Reference Guide and Installation Instructions

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1 Reference Guide and Installation Instructions Pocket Install Guide Congratulations and Thank You for your purchase! DryJoistEZ is an easy to install structural aluminum joist, that also provides a watertight deck drainage system. Provided are general instructions for the installation of the system and additional engineering details. If there are any questions along the way please don t hesitate to call Customer (877) or visit the Resource Library at Please read these instructions in their entirety before you start your project. Please follow these steps closely to ensure the durability and safety of your deck. Deck Structure Requirements: -The structural frame drawings in this guide are intended to illustrate the support requirements of DryJoistEZ, and are not to be considered as a recommendation for actual deck construction. Always consult a professional engineer to ensure code compliance. -DryJoistEZ shall be fastened directly to the perimeter framing on all sides and mid span beams. -Framing shall be built with a minimum pitch toward the drainage end of no less than 1/8 per foot drop. -Refer to page 7 for load ratings and maximum joist spans. Important! Ensure that the ledger board and flashing have been secured properly and are free from debris such as protruding nails or screws. DryJoistEZ should be installed perpendicular p to the structure, this allows water to flow AWAY from the structure and foundation. Wahoo Flashing - Kynar Sample Framing 10 x 12 General tools needed for proper installation: Tape Measure Drill & 5/16 Hex Drive Bit Skill Saw and/or Compound Saw Framing Square Safety Glasses and Gloves Carbide Tip Blades: 62 teeth (skill saw) 80 teeth (table saw) 96 teeth th (compound saw) Caulking Gun and Exterior Flashing Sealant Hammer / Rubber Mallet Page 1

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3 STEP 4: Secure the 6 Main-Joist Illustration G our DryJoistEZ joists ha e a hook recei er on one edge and a hook on the opposing edge. o install your irst or main joist tilt the joist at an angle and slide the hook edge up into the hook recei er o the starter multi joist. See Illustration G) n longer runs you will need three people two positioned in rom the ends and one in the center. ou must per orm this operation in unison. ecure the or main joist to the raming o your deck use he head sel drilling asteners. ne astener should be used at e ery point where DryJoistEZ passes o er a joist or beam. (See Illustration H) Illustration H STEP 5: Continue with Install After the first 4 or 6 main-joist has been installed and fastened down, continue installing the remaining joists by repeating either 6 main-joists or 4 multi-joists profiles. STEP 6: Outer Multi-Joist Install a 4 multi-joist as the end/edge profile to give the substructure a finished appearance. Installation is identical to 6 panels with the exception of the fastening method use 1- ½ SS hex head self-drilling fasteners. The fasteners should be be dri en at an angle when securiing the outer lange to the rim joist. ee llustration Illustration I STEP 7: Top Mount Railing y installing rail anchors most standard top mount rail posts can be integrated into DryJoistEZ s structural design no penetration through the waterproo barrier is necessary to add railing. See Illustrations Illustration J lide the rail anchors into the water channels be ore you install your trim and deck boards. rim is le t o in photos ter the deck s sur ace boards ha e been installed asten your rail mounts using the. stainless steel ag olts. re drilling o rail anchors is re uired. lternati ely two multi joists can also bebe used to mount railing. e er attach rail posts to main joists without using a rail mount. See Illustration Optional Post Mount Location Illustration K Page 3

4 Sealing to the Ledger Flashing Ledger Flashing It is important to have an even and clean flashing surface to seal the DryJoistEZ to. It is also ideal to have the vertical side of the flashing installed behind the first course of siding. Using an exterior flashing sealant, seal the profile of each joist to the flashing. *Make sure the aluminum is clean and free of debris before sealing. Add a second layer of flashing to the top side of the DryJoistEZ. Again, make sure the flashing is behind a course of siding and/or is sealed to the exterior of the home. Rain water is now collecting in the DryJoistEZ gutter channels and is following gravity toward the sloped, drainage side. Page 4

5 Sealing to the Header Flashing Install the Wahoo Decks Header Flashing on top of all beams at the drainage end. The drip ledge should be facing down. Seal the seam where the DryJoistEZ sits on the Header Flashing with Gutter Sealant. Any water that runs back under the bottom of the DryJoistEZ will hit the Header Flashing and then drop into the gutter. Page 5

6 Installing Profile Trim and Decking Install the supplied neoprene channel plugs into each dry channel before installing the Profile Trim. installed before the decking. Use rivets or temporary screws to hold in place. The decking boards will be fastened through the trim holding the trim permanently in place. *Make sure the rail anchors are in place before installing the trim and decking. at the drainage end to allow water and debris to drain out freely. The decking can be secured via surface mounting or with hidden fasteners. All cut joints All cut joints in the deck board should be aligned on top of a Multi Board. These Multi Boards will need to be placed in desired locations at the time of installation. Page 6

7 Single-Span, Total Load (PSF) Span Length, ft. TL (PSF) Joist Spacing L/180 L/240 L/ Joist Spacing Framing samples are not intended for construction. Consult a professional engineer to ensure your deck framing complies with local and national codes. Pocket Install Guide deep x 24 wide Sample Framing Multi-Span, Total Load (PSF) Span Length, ft. TL (PSF) Joist Spacing L/180 L/240 L/ deep x 24 wide Sample Framing Double-Span, Total Load (PSF) Span Length, ft. TL (PSF) Joist Spacing L/180 L/240 L/ deep x 24 wide Sample Framing Page 7

Installation Guide. 203 Chesterra Drive, Dahlonega, GA Toll-Free ~ Fax ~

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