Accordion Doors Product Manual. Accordion Doors Product Manual

Transcription

1 s Manual s Manual 04

2 Line-up High-grade type, widely allowable to use. Standard type, Operability is light and smooth. Name Contents Duplex Duplex Line-up... P. 02 SpecificationsStructure Structure... P P. 05 Options... P. 0 The double structure that the in is pantograph-shape framework, and paste the Fabric on it. The double structure that the in is pantograph-shape framework, and paste the Fabric on it. Maintenance... P. How to Order... P. 1 Allowable Size width: : 5 5,000 mm 10 3,0 mm width: 00 3,000 mm : 1,10 2,400 mm Order Form... P. 18 Available Colors colors 1 colors Track and Color s Manual Optional Specs Long type Both Sides type Front and back different Fabric type Upper part see-through type Inlay system type Lock system type lock system type Curved type Cut-out Both s type Front and back different Fabric type Inlay system type Curved type *For customized products only. Reference Page 03 Page

3 Specifications and Structure Overview Installation Method Structure Drawing Side View 1. Installing of the main unit 2. Removing of the main unit width (W) Installing and removing should be done always by two people. Fabric that tied the door body should not remove until the installing is end. Because it is dangerous to drop and fall down the main body, another person should always sustain the main body by hand. Components 1 Fabric 2 Track 3 Cover 4 Magnet 5 Cushion [antibacterial] Magnet Adsorption Plate Attachments Magnet Adsorption Plate Magnet Adsorption Plate Attached to the product width is 4,510 mm or more, or the product of curved type. Track Tieback (using the same Fabric) Tieback Hook / Type F (Silver) Owo-way Draw Split Draw Tieback (using the same Fabric) 1 2 Tieback Hook Type F 2 4 Available Color Table for Standard Parts Parts color can be selected from the following three colors. If not specified, we apply a recommended Fabric color. 0 Materials PVC aluminum extrusion aluminum extrusion stainless steel press forming, plastic molded, ferrite magnet plastic molded extrusion aluminum alloy stainless steel press forming Height (H) Number of Plate 2,0 mm 4 2,0 mm Track Cross Section 19 Roller Number of the Track Allowable Size position 34 Stack-up Guide Width (W) Number of the Track 5 1,0 mm 1 1,0 1, mm 1 1,0 2,400 mm 1 2,410 3,300 mm 1 3,310 4,000 mm 1 4,010 4,0 mm 1 *Option 2 *Standard 4,510 4,800 mm 2 4,810 5,000 mm 2 Width (W) 5 5,000 Height (H) 10 3,0 Width (W) Stacked-up Height ,0 25 1, , , , , ,000 5 Height (H) *For ordering, round down the nearest 10 mm both in width and in. *Maximum allowable size: is of 5 m; is of 10 m. 130 position H ,0 H - 5 1,0 1,00 H ,10 1,800 H ,810 1,900 H ,910 2,000 H ,010 2,100 H ,110 2,300 H - 1,095 2,310 2,400 H - 1,195 2,410 2,0 H - 1,295 2,510 2,00 H - 1,395 2,10 2,00 H - 1,495 2,10 2,800 H - 1,595 2,810 2,900 H - 1,95 2,910 3,000 H - 1,95 3,010 3,100 H - 1,895 3,110 3,0 H - 1,995 *If the product width is between 4,010 4,0 mm, jointing two Tracks is the standard specification. One Track type is allowable by optional, please inquire the transportation method and specify the size. Width (W) Stacked-up Height 3, ,00 4, ,0 4,0 0 4, , R e m o v e t h e Tr a c k S i d e Cover, pass through Rollers of the body to the Track, set the Track on the body, and disconnect the Alignment Plate slowly with pliers. [For cutting the Track] Remove the Track Side Cover, and cut the Track with hacksaw. Clean up metal chips remaining in the Track. Track Raise up the projection Track Side Cover Roller Alignment Plate 2 Lift up the body, and attach the Track with screws (pan φ ). (One person hold the body, and the other person attach the Track.) Install the Track with screws in order: first in the center of the Track, and next both ends. *Be careful not to scrape the Track with a screwdriver so as not to become worse the slipping of Rollers. [For connecting Tracks] First, attach one Track to the body. Attach the Splice Pin to the other Track, and joint them not to make any gap in the seam of both Tracks. Slide the Splice Pin in the seam of Tracks by using a fine-tipped tool such as a flat-blade screwdriver. *In the case of split Intermadiate Stop draw, attach the Intermadiate Stop in the connect part. 3 Attach the Magnet Adsorption Plate with screw (countersunk φ 3.1 1) to fit the Magnet position of the body. Magnet Adsorption Plate Splice Pin 1 Fold up the body, and move to the center. 2 Previously remove the screws at both ends of the center last. Operation Method How to Take Measurements, and remove the screw Opening and closing should always be done by gripping the. *For the product dimensions, specify to round down the nearest 10 mm. Width: internal dimensions of a door frame. Height: subtract approx. mm from the of the opening. Carpet Opening width mm Opening mm Inlay mm mm * : from the Track top to the bottom of the product body Subtract approx. mm from the top of the carpet if you lay the carpet. Magnet Adsorption Plate 28 5 Weight Guide width 1,000 mm 2,000 mm: 10 kg width 1,0 mm 2,000 mm: kg width 2,000 mm 2,000 mm: 1 kg 4 Ramove the Fabric that tied the body

4 Overview Installation Method Structure Drawing width (W) Side View Installing of the main unit Installing and removing should be done always by two people. Fabric that tied the door body should not remove until the installing is end. 2. Removing of the main unit Because it is dangerous to drop and fall down the main body, another person should always sustain the main body by hand. 1 Fabric 2 Track 3 Cover 4 Magnet Components 5 [antibacterial] Magnet Adsorption Plate Attachments Magnet Adsorption Plate Magnet Adsorption Plate Attached to the product width is the product of curved type. PVC Tieback (using the same Fabric) Tieback Hook / Type F (Silver) Available Color Table for Standard Parts Parts color can be selected from the following two colors. If not specified, we apply a recommended Fabric color. 0 Materials aluminum extrusion aluminum extrusion stainless steel press forming, plastic molded, ferrite magnet plastic molded stainless steel press forming Height (H) Number of Plate 2,0 mm 4 2,0 mm Tieback (using the same Fabric) Owo-way Draw 0 Split Draw 1 2 Tieback Hook Type F Track Cross Section Roller Allowable Size Stack-up Guide position [Costomized product] [Standard product] Width (W) 5 5,000 Height (H) 10 3,0 Width (W) 5 5,000 Height (H) 10 3,0 Width (W) Stacked-up Height 1, ,2 25 1, , 335 2, Weight Guide position Height (H) 1,10 1,800 H ,810 1,900 H ,910 2,000 H ,010 2,100 H - 1,000 2,110 2,300 H - 1,100 2,310 2,400 H - 1,0 *For ordering, round down the nearest 10 mm both in width and in. *Maximum allowable size: One-way draw is of 3 m; is of m. *Only TD-55 and 5. Width (W) Stacked-up Height 2, , , 485 3, Remove the Track Side Cover, pass through Rollers of the body to the Track, set the T r a c k o n t h e b o d y, a n d d i s c o n n e c t t h e A l i g n m e n t Rod slowly with pliers. [When you cut the Track] Remove the Track Side Cover, and cut the Track of opposite of the Roller Stop Screw Hole with hacksaw. Clean up metal chips remaining in the Track. 2 Lift up the body, and attach the Track with screws (pan φ ). (One person hold the body, and the other person attach the Track.) Install the Track with screws in order: first in the center of the Track, and next both ends. *Be careful not to scrape the Track with a screwdriver so as not to become worse the slipping of Rollers. [For the split draw] First, attach one Track to the body. Attach another Track, and not to make any gap in the seam of Track. Attach the Intermadiate Stop in the connect part. 3 A t t a c h t h e M a g n e t Adsorption Plate with screw (countersunk φ3.1 1) to fit the Magnet position of the body. Intermadiate Stop Track Track Side Cover Roller Splice Pin Alignment Rod Roller Stop Screw Hole Attach the Track so that the Roller Stop Screw hole should be positioned on the stack-up. Magnet Adsorption Plate 1 Fold up the body, and move to the center. 2 Previously remove the screws at both ends of the center last. Operation Method How to Take Measurements, and remove the screw Opening and closing should always be done by gripping the. *For the product dimensions, specify to round down the nearest 10 mm. [Costomized product] Width: internal dimensions of a door frame. Height: subtract approx. mm from the of the opening. [Standard product] Choose the size that fits to the mounting location from in the lineup. Opening width Opening Inlay mm mm * : from the Track top to the bottom of the product body Subtract approx. mm from the top of the carpet if you lay the carpet. Track Magnet Adsorption Plate width 1,000 mm 2,000 mm:.0 kg width 1,0 mm 2,000 mm: 9.5 kg width 2,000 mm 2,000 mm: 12.5 kg [For fixing one with the one-way draw] Fix the Pilot Roller on the fixed with the Roller Stop Screw (pan φ 3.1 ). Pilot Roller Roller Stop Screw Carpet mm mm 4 Ramove the Fabric that tied the body. 05 0

5 Options Option Specifications Long Type Antibacterial Long type easier to grip than n o r m a l H a n d l e. T h e e l d e r l y a n d wheelchair users, as well as healthy people are able to grip the in a natural posture. The surface has been applied antibacterial processing and it is clean Long 130 Long + Lock System Height (H) Height (H) 10 1,000 none 2,010 2,100 H - 1,22 1,010 1,0 H - 4 2,110 2,300 H - 1,32 1,0 1,00 H ,310 2,400 H - 1,42 1,10 1,800 H ,410 2,0 H - 1,52 1,810 1,900 H - 1,02 2,510 2,00 H - 1,2 1,910 2,000 H - 1,12 2,10 2,00 H - 1, Long + Lock System : allowable : non-allowable Height (H) 2,10 2,800 H - 1,82 2,810 2,900 H - 1,92 2,910 3,000 H - 2,02 3,010 3,100 H - 2,12 3,110 3,0 H - 2,22 Standard price+3,000 Yen *One pair for the front and back Fabrics. Standard price+,00 Yen *Two pairs for the front and back Fabrics. Upper Part Fabric for See-through Type You can choose upper part see-through type on front and back Fabrics. While m a i n t a i n i n g the c a r e of e l d e r s a n d children, also keeping their privacies. Allowable Size Width (W) 5 5,000 mm Height (H) 1,300 3,0 mm *For ordering, round down the nearest 10 mm both in width and in. Available Fabric Upper Part Fabric Lower Part Fabric Part Color It becomes the standard color of the lower part Fabric. Some color other than standard color also can choose. Two Types TD-11 TD-01 10, 1 : allowable : non-allowable Standard price of lower part Fabric+,900 Yen TD-53 Long : Attachement Allowable Attachement Height : allowable : non-allowable Both Sides Type Antibacterial It is possible to attach the on both s. If you want to open and close from every of left or right, it is recommended. : allowable : non-allowable 3 or more 34 No additional charge Standard price+2,00 Yen *One pair for the front and back Fabrics. Standard price+5,0 Yen *Two pairs for the front and back Fabrics or more We have two types of upper see-through. Please specify which at the time of your order. Upper part Fabric: TD-13 Lower part Fabric: TD-1 Upper Part Fabric for See-though Lower Part Fabric Closed 100 mm 300 mm Upper Part Fabric for See-though Lower Part Fabric Opened 100 mm 00 mm 340 Long Long + Lock System Long + Lock System : 1,010 mm or more : 1,0 mm or more : 1,0 mm or more Inlay System Type Upper Part is 300 mm. By inlayed the Track to the ceiling, hanging roots look neat. *Inlay type requires a groove processing to the ceiling before installing the product. Upper Part is 00 mm. Front and Back Different Fabric Type You can choose dif ferent pat tern of Fabrics in the front and back surface. As a partition, it is recommended in the place where is the taste of the room is different. In the case of lock type, please specify the Hadle position as well as front and back Fabrics. *See-through Fabric (TD-11 ) is not available. *Parts color is standard color of surface Fabric. Some color other than standard color also can choose. L *Parts color is standard color of surface Fabric, however back color is standard color of back surface Fabric. Some color other than standard color also can choose. : allowable : non-allowable No additional charge

6 Lock System Lock and unlock type by using the key. It is recommended to the location where you want to secure privacy such as your study or workplace. *In the case of front and back different Fabric type, be sure to specify the Fabric product code of the keyhole. Keyhole Keyhole Keyhole, knob color: Silver Lock System Type Antibacterial It is possible to attach the on both s. If you want to open and close from every of left or right, it is recommended. Locked Unlocked Keyhole, knob color: Plutinum Gray An emergency, you can unlock by fitting a coin in the knob and turning. Or, you can unlock by pinching the knob strongly with your fingers and turning. In the case of front and back different Fabric type, please direct the front and back of the Fabrics, and the Habdle lock position width (W) mm mm Lock part Side (with the head lock tray), left lock Side Front Front Lock Lock Use one- and one- Side, and attached the lock on the Side. 39 Use one- and one- Side, and attached the lock on the Side width (W) mm mm Handl Lock part Side (with the head lock tray), left lock Side Lock 41 Back Back Front , right lock Back Side Height (H) Lock H ,0 H ,0 1,00 H ,10 1,800 H ,810 1,900 H ,910 2,000 H ,010 2,100 H - 1,080 2,110 2,300 H - 1,180 2,310 2,400 H - 1,280, right lock Fixed frame Back Front Height (H) Lock H ,0 H ,0 1,00 H ,10 1,800 H ,810 1,900 H ,910 2,000 H ,010 2,100 H - 1,055 2,110 2,300 H - 1,5 2,310 2,400 H - 1,255 Side Handl Lock : allowable : non-allowable Lock Height (H) 2,410 2,0 H - 1,355 2,510 2,00 H - 1,455 2,10 2,00 H - 1,555 2,10 2,800 H - 1,55 2,810 2,900 H - 1,55 2,910 3,000 H - 1,855 3,010 3,100 H - 1,955 3,110 3,0 H - 2,055 Lock position: from the standard position to the bottom of the body lock Use on both s. Lock Height (H) 2,410 2,0 H - 1,380 2,510 2,00 H - 1,480 2,10 2,00 H - 1,580 2,10 2,800 H - 1,80 2,810 2,900 H - 1,80 2,910 3,000 H - 1,880 3,010 3,100 H - 1,980 3,110 3,0 H - 2,080 lock position: from the standard position to the bottom of the body Lock Use on both s. Standard price+24,00 Yen (with Side : 1, : 1, Key: 3) Standard price+25,400 Yen (with : 2, Key: 3) : allowable : non-allowable Standard price+45,00 Yen (with Side : 1, : 1) Standard price+4,400 Yen (with : 2) Curved Type L-shaped Curve Overall Curve It is used as a partition to the corner in the storage space or dressing room. Allowable Size CLOZA EXCEL CLOZA LIGHT Curved Type Owo-way Draw Split Draw Tieback (using the same Fabric) 1 2 Tieback Hook Type F 2 4 Cut-out Cut- out possible for the par t of the product, if there are obstacles around at t h e t o p o r b o t t o m o f t h e p r o d u c t installation location. Option Parts Intermediate Stop It is used in the case to fix the product in the middle of the Track, or to use as a mark at the center position of split draw. Width (W) Height (H) Width (W) Height (H) L-shaped Curve Overall Curve Tieback (using the same Fabric) Tieback Hook Type F (Silver) 5 4,0 mm 10 3,0 mm 00 3,000 mm 1,10 2,400 mm 4 mmr 800 mmr or more 800 mmr or more *For ordering, round down the nearest 10 mm both in width and in. *Including the Tieback Hook and the Tieback (using the same Fabric) TD-53 a widtha+b *Linear portions of a and b are 0 mm or more TD mmr or more 90 or more 4 mmr, 800 mmr or more 180 width R b *Curved Track Length for Ordered Separately : Maximum 4.5 m : Maximun 4 m Upper Cut-out Lower Cut-out *For ordering of the cut-out, round down the nearest 10 mm both in width and in. *Cut-out part is the opposite of the handle. 18 Upper and Lower position Cut-out Allowable Size Allowable Size Allowable Size A B C B A B D A A C A C C D 0 4 mm 0 mm 1,0 mm A B C D B 0 mm 400 mm mm 0 mm A 0 4 mm B 0 mm C 1,0 mm D B E 1,000 mm 9 E : allowable : non-allowable Standard price multiplied by 1.2 Standard price multiplied by 1.3 *No allowable for standard products. *Less tahan 100 yen is rounded. : allowable : non-allowable : allowable : non-allowable 1 piece: 180 Yen 1 piece: 1 Yen Upper cut-out Standard price+1,000 Yen Lower cut-out Standard price+1,000 Yen Upper and Lower cut-out Standard price+32,000 Yen 09 10

7 End Cap It is used when the end of the Track is not a wall, to prevent falling out the product. : allowable : non-allowable Side If the wall has a level difference because of the skirting board or crown molding, it fills a gap (tickness of skir t boald, tec.) between the product and wall. 38 : allowable : non-allowable 1 piece: 3 Yen 1 piece: 180 Yen 1 1 piece:,000 Yen Plalutinum Gray Kamoi Bracket (for a Japanese sliding door) Use to install the product on the lintel part. : allowable : non-allowable Wall Fitting Use to fix one of the product to the wall. Height (mm) Number 2,0 2 2,0 3 : allowable : non-allowable Width (mm) Track Number 5 1, ,0 1, 1 4 1,0 2, ,410 3, ,310 4, ,010 4,0 1 (Optional) 9 2 (Standard) 10 4,510 4, ,810 5,000 2 Width (mm) Number 00 1, ,010 1, 4 1,0 2,2 5 2,20 2, 2,0 3, peace: 180 Yen Attachment Track Screw: (pan M4 5) 1 piece Bracket Screw: (pan ) 2 pieces 1 piece: 310 Yen 1 piece: 180 Yen Locked Locked Pan screw (Bracket mounting screw) Unlocked 40 8 Unlocked Pan screw M 45 (Rail fixing screw) 5 Mounting screws (pan φ3 1) 33 Mounting screws (countersunk φ3.1 1) Silver 11 12

8 It is used if the wall has a level difference because of the skirting board or crown molding, and fixing one of the product to the wall : allowable : non-allowable 1 piece:,00 Yen Overhead Hanger On middle portion, it is a connecting part both the Track and Adjustable Hanger Rod. O n e p l a c e i s n e c e s s a r y w i t h i n a 0 m m interval. of both ends: appropriate to locate them in a position 100 mm inward from each Track end. : allowable : non-allowable 1 piece: 0 Yen 1 piece: 100 Yen A fixed state 3 2 Adjustable Hanger Rod Use to hang the product from the ceiling. Two-hanging: Use to support the Track in the middle hanging. Three-hanging: If the Track end can not be fixed to the wall, attach the Track with threehanging to prevent rolling the Track. One place is necessary within a 0 mm interval. of both ends: approriate to locate them in a position 100 mm inward from each Track end. 3-hanging Adjustable Hanger Rod Intermediate Hanging Aid End Cap 2-hanging : allowable : non-allowable Adjustable Hanger Rod B400 (2 400 mm) 1 piece: 1,110 Yen Adjustable Hanger Rod B00 ( mm) 1 piece: 1,40 Yen Wall Bracket Use to fix the Track on the wall at middle portion : allowable : non-allowable 1 piece: 0 Yen 1 piece: 0 Yen Umber

9 Maintenance Maintenance Sticker The purchasing product (custom-made product only) has been attached the maintenance sticker that describes the information about the product. See this maintenance sticker when inquiries and repair of the product. ion date are described. Avilable shorten the product to the nearest 10 mm in the following range. (Two digits) Allowable shortening length (0) 10 (0) (80) 30 (90) ,, specifications are described. name Color code width 1 Remove the main unit from the Track, and remove the Cap End at the bottom of the body. 2 Remove the Cap End and the Cover at the bottom of the body. 3 Peel off Fabric about mm from Cut. Fabric Bond the Fabric with double-d tape along the return line of Fabric. Cut the Cover and the Cushion with hacksaw to fit the Cut. 8 Paste the Fabric to the Cut. 9 Push strongly the Cover to the Cut, and attach the Cap End. 10 Attach the main unit to the Track. Pasted on the place where the frame cusion is removed Pasted on the place where the frame cover is removed Cover How to Care Wipe lightly with a cloth moistened with detergent if the product gets dirty. Do not use the paint thinner. How to Shorten the Height Between 10 mm and mm, avilable shorten the product to the nearest 10 mm. Cut Cap End 4 Cut the Cut in a length you want to shorten with nipper, and cut out unnecessary part with folding several times. File the cut surface. Cap End Cover *If the slack of the Fabric has occurred, adjust the Fabric by pulling the tension tape to the bottom. If the tape is visible from the bottom of Fabric, cut the tape. 1 Remove the main unit from the Track, and remove the Cap End at the bottom of the body. 2 Remove the Cushion, remove fixing screw, and remove the Cover. *Since Holder remains to the Cut, take care not to lose it. 3 Peel off the Fabric about mm from the Cut. 5 Cut the Fabric leaving the turn-up margin (of mm) to fit the Cut. Undo the sewing thread as necessary. Doubled tape Fabric Turn-up line Cutting line Cut mm Cover Cushion *Tacking of the fixing screw should be to the extent that Cover and the Holder hit as shown in the figure. Cover and Holder hit screw Approx. mm Cover Holder 5 Cut the Fabric leaving the turn-up margin (of mm) to fit the Cut. Undo the sewing thread as necessary. Doubled tape Cut Fabric Cut Cover Tension tape Fabric Cut Cap End Cover Holder screw Cushion 4 Cut the Cut in a length you want to shorten with a nipper, and cut out unnecessary part with folding several times. File the cut surface. Bond the Fabric with double-d tape along the return line of the Fabric. Cut the Cover and the Fabric Cushion with hacksaw to fit the Cut. 8 Paste the Fabric to the Cut. Cut Holder Magnet 11 Fit the Cover to the Cut, suit the position of the, push strongly and fix it by tightening the fixing screw. *Push the Cover strongly and firmly. screw Cut Cover Holder Leather Turn-up line Cutting line mm Cushion Cut Cap End screw Cushion 9 Insert the magnet to the Cover, and relocate to the original position. 10 Do a temporarily tacking of the fixing screw and the Holder to the Cover. 12 Attach the Cushion and the Cap End. 13 Attach the main unit to the Track. *If the slack of the Fabric has occurred, adjust the Fabric by pulling the tension tape to the bottom. If the tape is visible from the bottom of Fabric, cut the tape. Holder Cover Tension tape screw 1

10 How to Order 1 e.g.) Choose your type of s. 2 e.g.) 3 Specify your number of Fabric. *In general, we choose standard color of each Fabric, if not specified. Specify your color if you want to change. Specify optional specs if necessary. Optional Specs Long type Both type Front and back different Fabric type Upper part Fabric for see-through Inlay system type Lock system type lock system type TD- 01 Table : allowable : non-allowable Name Note Specify the Fabric number of each the front and back surface. The surface which the position becomes on the right is the front surface. Specify the Fabric number of each the upper and lower part, and specify either the upper part size of 300 mm or of 00 mm. Specify the Fabric of the front and back, and specify the keyhole. Specify the Fabric of the front and back, and specify the lock. Quantity Optional Parts Dimensions (Width Height) Intermediate Stop End Cap Kamoi Bracket (for Japanese Sliding door) mm Side Wall Fitting Adjustable Hanger Rod Overhead Hanger mm Set(s) Wall Bracket 4 e.g.) 5 Curved type Cut-out Specify the dimensions (width and ). Specify the curve type, radius, and angle. Specify the cut out type and the cut out dimensions. Select from the following: one-way draw and split draw. e.g.) Width: 2,000 mm, : 2,000 mm *, : For the product dimensions, specify to round down the nearest 10 mm on the one-way draw. For split draw, 2 units of one-way draw size. Specify your Track size if you need one of connected Tracks. One-way Draw One-way Draw Split Draw Optional Parts Long type Both type Front and back different Fabric type One-way draw Upper part Fabric for see-through type Inlay system type Lock system type lock system type Curved type Cut-out Specify the quantity. e.g.) 1 set Specify optional parts quantity if necessary. Fabric Number TD- Table : allowable : non-allowable Name Optional Patrs Intermediate Stop End Cap Kamoi Bracket (for a Japanese Sliding door) Side Wall Fitting Note Specify your color. Specify your color. Specify your color. Specify your color and product. Specify your color and product. Order Form Name Adjustable Hanger Rod Specify the hanger rod size. Overhead Hanger Specify your color. Wall Bracket Specify your color. 1 18