that are blocked up or down cannot have magnets installed at the block up or down position (has to be specified at time of order). Block Up Measurements must be overall size including frame. Specify measure of block down or block up required. B8

26 Clearance Charts Inside mount with NO FRAME (Panels Only) : 2 (for 2 1/2 ), 2 1/2 (for 3 1/2 ), and 3 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 2 2 1/2 2 1/ /2 Window 3 1/2 3 1/2 2 1/2 2 1/2 4 1/2 Window 4 1/2 4 1/2 3 3 B9

27 Clearance Charts L Frame Outside mount : 1/4 for (2 1/2 ), 1/2 (for 3 1/2 ), and 1 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 1/4 1/4 2 1/2 2 1/2 3 1/2 Window 1/2 1/2 3 1/2 3 1/2 4 1/2 Window /2 4 1/2 B10

28 Clearance Charts Extended L Frame Outside mount : 1/4 (for 2 1/2 ), 1/2 (for 3 1/2 ), and 1 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 1/4 1/4 2 1/2 2 1/2 3 1/2 Window 1/2 1/2 3 1/2 3 1/2 4 1/2 Window /2 4 1/2 B11

29 Clearance Charts Z Frame Inside mount : 1 3/8 (for 2 1/2 ), 1 7/8 (for 3 1/2 ), and 2 3/8 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 1 3/8 2 1/2 2 1/2 1 3/8 3 1/2 Window 1 7/8 3 1/2 3 1/2 1 7/8 4 1/2 Window 2 3/8 4 1/2 4 1/2 2 3/8 B12

30 Clearance Charts L Frame Inside mount : 1 3/8 (for 2 1/2 ), 1 7/8 (for 3 1/2 ), and 2 3/8 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 1 3/8 2 1/2 2 1/2 1 3/8 3 1/2 Window 1 7/8 3 1/2 3 1/2 1 7/8 4 1/2 Window 2 3/8 4 1/2 4 1/2 2 3/8 B13

31 Clearance Charts Extended L Frame Inside mount : 1 3/8 (for 2 1/2 ), 1 7/8 (for 3 1/2 ), and 2 3/8 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 1 3/8 2 1/2 2 1/2 1 3/8 3 1/2 Window 1 7/8 3 1/2 3 1/2 1 7/8 4 1/2 Window 2 3/8 4 1/2 4 1/2 2 3/8 B14

32 Clearance Charts Hanging Strip Frame Inside mount : 1 3/8 (for 2 1/2 ), 1 7/8 (for 3 1/2 ), and 2 3/8 (for 4 1/2 ) *Rear tilt bar option, please add /2 Window 1 3/8 2 1/2 2 1/2 1 3/8 3 1/2 Window 1 7/8 3 1/2 3 1/2 1 7/8 4 1/2 Window 2 3/8 4 1/2 4 1/2 2 3/8 B15

33 Depth Tester 2 1/2 : Required depth 1 1/4 3 1/2 : Required depth 1 3/4 4 1/2 : Required depth 2 1/4 Glass Angle Measuring 1 1/2 Protractor for Measuring Bay Window Angles 2 1/2 Measure widths A, B and C along back edge of frame. 3 1/2 Measure angles of points 1 and 2 where back edges of frames meet. OVERVIEW 1 B 2 A C 3 Fit card in this manner Place card in window sill and measure depth for required louver size. See illustraion above. A for Measuring Bay Window Angles Measure widths A, B and C along back edge of frame. Measure angles of points 1 and 2 where back edges of frames meet. OVERVIEW 1 Glass B 2 Fit card in this manner 3 C How to use this protractor Fit the top edge of the large card and the right hand edge of the smaller card into the angle, as indicated in the diagram on the left. The arrow will point to the degree of the angle. 0 Notes: INCHES INCHES Height Qty Colour Panels Across Size Type of Mount Frame Style Frame Application 9 10 Panel Configuration # T Posts Show t-posts measure location on diagram (Per Angle) Hinge Style Hinge Colour Rails Rabbet Buildout Surca Locking System Standard Magnets (optional) 19 Warranty Waiver Panels Not In Spec Divider Rails Not In Spec Notes: Qty Rails Rabbet Buildout 19 Warranty Waiver 1 Order Date Office Installer Reference # Entered INCHES Panels Not In Spec C/M date INCHES Height Type of Mount Frame Style Frame Application 9 10 Panel Configuration # T Posts Show t-posts measure location on diagram (Per Angle) 11 Divider Rail Centre Custom Location 1st 2nd Hinge Style Hinge Colour 18 Surca Locking System Standard Magnets (optional) Divider Rails Not In Spec Measuring Guidelines Before you begin measuring, make sure that you have what you need to accurately record on your MAXXMAR Shutter Order Form the necessary information for a perfect fit the first time. Account Number: Company Name: Tag P.O. Location (Tag) Fax: Toll Free Fax: Pick Up MAXXMAR Install Ship to: A Location (Tag) Front Centre Tilt-Bar Front Hinge Side Tilt-Bar Back Hinge Side Tilt-Bar April 01, 2008 Use Only B Width 44 Width Sill Protractor Standard 2 Optional 20 x 36 Sample Order Form Arctic 2 4 1/2 IM Z 4 LLRR Divider Rail Centre Custom Location 1st 24 2nd S Right - Standard Left - Optional Colour Panels Across Size Standard 2 Optional 20 x 36 Right - Standard Left - Optional Signature Required Signature Required 1Tools 1 wide metal tape measure Level Ladder or step stool Pen to record information MAXXMAR Shutter Order Form MAXXMAR Measuring Tool (Protractor) 2Order Form Record measurements on MAXXMAR Shutter Order Form. The order form acts as a reminder of all the pertinent information required to place your order. Be very cautious to avoid errors when filling out your order. All orders must be faxed to MAXXMAR on the MAXXMAR Shutter Order Form. 3Things to Remember Fill out all requested information on the order form. Consider the following: Size 2 1/2, 3 1/2 or 4 1/2 Tilt bar location Number of panels T-Posts are required on windows if they exceed specs. If not specified, factory will calculate placement. Tracking systems are recommended on Bypass configurations 78 wide or wider. Obstructions that will interfere with frame, panel or louver operation. Hinges White, Silk, Almond, Pewter, Mocha, Antique Bronze or Stainless Steel. Measure all openings, even though they may appear to be identical When specifying measurements, state width first and then height All measurements should be in inches and measured to 1/16 of an inch. B16

34 Measuring Guidelines Inside Mount with No Frame Very accurate measurements are critical for this application. For proper fit, record width and height to the nearest 1/16". When determining squareness of the opening, if the diagonal measurements are not equal, framed shutters should be considered. Note: If no frame application is used, small light gaps will exist around the edges of the panels. Your ordered measurements are the tight size of the window from which deductions will be taken. Standard width deductions are 1/16" for hinges and 1/8" between panels. Standard height deductions are 3/16" (1/16" top of panel and 1/8" bottom of panel). Divider Rail Placement The divider rail should be placed to meet customer s needs, within minimum and maximum divider rail guidelines. You must indicate placement of the divider rail. Otherwise, the divider rail is placed in the centre of the panel. There will be a variance of 3/4 up or down for custom divider rail location. Outside mounts: measure from the bottom of where the frame will be located to the centre point of the desired location of the divider rail. Inside mounts: measure from the bottom inside of the opening to the centre point of the desired location of the divider rail. Three-sided frames: measure from the floor or sill to the centre point of the desired location of the divider rail. Frame Outside Mount Centre Point of Desired Divider Rail Location Matching Divider Rail Locations on Windows of Different Heights To match the location of divider rails across windows of different heights: A Determine the desired divider rail location for all windows. B. Mark that location on the moulding or wall at the first window. C. Measure from the floor to your mark. D. Carry that measurement to all the other windows and mark the moulding or wall at each location. E. Then measure up to the mark at all windows, following the procedure for outside mounts, inside mounts or three-sided frames. The divider rail will then be located the same distance from the floor on all windows. Note: Be sure the divider rail will be located at least 20" from the top and bottom of all panels. Divider Rail Height Measuring for Divider Rails Divider Rail 2 One divider rail is required for panels greater than 60" in height. The front visible portion of the divider rail is 2". Please note that when specifying a custom location for the divider rail, there is a minimum of 20" and a maximum of 60" from the divider rail to other divider rails or to the top and bottom of a shutter panel. Note: Divider rail location may vary by 3/4" up or down. Inside Mount Centre the line on the door Floor Centre Point of Desired Divider Rail Location B17

35 Measuring Guidelines Unequal Panel Widths One of the advantages of Tilia Wood Shutters is their versatility. They can be custom built to match the style, size and configuration of virtually any window or opening - including unequal panel widths within the same window. Unequal Panels with No T-Post First, measure and record the overall width and height of the window, as explained on the previous pages. Then: A. Measure from the edge of frame of your overall width measurement to the centre of the first vertical mullion. B. Measure from the centre of the first vertical mullion to the centre of the second vertical mullion. C. Measure from the centre of the second vertical mullion to the right-most point of your overall width measurement. Unequal Panel Widths, No T-Post Unequal Panels with T-Post First, measure and record the overall width and height of the window as explained on the previous pages. Then: A. Measure from the edge of frame of your overall width measurement to the centre of the first vertical mullion. B. Measure from the left-most point of your overall width measurement to the centre of the second vertical mullion. C. Repeat this procedure for any additional T-Post distances. Unequal Panel Widths, with T-Post A B Using the T-Post The T-Post is a versatile structural component inserted vertically into shutter frames to separate shutter sections and allow for placement of more panels within the same opening. T-Post gives added strength and stability to wider openings. Panels can be hinged to the T-Post similarly to how they are hinged to the frame. Unless unequal panels are specified, the T-Post will be spaced for equal panel widths according to the configuration ordered. T-Post 1 1/2 2 A B C Frame T-Post Notes: When added together, the three individual widths (A, B and C) must equal the overall width measurement. For a four-panel window, measure from the second to the third vertical mullion and then from the third mullion to the right-most point of your overall measurement. With three panels, the centre panel must be hinged to one of the end panels in a Bi-fold configuration. With four panels, each of the two centre panels is hinged to an end panel. T-Post B18

36 Measuring Guidelines Outside Mount with L Frame and Extended L Frame and Casing at least 1 1/2" Wide A. Measure the width from outside casing to outside casing at the top, middle, and bottom of the window opening. Record the largest measurement. B. Measure the height from outside casing to outside casing at the left, centre, and right of the window opening. Record the largest measurement. Your ordered measurements will be the finished size of the shutter including the frame. Outside Mount with L Frame and Extended L Frame and Casing less than 1 1/2" Wide or No Casing The frame can still be mounted on a smaller moulding. A. Measure the width inside the opening at the top, middle, and bottom. B. Measure the height inside the opening at the left, centre, and right. C. Add 3" (1 1/2" per side) to the largest width and largest height measurements. If a reveal is required, please specify. Your ordered measurements will be the finished size of the shutter including the frame. Outside Mount with No Casing Outside Mount with Casing Inside Mount with Z Frame and Sill Mount Frame Inside mounts pose an added degree of difficulty due to several factors. Cranks, latches, depth, and squareness of the window opening must be considered. For inside mounts, all measurements should be tight, and measured to the nearest 1/16". A. Measure the width inside the opening at the top, middle, and bottom. Record the smallest measurement. B. Measure the height inside the opening at the left, centre, and right. Record the smallest measurement. C. To determine squareness, measure diagonally from top left to bottom right and from top right to bottom left. Your ordered measurements are the tight size of the window from which deductions will be taken. Standard deductions are 1/8" from ordered width and height. Note: If the two measurements vary more than 1/2" you should consider an outside mount application. Diagonal Measurement Add 1" to these minimum depth requirements if the tilt-bar will be located on the rear of the shutter. Also add the dimension required to clear any obstructions to louver movement, such as window cranks or latches. B19

37 Measuring Guidelines Bay or Bow Windows Introduction Bay and Bow windows are found in many of today s homes. There are two ways to frame shutters in bay and bow windows: individually framed or perimeter framed. When perimeter framed, a continuous frame runs around the perimeter of the window to form the angles of the bay or bow. Individually Framed Individual framing is a simple, effective way to cover bay and bow windows. The separate frames butt together to form the angles of the bay or bow. Note: There is no surcharge for individually framed bay and bow window shutters. Outside Mount A. Using a sample piece of Z Frame as a gauge, draw a perimeter around the window to mark the outside edges of the frames. B. Measure and record the widths W1 to W6 along the marks as shown in the outside mount illustration at the right. C. Measure and record the heights H1 to H4 as shown in the same illustration. D. Measure and record the angles A1 to A4 as shown in the illustration. Either measure the angles with a protractor or the Maxxmar measuring device enclosed to form the angles and submit them with your order. If you do not have the first two items then you can tape two business cards together to form the angles and submit them with your order. Inside Mount A. Using a sample piece of Z Frame as a gauge, draw a perimeter inside the window frame to mark the back edges of the frame. Be sure the window is deep enough to mount the frames and allow for proper louver operation. B. Measure and record the widths W1 to W6 along the marks inside the window frame as shown in the inside mount illustration below. Outside Mount A3 H1 H2 H3 H4 Inside Mount W4 W1 W4 A1 W5 W5 W2 C. Measure and record the heights H1 to H4 as shown in the same illustration. D. Measure and record the angles A1 to A4 as shown in the illustration. Either measure the angles with a protractor or the Maxxmar measuring device enclosed to form the angles and submit them with your order. If you do not have the first two items then you can tape two business cards together to form the angles and submit them with your order. A4 A2 W6 W6 W3 A3 Gray Area Represents Inside of Frame A4 H1 H2 H3 H4 A1 Mark on Inside of Frame A2 W1 W2 W3 B20

38 Measuring Guidelines Bay or Bow Windows Perimeter Framed Perimeter framed shutters can be outside mounted onto moulding, outside mounted with no moulding or inside mounted. Outside Mount with L Frame and Extended L Frame and Moulding at least 1 1/2" wide With this option, the L Frame and are extended L Frame installed directly onto existing moulding. A. Measure and record the widths W1 to W6 from outside moulding to angle and from angle to angle, as shown in the outside mount illustration on the previous page. B. Measure and record the heights H1 to H4 from outside moulding to outside moulding as shown on the previous page. C. Measure and record the angles A1 to A4 as shown in the illustration. Either measure the angles with a protractor or the Maxxmar measuring device enclosed to form the angles and submit them with your order. If you do not have the first two items then you can tape two business cards together to form the angles and submit them with your order. Outside Mount with L Frame and Extended L Frame and No Moulding A. Using a sample piece of frame as a gauge, draw a perimeter around the window to mark the outside edges of the frame. B. Measure and record the widths W1 to W6 along the marks as shown in the outside mount illustration on the previous page. C. Measure and record the heights H1 to H4 as shown in the same illustration on the previous page. D. Measure and record the angles A1 to A4 as shown in the illustration. Either measure the angles with a protractor or the Maxxmar measuring device enclosed to form the angles and submit them with your order. If you do not have the first two items then you can tape two business cards together to form the angles and submit them with your order. Inside Mount with Z Frame A. Using a sample piece of frame as a gauge, draw a perimeter inside the window frame to mark the back edges of the frame. Be sure the window is deep enough to mount the frame and allow for proper louver operation. B. Measure and record the widths W1 to W6 along the mark inside the window frame. C. Measure and record the heights H1 to H4. Individually Framed Outside Mount Individually Framed Inside Mount Perimeter Framed Outside Mount Perimeter Framed Inside Mount Perimeter Framed Outside Mount Bow Windows Follow the same measuring procedures as described for bay windows, adding the necessary width, height and angle measurements for the additional number of windows forming the bow. Frame Abut Frame Abut Two T-Posts Joined Two T-Posts Joined T-Post on middle section Perimeter Framed Inside Mount T-Post on middle section B21

39 Measuring Guidelines Bay Windows Panels only Wood Mullion B Wood Mullion A C Centre Split Panel Opening Single Panel Left Hinge Single Panel Right Hinge Hinges B A Top View C Bay window without frame 1. Take measurements at the depth the panels will be installed. 2. Measure widths A,B,C. Record measurement separately on a regular order form. Include the number of panels and the hinge style for each opening. 3. Measure heights A, B, C, Record each measurement separately (panel heights must all be the same). Note: For inside mount without frames, treat as three separate openings, supply the three different widths (A, B, C), number of panels and one height measurement. Record measurements on the Maxxmar shutter order form. B22

40 1 1/2 2 1/2 3 1/2 Angle Measuring for Measuring Bay Window Angles Protractor Measure widths A, B and C along back edge o frame. Measure angles of points 1 and 2 where back edges o frames meet. 1 B 2 A C OVERVIEW Fit card in this manner 3 Glass B 3 30 Measuring Guidelines Bay Windows B A C Height B A C Depth Tester /2 : Required depth 1 1/4 3 1/2 : Required depth 1 3/4 4 1/2 : Required depth 2 1/4 Sill Glass Place card in window sill and measure depth for required louver size. See illustraion above. 90 Protractor for Measuring Bay Window Angles Measure widths A, B and C along back edge of frame. Measure angles of points 1 and 2 where back edges of frames meet. OVERVIEW A C Fit card in this manner How to use this protractor Fit the top edge of the large card and the right hand edge of the smaller card into the angle, as indicated in the diagram on the left. The arrow will point to the degree of the angle How to use this protractor (Maxxmar Measuring Device) Fit the top edge of the large card and the right hand edge of the smaller card into the angle, as indicated in the diagram on the left. The arrow will point to the degree of the angle. Bay Window with L Frame or Extended L Frame (outside mount) 1. Measure widths A, B, and C along the mounting surface. Record each measurement on the Maxxmar shutter order form. A surcharge will apply. Include frame, number of panels and hinge style for each section. 2. Measure height to outside of frame (A, B, C). Height must be the same. 3. Determine angle of bay corners using Maxxmar measuring device supplied. B23

41 Measuring Guidelines Bay Windows Single T-Post Measuring Line B Measuring Line Measuring Line A Angle 1 Angle 2 C T-Post Frame Frame Bay window with Z Frame 1. For Z Frame, use your sample frame. 2. Place the appropriate frame in place and make a pencil mark at the back of the frame to determine mounting projection. To complete your guidelines, continue your pencil lines until they intersect (cross) at 1 and Measure Widths A, B, and C along that line. 4. Measure Angles 1 and 2 at that line. 5. Record measurements on the Maxxmar shutter order form. 6. A surcharge will apply. Note: Single T-Post application is recommended when cranks or latches are present. B24

42 Measuring Guidelines Bow Windows Shutter Panel Left or Right Hinge T-Post Wood Mullion L Frame Glass Measuring Line 2 1 1/ wall wall Sill 1 1/4 Bow Windows with L Frame 1. Take measurements at the depth projection the shutters will be installed at. L Frame width is 1 1/2 and T-Post width is Both are 2 projections. (Use a short piece of L Frame and T-Post to determine the measuring line.) 3. Measure 1 from left side of the left L Frame to centre of first T-Post (at the front L Frame and T-Post). 4. Measure 2, 3, and 4 from centre of T-Post to centre of next T-Post (at the front of the T-Post). 5. Measure 5 from centre of T-Post to right side of right L Frame (at the front of the L Frame and T-Post). 6. Measure 6 height at every T-Post and L Frame location, use smallest height measurement. Note: Indicate two-, three-, or four-sided L Frame with T-Post distances outside mount. Three- or four- sided frames will be mitred. Please provide the degree of the angle. First distance = 1, Second distance = 1 + 2, Third distance = , and Fourth distance = B25

43 Measuring Guidelines Bow Windows A 1 B 2 C 3 D 4 E Bow windows with Z Frame 1. For Z Frame use your sample frame. 2. Place the appropriate frame in place and make a pencil mark at the back of the frame to determine mounting projection. To complete your guidelines, continue your pencil lines until they intersect (cross) at 1, 2, 3, and Measure widths A, B, C, D and E along that line. 4. Measure angles 1, 2, 3, and 4 at that line. 5. Record measurements on the Maxxmar shutter order form. 6. Provide separate drawing. B26

44 Measuring Guidelines Corner Windows Distance 1 Distance 2 A Measure to meeting point where L Frames will meet C B Measuring point Distance 1 Corner post A C Corner Window with L Frame (Inside Mount) 1. Establish Point C by placing two pieces of L Frames in position where the corners meet. 2. Measure width in three places for Distances 1 and 2. From point A to C and from point B to C. Use smallest measurement. 3. Measure height in three places and use smallest measurement. 4. Specify inside mount corner window. 5. Measure height of corner post required (should be same height as shutter). B Distance 2 B27

45 Measuring Guidelines Corner Windows A Distance 1 C C Distance 2 B Measuring point A Distance 1 C C P2-LR Corner Window with L Frame (Outside Mount) Measure from inside corner 1. Measure inside width in three places for Distances 1 and 2, from Point A to C and from Point B to C. Use largest measurement and subtract 1/2. 2. Measure inside height in three places for Distances 1 and 2. Use largest measurement and add Specify outside mount corner window. 4. Height of corner post required is equal to height of shutter frame. P1-L Distance 2 B B28

46 Installation Materials and Tools The following materials needed for a standard installation are included with each order: Shutter panels and frame, if a framed system Hoffman inserts Screw plugs Magnets, striker plates (optional) and shims Standard installation and assembly screws Important: The correct screws must be used for assembly and installation. Refer to the following illustration. Tools needed for installation: Steel measuring tape Variable speed power drill with square head driver bits #1 and #2 Caulking gun - dap Countersink drill bit for #6 screw - 3/32 & 5/16. Hinge Attachment Flat Socket 6 x 5/8 T-posts & Hanging Strips Flat Head 6 x 1 1/2 Installation Flat Socket 6 x 2 1/2 Flat Socket 6 x 2 Flat Socket 6 x 1 3/4 Magnet Screw Pan Head 6 x 5/8 Frame Assembly Larger shutters may be shipped knocked-down (disassembled). Using the supplied tail fastener, reassembly of the frame is quick and easy. All holes have been prerouted. Position the four frame pieces face up according to how they are marked on the back. Place the dove tail fastener into the pre-routed holes and hammer delicately into place. Hoffman Inserts Positioned for Installation T-post Attachment If one or more T-posts are used, mount them to the frame using the pre-drilled holes in the T-post and frame. The top of the T-posts are marked and multiple T-posts are numbered, with number one starting at the left side of the frame. T-posts T-posts Light Stop L-Frames or Z-Frame Shutter Panel Attachment To complete the reassembly process, attach the shutter panels to the frame. Panel locations are marked on each shutter and all hinge holes are pre-drilled Basic Frame Installation There are four types of frames: L-frame, Extended L-frame, Z-frame, and Sill Mount Frame. The procedure and sequence of mounting screws attachment is similar for all four types. Centre the frame inside or outside the window opening. Attach the top of the frame first. Mount the first screw in the middle of the frame and then attach the two corners. On larger units, space additional screws evenly, no more than 30 apart and near the top of each T-post. Move the bottom of the frame left or right to align the panels. Once the panels are aligned, attach the bottom of the frame. Mount the first screw in the middle of the frame and then attach the two corners. Space any additional screws as you did at the top of the frame. If necessary to align the panels, raise or lower the side frames or T-posts. Only after the panels are all aligned, fasten the sides of the frame using screws at every hinge location. Fill all holes with screw plugs for a finished look. Note: It is important to place shims at the bottom of the frame to help support the weight of the frame when installing. Z Frame and Sill Mount Frame Inside Mount The Z-frame is inside mounted with the decorative face flush against the outside of the window opening. Magnet Attachment (if required) (optional) Magnets ensure closure of all shutter panels. They are attached to the top and bottom of the frame. The magnets are positioned so that they contact striker plates screwed to the rear of the top and bottom rails on the shutter panels. Attach striker plates where the top and bottom rails meet the stiles as illustrated. With L-frames or Z-frame, the edge of the plate should be 1/4 from the edge of the rails. Striker Plates Striker Plates Rear of Shutter (Frame Not Shown) Hinges With no frames, the edge of the plate should be flush with the edge of the rails. The hole for the striker plate screw should be away from the top or bottom edge of the rail so that the flat part of the plate contacts the magnet. Note that the striker plates are attached to the side of the panel furthest from the hinge attachment to the frame or T-posts. With the panel(s) closed, mark the frame for magnet placement so that the magnets will contact the striker plates and secure the panels in the proper position. Attach the magnets to the frame. Test their placement by opening and closing the shutter panel(s). Adjust if necessary. L Frames and Extended L Frame - Inside/ Outside Mounts The L-frames can be inside or outside mounts. If used as an outside mount, it may be mounted directly to molding, if the moulding is at least 2 1/2 wide. Note: If holes have to be drilled on site, please countersink using a #6 screw 3/32 and 5/16 drill bit. Note: If using L-Frames as an inside mount, caulking may be required if opening is out of square. Frame Top Rail (Dotted Line) Stile Magnet Striker Plate Caulking Caulking may be required to fill in minor gaps between the frame and wall or between mitered corners of the frame. Note: Please predrill magnets holes with a 1/16 drill bit to prevent splitting of wood. B29

47 Installation Shim Mark Where To Install Top Hinge Install the Shutter Panels Place a 1/8 shim in the bottom of the window frame on the side where the shutter hinges will be located. With the top hinge open, position the shutter panel in the window on top of the shim. Mark where to attach the top hinge (see above illustration). Attach the top hinge to the inside of the frame. The barrel of the hinge must be outside the frame to allow the shutter panel to open and close properly. Open the bottom hinge and attach it to the frame. If the panel has more than two hinges, do not attach them until after aligning the panel(s). If the window has more than one panel, repeat the procedure to attach its top and bottom hinges to the other side of the window frame. Close the panels and check their alignment. To adjust the panels, shim the top or bottom hinge to pivot the panel slightly. After aligning the panels, attach any remaining hinges to the window frame. Install shutter Frame magnets according to the procedures Magnet outlined in the Magnet Attachment Top Rail section. Attach striker Striker Plate (Dotted plates flush with the Line) edges of the top and Stile bottom rails and then attach the magnets to the window frame so that they contact the striker plates when the shutter panel is closed. Installation of Unframed Shutters Unframed shutters are always inside mounted. To install unframed shutters, the hinges attached to the shutter panel(s) are screwed to the inside of the window frame. The shutter panel(s) should be flush with the front of the frame, with the barrel of the hinges just outside the frame. French Doors The French Door Frame is to be utilized for French Door applications. It will be mounted on top of the trim and the panels have to be ordered with the tilt bar on the front. (Front Centre or Front hinge side). Please measure outside trim to outside trim and add 1/2 per side. The will give 1/16 reveal. Frame will NOT be pre-drilled. Note: Maxxmar strongly recommends that all installation screws are drilled on an angle to miss the glass of the french door. Cut Outs Partial and total cut outs may be done in the rails, stiles and frames. Spring loaded louver pin Repair of damaged louvers is simple with the spring loaded louver pin. Remove the damaged louver by cutting it out and slipping a replacement louver with the spring loaded louver pin into the stile holes. 2 1/2" Measure exact size of cut-out including depth and draw it exactly on the order form giving starting / finishing points and depth of the cut-out. A mapped out diagram of the cut-out should be put on the order form. 1/2" 1 1/4" 1/2" 1 5/8" French Doors Frame 1 1/4" Adjusting the Surca Locking System Use a small screwdriver. To lower the Surca Locking System push down and turn clockwise. To raise the Surca Locking System push down and turn counterclockwise. Note: Surca Locking System is standard on Tilia Wood Shutters Total cut out in stile Partial cut out in stile B30

48 Installation Bi-fold Track System Outside Mount Tracks Top and Bottom Bi-fold Track Systems utilize a top track to carry the wheels connected to the shutter panels. In addition, a spring-loaded pivot pin rides in a bottom track to keep the panels aligned. The top track is attached to the frame and the optional bottom track is attached to the floor. Installation Procedures Because of their larger size, Bi-fold Track Systems are usually shipped knocked down. When assembled, follow the steps below. Step One Position the frame around the opening to mark where the outside edges will be located. Mark the top, left and right edge locations. Step Two Hang the frame and centre the frame so that the left and right edges align with the marks from step one. Step Three Screw only the top frame to the mounting surface. Attach the screws into studs, which are typically 16" or 24" apart. Step Four Square the side frames and fasten the top and bottom. Space additional screws no more than 30" apart. Step Five With the top pivot bracket(s) and wheel carriers in the track, fasten the aluminum track to the top of the frame, aligning the pre-drilled holes. 2 1/4 Track 1 1/2 Wheel Carrier Bolt Step Six Fasten the bottom pivot bracket(s) and bottom guide track to the floor, centering them. 3 1/8 3 1/8 Shutter Panel Valance Step Seven Mount the bottom pivot into the bottom pivot bracket and then push the spring loaded top pivot into the top pivot bracket. Step Eight Fasten the wheel carrier bolt(s) into the wheel carrier receivers at the top of each panel and lock them in place. Then insert the spring-loaded bottom pivot pins into the bottom guide track. Step Nine Open and close the panels. If necessary to align a panel, turn the panel adjustment nut on the wheel carrier. Upper Pivot Pin Upper Pivot Bracket Lower Pivot Track Adjustable Lower Pivot Bolt Wheel Carrier Receiver Lower Pivot Pin Bottom Guide Track (optional) 2 1/4 1 1/2 Track Wheel Carrier Bolt Shutter Panel Valance Note: If holes have to be drilled on site, countersink using #6 screw 3/32 and 5/16 drill bit. B31

49 Installation Bi-fold Track System Inside Mount With or Without Frame Inside mounted Bi-fold Track Systems can be installed with or without a frame. Installation procedures are slightly different for the two options. Installation Procedures With Frame Assemble the frame if it was shipped knocked down. When assembled, follow the steps below. Step One The frame is attached inside the opening through the pre-drilled holes. Step Two Attach the frame. Shim the top frame, if necessary, so that it is mounted perfectly level. Shim the side frames, if necessary, so that they are square with the top frame. Cover screws in the side frames with the provided caps. 2 Installation Procedures Without Frame Step One Mark where to install the track so that its top front edge is recessed 1/2" in from the front edge of the opening. Step Two Fasten the track aligned with the mark, making sure the top pivot bracket(s) and wheel carriers are in place. Mount with the provided screws through the pre-drilled holes in the track. Step Three Fasten the bottom pivot bracket(s) and bottom guide track to the floor. Centre these components 7/8" in from the front edge of the opening. This will position them directly under the top track. Step Four Mount the adjustable bottom pivot bolt into the bottom pivot bracket and then push the springloaded top pivot pin into the top pivot bracket. Note The variable panel to floor clearance is 3/8" to 1/2". Step Five Fasten the wheel carrier bolt(s) into the wheel carrier receiver at the top of each panel and lock them in place. Then insert the springloaded bottom pivot pin(s) into the bottom guide track. Step Six Open and close the panels. If necessary to align a panel, turn the panel adjustment nut on the wheel carrier. Upper Pivot Pin Upper Pivot Bracket Lower Pivot Track Adjustable Lower Pivot Bolt Wheel Carrier Receiver Lower Pivot Pin Bottom Guide Track 1/2 Adjustable Wheel Carrier Bolt Shutter Panel Wheel Carrier Bolt Note: If holes have to be drilled on site, countersink using #6 screw 3/32 and 5/16 drill bit. Shutter Panel 3/8 to 1/2 Bottom Pivot 5/8 to 3/4 Bottom Guide Track B32

50 Installation Bypass Track System Outside Mount Tracks Top and Bottom Bypass Track Systems utilizes two top tracks to carry the shutter panels so that the panels can slide past each other. In addition to the two top tracks which is attached to the frame, sections of floor guide are attached to the floor to keep the panels vertically aligned. Installation Procedures Because of their larger size, Bypass Track Systems are usually shipped knocked down. When assembled, follow the steps below. Step One Position the frame around the opening to mark where the outside edges will be located. Mark the top, left and right edge locations. Step Two Hang the frame and centre the frame so that the left and right edges align with the marks from step one. Step Four Square the side frames and fasten them at top and bottom. Space additional screws no more than 30" apart. Step Five With the wheel carriers in the track, fasten the aluminum track to the top of the frame, aligning the pre-drilled holes in the track with the grooves in the frame. Step Six If any panels are to be connected in pairs, place the panels flat on the floor, slide one into the other. Attach the Bypass bottom track with the provided screws. Step Seven Fasten the wheel carrier bolts into the wheel carrier receivers at the top of each panel and lock them in place. Step Eight Attach the floor guides to the floor. Refer to the diagram below for placement. The guides should be positioned so that each shutter panel is always over at least one guide. Step Nine Open and close the panels. If necessary to align a panel, turn the panel adjustment nut on the wheel carrier. Clearance from floor to bottom of panel 5/8 to 3/4 Shutter Panel Floor Guide 3 1/16 Double Floor Guide One Guide Shutter Panel 1 1/2 Single Floor Guide 1/2 Step Three Screw only the top frame to the mounting surface through the pre-drilled holes on the frame. Attach the screws into studs, which are typically 16" or 24" apart. Two Guides Three Guides 5 1/8 2 1/ /2 Shutter Panel Shutter Panel Note: If holes have to be drilled on site, countersink using #6 screw 3/32 and 5/16 drill bit. B33

51 Installation Bypass Track System Inside Mount With or Without Frame Inside-mounted Bypass Track Systems can be installed with or without a frame. Installation procedures are slightly different for the two options. Installation Procedures With Frame Assemble the frame if it was shipped knocked down. When assembled, follow the steps below. Step One The frame is attached inside the window opening through the pre-drilled holes. Drill 3" from each end and space additional holes no more than 24" apart. Step Two Attach the frame. Shim the top frame, if necessary, so that it is mounted perfectly level. Shim the side frames, if necessary, so that they are square with the top frame. Cover screws in the side frames with the provided caps. Installation Procedures Without Frame Step One Mark where to install the track so that its top front edge is recessed 1/2" in from the front edge of the opening. Step Two Fasten the track aligned with the mark, making sure the top pivot bracket(s) and wheel carriers are in place. Mount with the provided screws through the pre-drilled holes in the track. Step Three If any panels are to be connected in pairs, place the panels flat on the floor, slide one into the other. Attach Bypass bottom track with the provided screws. Step Four Fasten the wheel carrier bolts into the wheel carrier receivers at the top of each panel and lock them in place. Step Five Attach the floor guides to the floor. The guides should be positioned so that each shutter panel is always over at least one guide. Step Six Open and close the panels. If necessary to align a panel, turn the panel adjustment nut on the wheel carrier. Wheel Carrier Bolt Lock Wheel Carrier Receiver Track Note: With framed inside mounts, the factory will take 1/8" from the width and 1/8" from the height. If you require different deductions, specify them at the time of ordering. 3 15/16 1/4 1 Shutter Panel Shutter Panel 3/8 To 1/2 Floor Guide 5/8-3/4 Clearance Shutter Panel to Floor Note: If holes have to be drilled on site, countersink using #6 screw 3/32 and 5/16 drill bit. B34

52 A Natural Product What to look for when you purchase Tilia Wood Shutters The following terms describe some of the more common characteristics you will find in all wood shutter products. Tilia Wood Shutters is a natural product and we cannot warranty against variations in colour, grain and texture. Flat Grain Grain The direction and regularity of the wood fibers - varies widely depending on where it was cut from within the tree. The type, direction and density of the grain produce the unique patterns and colour variations that make each piece of wood distinctive. Tiger Striping Grain Change Pin Knots the remnants of branches encase by the growth of new wood. Burl Figures Formed by irregular growth on the outer surface of the tree. Mineral Deposits Usually the result of environmental circumstances affecting the development of the tree. Note: Tilia Wood Shutters are manufactured to industry standards. Minor imperfections or blemishes not noticeable under ordinary light from a distance of three feet are not considered defects. Warpage of any component that does not exceed 1/32 per foot will not be considered a defect. B35

53 SECTION C Panel configurations c1 - C14 Glossary C15 & C16