INSTALLATION INSTRUCTIONS for DALTON LED SERIES

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WINSCAPE INSTALLATION INSTRUCTIONS for DALTON LED SERIES These instructions cover the installation for the following fixtures & options: - Dalton LED (DALED, DABRLED) series - Any Modified or Custom

1 WINSCAPE INSTALLATION INSTRUCTIONS for DALTON LED SERIES These instructions cover the installation for the following fixtures & options: - Dalton LED (DALED, DABRLED) series - Any Modified or Custom fixture based on the above listed fixtures. Instruction details on Custom & Modified fixtures may differ slightly as they are custom built to the customer s specification, please contact Winona Lighting to verify installation on these fixtures.

2 BASIC INFORMATION: With each Dalton LED series fixture you will receive the following: 1. Housing and ingrade fixture. 2. Installation instructions Please read instructions completely prior to starting installation. Installation instructions may be periodically updated due to corrections, changes in design or changes in procedure. WARNING: This fixture should be installed only by a licensed electrician. WARNING: Hydrel Lighting is not responsible for failures caused by incorrect installation. Incorrect installation voids the warranty of this fixture. GENERAL FIXTURE DIAGRAM: FACEPLATE MACHINE SCREWS CAPTIVE SCREWS WIRE COMPARTMENT SEALING PLATE O-RING LED ASSEMBLY COMPOSITE HOUSING BUTTON HEAD SCREWS CONCRETE POURCOLLAR (OPTIONAL) TRANSFORMER ASSEMBLY Page 2 of 18

DISASSEMBLY: Prior to installation you will have to disassemble the fixture into its main components. 1.

while applying very light downward pressure. Please note these screws are captive and should not be removed completely from the faceplate. 2.

It may pick up debris causing the seal between the fixture mount plate and housing to fail, this will void fixture warranty. 3.

3 DISASSEMBLY: Prior to installation you will have to disassemble the fixture into its main components. 1. Loosen the six (6) captive machine screws that secure the coverplate to the housing with a 3/32 Allen (hex) driver by turning them counter clockwise (left) while applying very light downward pressure. Please note these screws are captive and should not be removed completely from the faceplate. 2. Remove and place the faceplate to the side in a safe, debris free, dry place. WARNING: Do not place sealing surface (grey gasket) of the faceplate on the ground. It may pick up debris causing the seal between the fixture mount plate and housing to fail, this will void fixture warranty. 3. Remove and place the o-ring to the side in a safe, debris free, dry place. O-RING 4. Using a 3/32 Allen (hex) wrench, loosen the two (2) #10-32 set screws on each side of the LED assembly by turning them counter clockwise (left). Do not remove the set screws. Page 3 of 18

5. Grip the LED assembly and pull straight up approximately 6

Disconnect the plug between the LED assembly and transformer assembly by firmly

WARNING: Grip the plug ONLY by the plug itself; do not pull on the wires.

Remove and place the LED assembly to the side in a safe, debris free, dry place. 8.

4 5. Grip the LED assembly and pull straight up approximately 6 to Disconnect the plug between the LED assembly and transformer assembly by firmly grasping each end with both hands and pulling the plugs apart. WARNING: Grip the plug ONLY by the plug itself; do not pull on the wires. This can cause permanent damage to the plug and will void the warranty. 7. Remove and place the LED assembly to the side in a safe, debris free, dry place. 8. Using a 3/32 Allen (hex) driver, loosen the three button head screws securing the transformer assembly approximately 1 full turn counter clockwise (left). Do not remove these three screws from the housing. Page 4 of 18

9. Grip top of transformer; rotate counter clockwise (left) approximately 15 degrees. Then pull straight up approximately 10

WARNING: Grip the plug ONLY by the plug itself; do not pull on the wires. This can cause permanent damage to the plug and will void the warranty. 11.

Remove the four (4) machine screws that secure the wire compartment sealing plate to the composite housing with a 3/32 Allen (hex) driver by turning them counter clockwise (left).

5 9. Grip top of transformer; rotate counter clockwise (left) approximately 15 degrees. Then pull straight up approximately 10 to Disconnect the plug between the transformer assembly and wire compartment sealing plate by squeezing the release tab and pulling the plugs apart. WARNING: Grip the plug ONLY by the plug itself; do not pull on the wires. This can cause permanent damage to the plug and will void the warranty. 11. Remove and place the transformer assembly to the side in a safe, debris free, dry place. 12. Remove the four (4) machine screws that secure the wire compartment sealing plate to the composite housing with a 3/32 Allen (hex) driver by turning them counter clockwise (left). Do not lose these four (4) screws; they will be re-used during installation of the housing. 13. Remove and place the wire compartment sealing plate to the side in a safe, debris free, dry place. WARNING: Do not place sealing surface (grey gasket) of the wire compartment sealing plate on the ground. It may pick up debris causing the seal between the compartment sealing plate and housing to fail, this will void fixture warranty. Page 5 of 18

14. Remove the small bag from inside the wire

This bag contains five (5) screw-in conduit entry

Once disassembled into its main components you will

LED assembly 1 Transformer assembly 1 Wire

6 14. Remove the small bag from inside the wire compartment at the base of the composite housing. This bag contains five (5) screw-in conduit entry plugs and three (3) waterproof wire nuts. Once disassembled into its main components you will have: 1 Faceplate W/ six captive screws 1 O-ring 1 LED assembly 1 Transformer assembly 1 Wire compartment sealing plate 4 Machine screws (FHSCS 8-32 x.500 BZ SS) 1 Composite housing 3 Waterproof, direct burial wire nuts 5 Screw-in conduit entry plugs (1/2 NPS) Page 6 of 18

HOUSING INSTALLATION: Before starting housing installation, examine ALL components to ensure there is no damage, visible defects or missing parts.

installing housing. Read instructions completely prior to installing fixture.

Doing this will allow much greater access to the housing and reduces the chances of debris getting inside the housing. 1.

on the jobsite. Use the correct type of conduit entry adaptors for the conduit system being used on site.

INSTALLATION TIP: Place a thick bead of high temp RTV silicone on the threads of the conduit entry adaptor(s) prior to installing into the housing.

Let the RTV silicone dry completely prior to installing the housing into the ground. 2.

7 HOUSING INSTALLATION: Before starting housing installation, examine ALL components to ensure there is no damage, visible defects or missing parts. If any parts have been damaged, have a visible defect or parts are missing; contact Winscape Customer service , before installing housing. Read instructions completely prior to installing fixture. INSTALLATION TIP: If possible, steps 1 thru 4 and 6 thru 7 can be performed PRIOR to installing the housing in the ground. Doing this will allow much greater access to the housing and reduces the chances of debris getting inside the housing. 1. Install conduit entry adaptors (supplied by installer) into the ½ conduit entries on composite housing in orientation that best suits the conditions on the jobsite. Use the correct type of conduit entry adaptors for the conduit system being used on site. Conduit adaptors must be waterproof and rated for direct burial. INSTALLATION TIP: Place a thick bead of high temp RTV silicone on the threads of the conduit entry adaptor(s) prior to installing into the housing. Then place a thick bead of the same RTV silicone around the seam between the conduit entry adaptor and the composite housing. Let the RTV silicone dry completely prior to installing the housing into the ground. 2. Install the screw-in conduit entry plugs in ALL unused conduit entry holes in composite housing. To correctly install, place a thick bead of high temp RTV silicone all the way around the threads on each plug prior to installing them into the housing. Once all plugs are screwed into the housing, smear a thick coat of RTV silicone over the entire plug, covering it and at least ¼ outside the plug in all directions. Let the RTV silicone dry completely prior to installing the housing in the ground. Page 7 of 18

3. Dig a hole approximately 12 diameter and 14 deep then trench for conduit or burial wire.

Flanged Surface on top of composite housing should be installed approximately 1/8 to 1/2 above bare dirt ground level or flush with finished grade. 5.

sinking), until bare ground level is reached, *if housing is going to be installed in a concrete pour application, see 5a (next page), if not go to step 6.

8 3. Dig a hole approximately 12 diameter and 14 deep then trench for conduit or burial wire. It is STRONGLY recommended that the bottom 4 to 6 is filled with peat gravel (or other type of drainage rock) to promote proper drainage away from the housing. 4. Place housing into hole and connect conduit entry adaptors to conduit system. Flanged Surface on top of composite housing should be installed approximately 1/8 to 1/2 above bare dirt ground level or flush with finished grade. 5. Back fill composite housing in 3 to 4 increments making sure fill is properly packed around composite housing (this will reduce the chance of area around the housing sinking), until bare ground level is reached, *if housing is going to be installed in a concrete pour application, see 5a (next page), if not go to step 6. TYPICAL GROUND MOUNT APPLICATION: FIXTURE GROUND COVER FILL COMPOSITE HOUSING DRAINAGE TYPICIAL CONCRETE POUR APPLICATION: FIXTURE POUR COLLAR FILL CONCRETE POUR DRAINAGE COMPOSITE HOUSING Page 8 of 18

a. If composite housing has been ordered with the optional PC (concrete pour collar).

The top edge of the pour collar should be set to the same level as the finished concrete pour.

faceplate, if it does not, loosen the four (4) screws securing it to the composite housing and adjust the pour collar to the

Before pouring concrete it is strongly recommended that the fixture faceplate is covered with painters masking tape &

DO NOT allow concrete to fill the gap between the pour collar and fixture faceplate.

9 a. If composite housing has been ordered with the optional PC (concrete pour collar). There will be a thin metal collar around the top of the composite housing. The top edge of the pour collar should be set to the same level as the finished concrete pour. BEFORE installing the housing, check to be sure the pour collar has not been bumped or knocked loose or out of position during shipping or handling. With the fixture faceplate installed the top edge of the pour collar should sit flush with the top surface of the fixture faceplate, if it does not, loosen the four (4) screws securing it to the composite housing and adjust the pour collar to the correct position. Before pouring concrete it is strongly recommended that the fixture faceplate is covered with painters masking tape & installed to protect it and the composite housing during the concrete pour. DO NOT allow concrete to fill the gap between the pour collar and fixture faceplate. Housing W/ PC option Standard Housing Incorrect adjustment Adjuster screw (4x) Correctly adjusted 6. Pull wire through conduit system and make wire connections with supplied waterproof wire nuts to the wires protruding thru the bottom side of the wire compartment sealing plate. If due to the number of wires needing to be connected, supplied waterproof wire nuts cannot be used, use ONLY under ground, waterproof rated Wire nuts. We recommend Ideal, UnderGround Wire Connectors, model 60 (supplied w/ composite housing) or model 64 (supplied by others). Page 9 of 18

10 a. Supplied wire nuts are IDEAL, UnderGround Wire Connectors, model 60. For use with the following wire sizes: #20 thru #10 AWG Minimum of two (2) #20 AWG Maximum of three (3) #12 AWG b. Optional wire nuts (supplied by others) are IDEAL, UnderGround Wire Connectors, model 64. For use with the following wire sizes: #18 thru #8 AWG Minimum of two (2) #18 AWG Maximum of three (3) #10 AWG INSTALLATION TIP: Make wire connections as close to the bottom of the composite housing as possible. This will make installation of the wire compartment sealing plate significantly easier. 7. Install the wire compartment sealing plate to the composite housing using the four (4) supplied screws with a 3/32 Allen (hex) driver by turning them clockwise (right). When correctly installed, grey gasket will slightly bulge out from underneath the plate, evenly all the way around. Double check that all four (4) screws have been tightened evenly. WARNING: Inside mating surface of housing must be completely free from ALL debris. Any debris trapped between housing and wire compartment sealing plate may cause housing to leak and will void the warranty. WARNING: Use caution NOT to trap any wires between the housing and wire compartment sealing plate this may cause housing to leak and will void the warranty. INSTALLATION TIP: If possible, steps 1 thru 4 and 6 thru 7 can be performed PRIOR to installing the housing in the ground. Doing this will allow much greater access to the housing and reduces the chances of debris getting inside the housing. Page 10 of 18

8. Install transformer assembly by connecting the plug from the wire compartment sealing plate to the plug from the transformer assembly, plug can only be installed one way and will snap together.

Tighten the three screws (hand tight only) with a 3/32 Allen (hex) driver.

plugs. 9. Install LED assembly by connecting the plug from the transformer assembly to the plug from the LED assembly. (Plug can only be installed one way and will snap together.

11 8. Install transformer assembly by connecting the plug from the wire compartment sealing plate to the plug from the transformer assembly, plug can only be installed one way and will snap together. Then lower the transformer assembly down into the housing. Line up the slots in the transformer assembly with the three button head screws, rotate the plate clockwise (right) approximately 15 degrees. Tighten the three screws (hand tight only) with a 3/32 Allen (hex) driver. INSTALLATION TIP: Place a small amount of dielectric grease (available at local auto parts store) into each of the pin openings on the plugs, this will prevent corrosion from forming between the plugs. 9. Install LED assembly by connecting the plug from the transformer assembly to the plug from the LED assembly. (Plug can only be installed one way and will snap together.) Then lower the LED assembly down into the housing, until the outside ring rests on the upper lip inside of the composite housing. (See AIMING instructions, page 15, for correct aiming instructions.) INSTALLATION TIP: Place a small amount of dielectric grease (available at local auto parts store) into each of the pin openings on the plugs, this will prevent corrosion from forming between the plugs. Page 11 of 18

12 10. All composite housings are shipped with ANTI-SIEZE in the twelve threaded inserts in the top flange of the housing. If the anti-seize has dried out, or there does not visibly appear to be any, place a small amount in ALL twelve (12) threaded inserts. This will prevent the screws used to secure the fixture mount plate to the composite housing from seizing over time. With Anti-Seize Without Anti-Seize 11. Install the o-ring into the half-circle groove on the very top of the composite housing. Please note, changes in temperature and humidity will have an effect on the size of the o-ring. The o-ring has been sized to a slightly smaller diameter than the groove in the housing specifically for this reason. If the o-ring does not lay into the groove just right, it can be stretched slightly by giving it one or two gentle tugs to stretch it out to fit the groove. WARNING: O-ring groove in composite housing and o-ring must be free from ALL debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. O-RING 12. Install fixture faceplate by lowering the faceplate straight down into the composite housing, lining up the screws with the threaded inserts in the composite housing. WARNING: Gasket on bottom side of face plate must be free from all debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. Page 12 of 18

13. Tighten down the six (6) machine screws that secure the faceplate to the composite housing with a 3/32 Allen (hex) driver by turning them clockwise (right) while applying light downward pressure.

Screws should be tightened down until they stop with light pressure when using a hand driver, do NOT exceed 12 in-lbs of force. Double check that all six (6) screws have been tightened evenly.

13 13. Tighten down the six (6) machine screws that secure the faceplate to the composite housing with a 3/32 Allen (hex) driver by turning them clockwise (right) while applying light downward pressure. It is best to start each screw by hand to prevent cross-threading of the screw into the threaded insert in the composite housing. Screws should be tightened down until they stop with light pressure when using a hand driver, do NOT exceed 12 in-lbs of force. Double check that all six (6) screws have been tightened evenly. DO NOT OVER-TIGHTEN THESE SCREWS! WARNING: It is STRONGLY recommended that these screws be HAND tightened only, use of an electric screwdriver or drill can cause permanent damage to the housing such as spinning the threaded insert, cracking the composite housing itself, cause the screws to strip, cross thread, even break, and may round out the hex head. INCORRECT - not tightened down enough CORRECT gasket will bulge out slightly Page 13 of 18

AIMING: If any parts have been damaged, have a visible defect or parts are missing; contact Winscape Customer service immediately @ 1-800-328-5291, before proceeding.

Loosen the six (6) captive machine screws that secure the faceplate to the housing with a 3/32 Allen (hex) wrench by turning them counter clockwise (left) while applying very light downward pressure.

WARNING: Do not place sealing surface (grey gasket) of the faceplate on the ground.

14 AIMING: If any parts have been damaged, have a visible defect or parts are missing; contact Winscape Customer service , before proceeding. Read instructions completely prior to installing or aiming the fixture. 1. Loosen the six (6) captive machine screws that secure the faceplate to the housing with a 3/32 Allen (hex) wrench by turning them counter clockwise (left) while applying very light downward pressure. Please note these screws are captive and should not be removed completely from the faceplate. 2. Remove and place the faceplate to the side in a safe, debris free, dry place. WARNING: Do not place sealing surface (grey gasket) of the faceplate on the ground. It may pick up debris causing the seal between the fixture mount plate and housing to fail, this will void fixture warranty. 3. TILT/ROTATION: i) To adjust the tilt of the LED unit: Loosen the four (4) socket-head cap screws that lock the LED in place (approximately 1 to 2 turns) with a 5/32 Allen (hex) wrench by turning them counter clockwise (left) while applying a very light downward pressure. Please note these screws SHOULD NOT be loosened completely from the LED assembly or removed. The inner LED mount can now be tilted to suit conditions. Once tilt adjustment is made, tighten the four (4) socket-head cap screws with a 5/32 Allen (hex) wrench by turning them clockwise (right) to lock the LED mount in place. ii) To adjust the rotation of the LED unit: Using a 3/32 Allen (hex) wrench, loosen the two (2) #10-32 set screws on each side of the LED assembly by turning them counter clockwise (left). Do not remove the set screws. The entire LED assembly can now be rotated in the composite housing to suit conditions. Once rotation adjustment has been made, tighten the two (2) #10-32 set screws on each side of the LED assembly by turning them clockwise (right) locking the LED assembly in place. Page 14 of 18

15 4. If the o-ring in the top of the housing has been disturbed, removed, or fallen out it must be correctly re-installed. Install the o-ring into the half-circle groove on the very top of the composite housing. Please note, changes in temperature and humidity will have an effect on the size of the o-ring. The o-ring has been sized to a slightly smaller diameter than the groove in the housing specifically for this reason. If the o-ring does not lay into the groove just right, it can be stretched slightly by giving it one or two gentle tugs to stretch it out to fit the groove. WARNING: O-ring groove in composite housing and o-ring must be free from ALL debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. 5. Install fixture faceplate by lowering the faceplate straight down into the composite housing, lining up the screws with the threaded inserts in the composite housing. WARNING: Gasket on bottom side of fixture mount plate must be free from all debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. 6. Tighten down the six (6) machine screws that secure the faceplate to the composite housing with a 3/32 Allen (hex) driver by turning them clockwise (right) while applying light downward pressure. It is best to start each screw by hand to prevent cross-threading of the screw into the threaded insert in the composite housing. Screws should be tightened down until they stop with light pressure when using a hand driver do NOT exceed 12 inlbs of force. Double check that all six (6) screws have been tightened evenly. DO NOT OVER-TIGHTEN THESE SCREWS! WARNING: It is STRONGLY recommended that these screws be HAND tightened only, use of an electric screwdriver or drill can cause permanent damage to the housing such as spinning the threaded insert, cracking the composite housing itself, cause the screws to strip, cross thread, even break, and may round out the hex head. INCORRECT not tightened down enough CORRECT gasket will bulge out slightly Page 15 of 18

16 INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR INJURY TO PERSONS IMPORTANT SAFTEY INSTRUCTIONS CAUTION! Lighted Luminaire is HOT! WARNING: Winona Lighting is not responsible for failures caused by incorrect installation. Incorrect installation voids the warranty of this fixture. If you do not understand or have questions about these installation instructions, please contact Winscape customer before installing the fixture. WARNING: To reduce the risk of FIRE or INJURY TO PERSONS follow these important safety instructions. WARNING: Fixture gets HOT quickly! Turn off and allow fixture to cool before replacing lamp. Make only contact with switch or plug when turning on or off. WARNING: Do NOT touch Lens or Faceplate when luminaire is on or hot. WARNING: Keep fixture away from combustible materials. WARNING: Do NOT install fixture within 3.0 meters (10 feet) of pools, spas, fountain, or similar locations, except as permitted by NEC (National Electrical Code) Article 680. WARNING: Installation must conform to all national and local building & electrical codes. WARNING: Turn off power before installation, do not make any live wire connections. WARNING: Do NOT operate fixture with missing or damaged parts, doing so will void warranty. WARNING: Fixture voltage must NOT exceed volts as measured at fixture leads. WARNING: Fixture voltage must NOT drop below volts as measured at fixture leads. Page 16 of 18

17 Power Unit: This fixture is designed to be used with 120V or 277V (depending on fixture specification). Wire: Use wire rated 90 Celsius minimum for supply. Verify additional wire requirements with local building codes. Wire Connectors: Use silicone filled, waterproof wire nuts to make electrical connections. Wire nuts available from Winona Lighting. Codes: Verify conduit requirements and installation requirements for outdoor lighting with local codes. WARRANTY: When installed according to the Winscape installation instruction and installation conforms to all local and national building and electrical codes, Winona Lighting warrants all products manufactured by Winscape to be free from defects resulting from the use of inferior materials, equipment or workmanship, normal wear and tear excepted for a period of 60 months (five years) from the date of shipment with the exception of; 1. Clear coat brass finishes; Clear coat finishes on all brass products are warranted for 12 months (one year) only. 2. Lamps; Lamps are covered under lamp manufacturer s warranty. 3. Ballast; Ballasts are covered under ballast manufacturer s warranty. 4. Transformers; Transformers are covered under transformer manufacturer s warranty. In the event of a warranty claim, it is Winona Lighting s sole decision to either repair or replace the product at no cost to the original purchaser only after Winona Lighting has issued a RGA (Return Goods Authorization) for the defective product. Shipping costs are the sole responsibility of the customer and are not covered under this warranty. Labor costs are the sole responsibility of the customer and are not covered under this warranty. Winona Lighting does not guarantee defects caused by improper handling, modification, tampering, accident (including shipping), poor or incorrect installation, improper maintenance, or misapplication. This warranty is exclusive and in lieu of all other warranties, whether express, implied or statutory including but not limited to any warranty of merchantability or fitness for any particular application. Page 17 of 18

18 INSTALLATION NOTES: Page 18 of 18

10. Do not install within 10 feet of a pool, spa, or fountain. 4. Keep lamp away from materials that may burn.

10. Do not install within 10 feet of a pool, spa, or fountain. 4. Keep lamp away from materials that may burn. 1. Do not touch fixture while lamp is on. Turn off/unplug and allow to cool before replacing lamp. 9. Remove any debris or build-up accumulated on the faceplate or lens periodically. Replace lens if necessary.