GROTEFELD KUNSTSTOFFTECHNIK GmbH

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Moris Rudolf Wiggins
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1 GROTEFELD KUNSTSTOFFTECHNIK GmbH PRODUCT CATALOGUE 2008/2009

DIRECTORY WELDABLE CORNER CONNECTORS 2-11 WATER SLOT CAPS 12-20 FRENCH DOOR HANDLES 20-24 GLAZING BRIDGES 25-27

2 DIRECTORY WELDABLE CORNER CONNECTORS 2-11 WATER SLOT CAPS FRENCH DOOR HANDLES GLAZING BRIDGES WINDOW FRAME CLEANER 28 ERECTION COLUMNS 29 INDIVIDUAL PRODUCTS MULLION AND CROSS STAY CONNECTORS GALERY 38-39

They began with a single machine, producing high-quality injection moulded parts. The necessary tools and moulds were built in cooperation with a partner company.

3 HISTORY Grotefeld Kunststofftechnik has been a reliable supplier to the window industry for more than 20 years. It all started in 1987 when Hans Dieter Grotefeld founded a small company in a converted farmhouse together with two partners. They began with a single machine, producing high-quality injection moulded parts. The necessary tools and moulds were built in cooperation with a partner company. In addition to the production of the tools, moulds and injection moulded parts, extra hands were needed for the assembly and delivery of the products and Hans Dieter Grotefeld was always able to rely on the support of his family. In 1988, the continued success of Grotefeld Kunststofftechnik made it necessary to expand the company: The first staff were employed and the company moved into larger production facilities. Further expansion measures were conducted in 1989 and marked the beginning of a new chapter in the history of the company: Hans Dieter Grotefeld became the sole owner of the company and organised the long-overdue move into the company's own larger facilities. Since the founding of the company, Hans Dieter Grotefeld has always been committed to the development of new products and the continuous improvement of existing products. His pioneering spirit is demonstrated by the large number of patents the company has been granted. Grotefeld Kunststofftechnik will continue to shape the future of window construction with new developments and continuous improvements. HANS DIETER GROTEFELD WELCOME

DEVELOPMENT DESIGN PRODUCTION TOOL MAKING.

until the product is ready for series production. Your future products are developed and designed using the latest 2-D and 3-D technology.

The tools and moulds needed for your order are made in our own tool and mould design department using the latest CNC and CAM technology.

4 DEVELOPMENT DESIGN PRODUCTION TOOL MAKING... from one source guarantees quality, precision, flexibility and reliability even before manufacture of the wide range of high-quality injection moulded products. Our motivated and reliable team provides you with support and is available with experience and technology right from the first design concept until the product is ready for series production. Your future products are developed and designed using the latest 2-D and 3-D technology. We can immediately react to your suggestions and requests for changes due to fast online communication. This can save you time and money. The tools and moulds needed for your order are made in our own tool and mould design department using the latest CNC and CAM technology. The manufacturing programs created in the design department are directly transmitted to the machines. The steel for making the tools and moulds is selected according to the requirements of the final product to ensure optimal injection moulding results and service life, leading to precision tools and moulds of the highest quality. DEVELOPMENT DESIGN TOOL MAKING PRODUCTION

QUALITY Reliability and innovation have been central to our activities for more than 20 years. You too can profit from our many years of experience in development, design, tool making and production.

models We are particularly proud of the numerous test certificates received from ift-rosenheim GmbH, one of the best testing institutes in Europe.

5 QUALITY Reliability and innovation have been central to our activities for more than 20 years. You too can profit from our many years of experience in development, design, tool making and production. Our excellent quality is based on: the use of state-of-the-art technology the application of rational production processes the use of high-quality plastics the development of patents and utility models We are particularly proud of the numerous test certificates received from ift-rosenheim GmbH, one of the best testing institutes in Europe. Tests commissioned by us or by our customers have demonstrated the high quality of our products time and again. Our reliability and high innovative ability is appreciated by our partners from various industries such as: the furniture industry the electrical and electronic industry the pharmaceutical industry the household goods industry All of our partners appreciate our strengths quality, precision, reliability and customer proximity. MULLION AND CROSS STAY CONNECTORS Heavy duty mullion and cross stay connectors with integral seal produced by 2-component injection moulding for all central and double sealing systems. WELDABLE CORNER CONNECTORS PVC weldable corner connectors in 5 versions with optimal 2-side and 4-side bracing which stand out due to their high clamping forces, quick installation, high-quality material, excellent strength and warp resistance.

2 WELDABLE CORNER CONNECTOR HNT SYNCRO A W O R L D F I

PNEUMATIC Insert the weldable corner connector into the

Insert the tensioning hook of the pneumatic clamp from

1 2 Fully insert the weldable corner connector and

6 2 WELDABLE CORNER CONNECTOR HNT SYNCRO A W O R L D F I R S T THE HIGH-TECH CONNECTOR ASSEMBLY INSTRUCTIONS PNEUMATIC Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Insert the tensioning hook of the pneumatic clamp from above into the security tensioning belt. 1 2 Fully insert the weldable corner connector and actuate the pneumatic clamp by pressing the button. It is now ready to be welded. 3 4

Further products on the Internet at WWW.GROTEFELD-KUNSTSTOFFTECHNIK.

5 to 3 mm lateral multi-engaging every 0.

7 Further products on the Internet at 3 only one connector for reinforcements of varying insulation thickness infinitely adjustable bracing from 1.5 to 3 mm lateral multi-engaging every 0.1 mm controlled bracing guarantees uniform return of front door profiles to the original shape in the event of thermal stress bracing by means of a security tensioning belt simple to fit using a clamping lever or pneumatic clamp made of rigid PVC of profile quality bracing elements made of rigid plastic guarantee durable strength available sizes on request ASSEMBLY INSTRUCTIONS MANUAL Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Insert the tensioning hook of the clamping lever from below into the security tensioning belt (until it is under slight tension). 1 2 Actuate the clamping lever. The tension pressure during the movement is distributed evenly across the connector and the profile segment until the security tensioning belt snaps at its breakage point. It is now ready to be welded. 3 4

8 4 WELDABLE CORNER CONNECTOR HNT-PLUS the flexible solution IFT TEST CERTIFICATES

9 Further products on the Internet at 5 FOR MECHANICAL AND PNEUMATIC FITTING The flexible pressure element automatically adapts to any surface unevenness such as weld seams. This guarantees full surface bracing, even throughout two levels. Rationally designed weldable corner connector for front, side and back doors, folding shutters and screens to meet current market requirements. high-quality material (extremely impact-resistant rigid PVC) quick and easy to fit using a mechanical clamping lever or pneumatic clamp (bracing and correct positioning performed in one step) if the weldable corner connector is incorrectly fitted, it can be removed without damage, only the security tensioning belt requires replacement extremely high clamping forces in the reinforcement as the weldable corner connector is securely wedged in place due to the bracing forces acting in opposite directions, subsequent processing such as milling/routing is possible without the weldable corner connector becoming loose DIMENSION SPECIFICATIONS (all dimensions refer to the outer dimensions of the reinforcement and the wall thickness) size in mm article No. profile system SU/sets 35 x 40 x VEKA x 20 x Rehau x 30 x Rehau x 40 x 1.5 Aluminium Thyssen, Deceuninck x 40 x Deceuninck, Roplasto, Trocal, Schüco x 41 x Deceuninck x 40 x Wymar, Plastival x 44 x Wymar 50 x 30 x Hocoplast x 40 x 2/Trocal Trocal Flügel (Armierung 2 mm) x 40 x 3/Trocal Trocal Flügel (Armierung über 2 mm) x 40 x Gealan, KBE, Kömmerling, Osmo, Rehau, Salamander, Schüco, Exte, Aluplast, VEKA, Dimex x 40 x Gealan, KBE, Osmo, Rehau, Salamander, Schüco, Exte, Aluplast, VEKA, Kömmerling Verstärkung V 003 V x 46 x Tryba/Soprofen x 36 x 2 links Primo pcs. 55 x 36 x 2 rechts Primo pcs. 55 x 45 x Thyssen Presitge x 45 x Thyssen Prestige x 50 x Salamander 3 D x 42 x Gealan S-3000 (Stahlarmierung) x 43 x 3 Aluminium Gealan S-3000 (Aluminiumarmierung) x 45 x Thyssen NA 40/NA x 40 x Trocal, VEKA, Wavin, Roplasto, KBE, Aluplast x 40 x Roplasto, Trocal x 40 x Roplasto, Trocal, VEKA x 45 x Salamander 2 D x 46 x Gealan S-8000 (Stahlarmierung) x 46.6 x Gealan S 8000 (Aluminiumarmierung) x 45 x VEKA x 45 x VEKA 16

6 WELDABLE CORNER CONNECTOR HNT-PLUS Assembly ASSEMBLY INSTRUCTIONS

clamp by pressing the button. It is now ready to be welded.

the steel/aluminium Insert the tensioning hook of the clamping lever from

10 6 WELDABLE CORNER CONNECTOR HNT-PLUS Assembly ASSEMBLY INSTRUCTIONS PNEUMATIC Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Insert the tensioning hook of the pneumatic clamp from above into the security tensioning belt. 1 2 Fully insert the weldable corner connector and actuate the pneumatic clamp by pressing the button. It is now ready to be welded. 3 4 ASSEMBLY INSTRUCTIONS MANUAL Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Insert the tensioning hook of the clamping lever from below into the security tensioning belt (until it is under slight tension). 1 2 Actuate the clamping lever. The tension pressure during the movement is distributed evenly across the connector and the profile segment until the security tensioning belt snaps at its breakage point. It is now ready to be welded. 3 4

WELDABLE CORNER CONNECTOR HT SYNCRO 7 A W O R L D F I R S T THE

insulation thickness infinitely adjustable bracing from 1.

1 mm controlled bracing guarantees uniform return of front door

by means of a screw simple to fit using an electric or a pneumatic

strength available sizes on request ASSEMBLY INSTRUCTIONS Insert the

11 WELDABLE CORNER CONNECTOR HT SYNCRO 7 A W O R L D F I R S T THE HIGH-TECH CONNECTOR only one connector for reinforcements of varying insulation thickness infinitely adjustable bracing from 1.5 to 3 mm lateral multi-engaging every 0.1 mm controlled bracing guarantees uniform return of front door profiles to the original shape in the event of thermal stress bracing by means of a screw simple to fit using an electric or a pneumatic screwdriver the bracing strength is determined by the torque setting on the electric or pneumatic screwdriver made of rigid PVC of profile quality bracing elements made of rigid plastic guarantee durable strength available sizes on request ASSEMBLY INSTRUCTIONS Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Fully insert the weldable corner connector into the reinforcement using the screwdriver. 1 2 Continue to screw in until the desired clamping strength is reached. It is now ready to be welded. 3 4

8 WELDABLE CORNER CONNECTOR HT the exclusive solution exclusive weldable corner connector

rigid PVC) quick and easy to fit using only one screw to brace the weldable corner connector in

loosening the screw extremely high clamping forces in the reinforcement depending on the screw

in the reinforcement, you can, for example, set the torque on the screwdriver accordingly

12 8 WELDABLE CORNER CONNECTOR HT the exclusive solution exclusive weldable corner connector designed to meet the highest security standards high-quality material (extremely impact-resistant rigid PVC) quick and easy to fit using only one screw to brace the weldable corner connector in the reinforcement if the weldable corner connector is incorrectly fitted, it can be readjusted by loosening the screw extremely high clamping forces in the reinforcement depending on the screw tightening torque to ensure that the weldable corner connectors are clamped with the same force in the reinforcement, you can, for example, set the torque on the screwdriver accordingly ASSEMBLY INSTRUCTIONS Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Fully insert the weldable corner connector into the reinforcement using the screwdriver. 1 2 Continue to screw in until the desired clamping strength is reached. It is now ready to be welded. 3 4

13 Further products on the Internet at 9 SIZE SPECIFICATIONS (all size specifications refer to the external dimensions of the reinforcement and the wall thickness. Exception 50 x 35 x 2 inside.) size in mm article No. profile system SU/sets 35 x 45 x Osmo 5 40 x 36 x Gewe 6 40 x 40 x Deceuninck, Osmo, Roplasto, Trocal, Schüco 5 40 x 50 x Brügmann 4 44 x 44 x Gromathic 4 45 x 40 x Deceuninck 5 45 x 45 x Tryba/Soprofen 3 46 x 43 x Brügmann 3 48 x 35 x Aluplast 4 49 x 44 x Tryba/Soprofen 3 49 x 44 x Tryba/Soprofen 3 49 x 49 x Tryba/Soprofen 3 50 x 30 x Veka 5 50 x 35 x 2 inside Gealan 3 50 x 40 x Gealan, KBE, Kömmerling, Osmo, Rehau, Salamander, Schüco, Exte, Aluplast 4 50 x 40 x 2 w. 2 stops Gealan, KBE, Kömmerling, Osmo, Rehau, Salamander, Schüco, Exte, Aluplast 3 50 x 50 x Roplasto, Komarek 3 50 x 50 x Roplasto 3 51 x 41 x Schüco 4 53 x 44 x Profel 4 55 x 35 x Gealan 4 55 x 45 x Gealan, Knipping 3 55 x 45 x 2 w. welded support Knipping 3 55 x 50 x Brügmann 3 58 x 42 x 2/Alu Gealan 2 59 x 45 x 2/NA Thyssen 3 60 x 36 x Plastmo 3 60 x 40 x Trocal, Wavin, Veka 3 60 x 40 x Trocal, Veka, Wavin 3 60 x 50 x Brügmann 2 61 x 52 x Trocal 2 62 x 45 x 2/NA Thyssen, Wavin 2 71 x 51 x Roplasto 2 TEST REPORT Our weldable corner connector was first tested in 1991.

10 WELDABLE CORNER CONNECTOR NE the inexpensive solution economical weldable corner connector consisting of two injection moulded parts for main, side and back doors, folding shutters and screens

incorrectly fitted, it can be readjusted by loosening the screw extremely high clamping forces in the reinforcement depending on the screw tightening torque to ensure that the weldable corner

14 10 WELDABLE CORNER CONNECTOR NE the inexpensive solution economical weldable corner connector consisting of two injection moulded parts for main, side and back doors, folding shutters and screens high-quality material (extremely impact-resistant rigid PVC) quick and easy to fit using only one screw to brace the weldable corner connector in the reinforcement if the weldable corner connector is incorrectly fitted, it can be readjusted by loosening the screw extremely high clamping forces in the reinforcement depending on the screw tightening torque to ensure that the weldable corner connectors are clamped with the same force in the reinforcement, you can, for example, set the torque on the screwdriver accordingly DIMENSION SPECIFICATIONS (all dimensions refer to the outer dimensions of the reinforcement and the wall thickness) size in mm article No. profile system SU/sets 30 x 30 x Salamander, Kömmerling, VEKA x 40 x VEKA, SKS x 40 x VEKA 9 40 x 40 x Deceuninck, Osmo, Roplasto, Trocal, Schüco x 40 x Gealan, KBE, Kömmerling, Rehau, Salamander, Schüco, Dimex Schüco, Exte, Aluplast, VEKA x 40 x Trocal, VEKA, Wavin, Roplasto, KBE x 40 x Roplasto, Trocal, VEKA 16 ASSEMBLY INSTRUCTIONS Insert the weldable corner connector into the steel/aluminium reinforcement of the profile. Fully insert the weldable corner connector into the reinforcement using the screwdriver. 1 2 Continue to screw in until the desired clamping strength is reached. It is now ready to be welded. 3 4

FITTING TOOLS for weldable corner connectors 11 PNEUMATIC CLAMP FOR HNT-SYNCRO AND HNT-PLUS pneumatic tool for clamping and correctly positioning the weldable corner connectors HNT-PLUS and

time very sturdy design bracing and correct positioning performed in one step ARTICLE NO.: 00.10.

HNT-syncro the clamping lever and mechanics of the weldable corner connector guarantee uniform bracing every time very sturdy design made from glass fibre reinforced PA 6 or aluminium bracing and

15 FITTING TOOLS for weldable corner connectors 11 PNEUMATIC CLAMP FOR HNT-SYNCRO AND HNT-PLUS pneumatic tool for clamping and correctly positioning the weldable corner connectors HNT-PLUS and HNT-syncro light weight can be used in any factory due to low operating pressure very effort-saving to use the tool and the mechanics of the weldable corner connector guarantee uniform bracing every time very sturdy design bracing and correct positioning performed in one step ARTICLE NO.: Subject to technical modifications especially improvements CLAMPING LEVER FOR HNT-SYNCRO AND HNT-PLUS tool for clamping and correctly positioning the weldable corner connectors HNT-PLUS and HNT-syncro the clamping lever and mechanics of the weldable corner connector guarantee uniform bracing every time very sturdy design made from glass fibre reinforced PA 6 or aluminium bracing and correct positioning performed in one step ARTICLE NO.: (PA 6) ARTICLE NO.: (ALUMINIUM) ELECTRIC SCREWDRIVER FOR HT-SYNCRO tool for clamping and correctly positioning the weldable corner connector HT-syncro low weight very effort-saving to use the torque setting of the screwdriver and the mechanics of the weldable corner connector guarantee uniform bracing every time bracing and correct positioning performed in one step ARTICLE NO.:

16 12 WATER SLOT CAPS standard rectangular standard water slot caps for slots of x 5 mm high-quality material special rigid PVC, highly UV-stabilized with company logo on request minimum quantities and tool costs on request all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white creamy-white pearl-white light ivory brown red-brown chocolate brown black-brown olive-brown black basalt grey window grey silver grey slate grey anthracite grey agate grey light grey grey-brown beige-grey umbra grey quartz grey white aluminium moss green fir green emerald green pine green steel blue traffic blue brilliant blue gentian blue signal blue turquoise blue sapphire blue ultramarine blue cobalt blue sky blue crimson red fire red wine red signal red ruby red saffron yellow traffic yellow light oak rustic oak natural oak golden oak/clay brown swamp oak swamp oak II mahogany canadian oregon/ochre brown douglas fir/indian mountain pine/montana oregon pine additional colours on request

17 DESIGN-WATER SLOT CAPS slim-line designer water slot caps to match the latest profile generations for slots of x 5 mm high-quality material special rigid PVC, highly UV-stabilized especially high clamping force due to new clamping technology all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

18 14 DESIGN-WATER SLOT CAPS slim-line 30/F designer water slot caps to match the latest profile generations for slots of x 5 mm developed for restricted installation spaces and for use with replacement windows with stepped profiles or window sills high-quality material special rigid PVC, highly UV-stabilized especially high clamping force due to new clamping technology all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

19 DESIGN-WATER SLOT CAPS slim-line designer water slot caps to match the latest profile generations for slots of 25 x 5 mm high-quality material special rigid PVC, highly UV-stabilized especially high clamping force due to new clamping technology all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

20 16 DESIGN-WATER SLOT CAPS slim-line 25/F designer water slot caps to match the latest profile generations for slots of 25 x 5 mm developed for restricted installation spaces and for use with replacement windows with stepped profiles or window sills high-quality material special rigid PVC, highly UV-stabilized especially high clamping force due to new clamping technology all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

21 DESIGN-WATER SLOT CAPS slim-line designer water slot caps to match the latest profile generations for slots of 25 x 6 mm high-quality material special rigid PVC, highly UV-stabilized especially high clamping force due to new clamping technology all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue fichte traffic blue additional colours on request

22 18 DESIGN-WATER SLOT CAPS half-pipe designer water slot caps to match the latest profile generations for 10 mm dia. drain holes high-quality material special rigid PVC, highly UV-stabilized especially high clamping force all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

23 DESIGN-WATER SLOT CAPS Drop the new design 19 drop-shaped designer water slot caps to match the latest profile generations for 10 mm dia. drain holes high-quality material special rigid PVC, highly UV-stabilized all colours listed available ex stock The modified rigid PVC used for manufacturing the water slot caps is extremely colour-fast. After more than 3 years outside exposure in Bandol (South of France) no significant alteration in the colour was detected. PACKAGING UNITS white = 500 pcs. RAL and Renolit colours = 100/250/500 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

20 WATER SLOT CAPS with wooden décor ARTICLE NUMBERS slim-line 30 slim-line 25 slim-line 25/F half-pipe décor décor 00.05.279 00.05.151 00.05.356 00.05.566 light oak 2052 00.05.280 00.05.152 00.05.357 00.

05.155 00.05.360 00.05.570 douglas fir 3152 00.05.285 00.05.156 00.05.361 00.05.571 mountain pine 3069 00.05.286 00.05.157 00.05.362 00.05.572 oregon pine 1192 Further décors available on request.

24 20 WATER SLOT CAPS with wooden décor ARTICLE NUMBERS slim-line 30 slim-line 25 slim-line 25/F half-pipe décor décor light oak rustic oak golden oak mahogany oregon douglas fir mountain pine oregon pine 1192 Further décors available on request. The French door handle and water slot cap décor corresponds to the decorative PVC films of the Renolit range MBAS 2. FRENCH DOOR HANDLES with wooden décor art. No. décor light oak rustic oak golden oak mahogany oregon douglas fir mountain pine oregon pine walnut Further décors available on request. The French door handle and water slot cap décor corresponds to the decorative PVC films of the Renolit range MBAS 2.

ex stock PACKAGING UNIT white = 50 pcs. RAL and Renolit colours = 10 pcs. 00.10.250 white -. - -. - 00.10.267 brilliant blue 5007 5007 00.10.251 creamy-white 9001 1379 00.10.268 gentian blue 5010 -.

10.297 ultramarine blue 5002 -. - 00.10.254 chocolate brown 8017 8875 00.10.298 cobalt blue 5013 -. - 00.10.255 black-brown 8022 8518 00.10.299 sky blue 5015 -. - 00.10.290 olive-brown 8008 -. - 00.10.272 crimson red 3004 -.

25 FRENCH DOOR HANDLES SLIM-LINE 21 gracefully designed French door handle to match the latest profile generations attractive appearance, especially in combination with the water slot caps: slim-line 25, slim-line 25/F, slim-line 26, slim-line 30 and slim-line 30/F high-quality material special UV-resistant rigid PVC invisible screws easy to fit due to clip fastening all colours listed available ex stock PACKAGING UNIT white = 50 pcs. RAL and Renolit colours = 10 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

22 FRENCH DOOR HANDLES SLIM-LINE VEKA SOFTLINE 70 SOFTLINE 70 SASH NO. 103.

combination with the water slot caps: slim-line 25, slim-line 25/F, slim-line 26, slim-line 30 and slim-line 30/F high-quality material special UV-resistant rigid PVC invisible screws easy to fit due

RAL and Renolit colours = 10 pcs. 00.10.250 white -. - -. - 00.10.267 brilliant blue 5007 5007 00.10.251 creamy-white 9001 1379 00.10.268 gentian blue 5010 -. - 00.10.288 pearl-white 1013 -. - 00.10.269 signal blue 5005 5030 00.

26 22 FRENCH DOOR HANDLES SLIM-LINE VEKA SOFTLINE 70 SOFTLINE 70 SASH NO SOFTLINE 70 SASH NO SOFTLINE 70 SASH NO gracefully designed French door handle to match the latest profile generations adapts optimally to the profile geometry due to the shape of the clip attractive appearance, especially in combination with the water slot caps: slim-line 25, slim-line 25/F, slim-line 26, slim-line 30 and slim-line 30/F high-quality material special UV-resistant rigid PVC invisible screws easy to fit due to clip fastening all colours listed available ex stock suitable drilling template available please specify the article No. of the sash for all enquiries/orders PACKAGING UNIT white = 50 pcs. RAL and Renolit colours = 10 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

235 236 attractive appearance, especially in combination with the water slot caps: slim-line 25, slim-line 25/F, slim-line 26, slim-line 30 and slim-line 30/F high-quality material special

of the sash for all enquiries/orders PACKAGING UNIT white = 50 pcs. RAL and Renolit colours = 10 pcs. 00.10.250 white -. - -. - 00.10.267 brilliant blue 5007 5007 00.10.251 creamy-white 9001 1379 00.

27 FRENCH DOOR HANDLES SLIM-LINE VEKA SWINGLINE 23 gracefully designed French door handle to match the latest profile generations adapts optimally to the profile geometry due to the shape of the clip SWINGLINE SASH NO SWINGLINE SASH NO attractive appearance, especially in combination with the water slot caps: slim-line 25, slim-line 25/F, slim-line 26, slim-line 30 and slim-line 30/F high-quality material special UV-resistant rigid PVC invisible screws easy to fit due to clip fastening all colours listed available ex stock suitable drilling template available please specify the article No. of the sash for all enquiries/orders PACKAGING UNIT white = 50 pcs. RAL and Renolit colours = 10 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue black-brown sky blue olive-brown crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

24 FRENCH DOOR HANDLES SLIM-LINE VEKA ALPHALINE 90 ALPHALINE 90 SASH NO. 103.

28 24 FRENCH DOOR HANDLES SLIM-LINE VEKA ALPHALINE 90 ALPHALINE 90 SASH NO gracefully designed French door handle to match the latest profile generations adapts optimally to the profile geometry due to the shape of the clip attractive appearance, especially in combination with the water slot caps: slim-line 25, slim-line 25/F, slim-line 26, slim-line 30 and slim-line 30/F high-quality material special UV-resistant rigid PVC invisible screws easy to fit due to clip fastening all colours listed available ex stock suitable drilling template available please specify the article No. of the sash for all enquiries/orders PACKAGING UNIT white = 50 pcs. RAL and Renolit colours = 10 pcs white brilliant blue creamy-white gentian blue pearl-white signal blue light ivory turquoise blue brown sapphire blue red-brown ultramarine blue chocolate brown cobalt blue olive-brown sky blue olivbraun crimson red black fire red basalt grey wine red window grey signal red silver grey ruby red slate grey saffron yellow anthracite grey traffic yellow agate grey light oak light grey rustic oak grey-brown natural oak beige-grey golden oak/clay brown umbra grey swamp oak quartz grey swamp oak II white aluminium mahogany moss green canadian fir green oregon/ochre brown emerald green douglas fir/indian pine green mountain pine/montana steel blue oregon pine traffic blue additional colours on request

For the glazing bridge safety, the glazing block must always be placed flush with the glazing bridge in addition to the usual lateral slipping protection measures.

29 SECURITY GLAZING BRIDGES safety 25 additional safety when glazing security glazing bridge for individual adjustment of the profile rebate precise positioning of the glazing block is ensured non-slip even for vertical applications made of sealant resistant polypropylene PACKING UNIT 1,000 pcs. The glazing bridge provides additional safety for the system provider and all who work with it. For the glazing bridge safety, the glazing block must always be placed flush with the glazing bridge in addition to the usual lateral slipping protection measures. Otherwise the glazing block cannot be inserted. Due to the clamping technology, the glazing bridge additionally covers a profile tolerance in the glazing rebate of up to 2 mm. Therefore, no further safety measures are needed for vertical installation. INCORRECT it is not possible to insert the glazing block CORRECT the glazing block is in position and secured art. No. profile system VEKA Topline / Solftine 70 / Swingline KÖMMERLING - EuroFutur REHAU Brillant S BRÜGMANN AD/MD SCHÜCO CT 70 Rahmen SCHÜCO CT 70 Rahmen / ALUPLAST Ideal KBE AD-System 70 mm New glazing bridges are continuously added to our range. For further information please refer to our online catalogue on our homepage.

30 26 SYSTEM GLAZING BRIDGES system glazing bridges for individual adjustment of the profile rebate made of impact-resistant ABS for system glazing blocks made of polypropylene absolutely non-slip even for vertical applications no additional fixing needed PACKAGING UNIT 1,000 pcs. system art. No. SCHÜCO Corona - stepped face Corona - flush face KÖMMERLING 3 S - stepped face EuroFutur REHAU Brillant S Further glazing bridges on request STANDARD GLAZING BRIDGES standard glazing bridges for individual adjustment of the profile rebate made of polypropylene for standard glazing blocks sealant resistant PACKAGING UNIT 1,000 pcs. system art. No. SALAMANDER BRÜGMANN AD/MD KÖMMERLING 3 S - stepped face S - flush face REHAU S VEKA Softline AD Softline AD - 3 mm elevated Topline 46 mm KBE double sealing system - 58 mm ALUPLAST Ideal SCHÜCO CT mm Further glazing bridges on request

STANDARD GLAZING BLOCKS grid blocks 27 standard glazing blocks for individual glazing adjustment made of polypropylene sealant resistant PACKAGING UNIT 1,000 pcs. art. No. size in mm art. No. size in mm art. No. size in mm 00.

31 STANDARD GLAZING BLOCKS grid blocks 27 standard glazing blocks for individual glazing adjustment made of polypropylene sealant resistant PACKAGING UNIT 1,000 pcs. art. No. size in mm art. No. size in mm art. No. size in mm x 20 x x 20 x x 28 x x 40 x x 20 x x 28 x x 40 x x 20 x x 28 x x 40 x x 20 x x 28 x x 40 x x 20 x x 28 x x 40 x x 22 x x 30 x x 22 x x 30 x x 44 x x 22 x x 30 x x 44 x x 22 x x 30 x x 44 x x 22 x x 30 x x 44 x x 22 x x 30 x x 44 x x 24 x x 24 x x 32 x x 46 x x 24 x x 32 x x 46 x x 24 x x 32 x x 46 x x 24 x x 32 x x 46 x x 24 x x 32 x x 46 x x 26 x x 26 x x 34 x x 50 x x 26 x x 34 x x 50 x x 26 x x 34 x x 50 x x 26 x x 34 x x 50 x x 26 x x 34 x x 50 x 6 SYSTEM GLAZING BLOCKS studded blocks art. No. size in mm art. No. size in mm x 30 x x 30 x x 30 x x 30 x x 30 x x 36 x x 36 x x 36 x x 36 x x 36 x 6 system glazing blocks for individual glazing adjustment made of polypropylene sealant resistant to match GK system glazing bridges suitable for glazing wooden window frames water can drain away due to the studs on the bottom of the glazing blocks even without glazing rebate inlays PACKAGING UNIT 1,000 pcs.

28 WINDOW FRAME CLEANER Blanky BLANKY XL PVC WINDOW FRAME CLEANER...with excellent grease dissolving power To be used on white PVC window frames only.

32 28 WINDOW FRAME CLEANER Blanky BLANKY XL PVC WINDOW FRAME CLEANER...with excellent grease dissolving power To be used on white PVC window frames only. excellent for removing stubborn dirt and stains on the outside of window frames for removing the weathered layers on white profiles damaged by UV radiation does not alter the surface texture binds dirt evaporates very slowly very economical to use removes oxidized grease, oil, resin, soot, pencil marks (graphite), felt-tipped pen marks, graffiti without leaving any residue THE RIGHT ENVIRONMENTALLY FRIENDLY CLEANER FOR EVERY WINDOW FRAME Please read our technical information before using. Available container sizes: 250 ml, 500 ml, 1000 ml packaged in a box with 10 bottles - 25 litre canisters, 200 litre barrels. The label can be printed with your company logo against a small surcharge. Safety data sheets and technical information are available for download from our homepage. BLANKY ML PVC WINDOW FRAME CLEANING LOTION...with excellent cleaning power for cleaning and polishing white PVC profiles and surfaces evaporates very slowly very economical to use does not alter the surface texture removes very stubborn contaminants such as weathered surfaces, soot deposits, fly spots etc. without leaving any residue BLANKY KF PVC WINDOW FRAME CLEANER...with excellent cleaning power for antistatic cleaning of white PVC profiles and surfaces profiles and surfaces coated with decorative PVC film coloured profiles and surfaces made of PVC and other plastics not to be used on acrylic glass or paint/lacquer evaporates very slowly very economical to use does not alter the surface texture removes oxidized grease, oil, resin, nicotine etc. without leaving any residue

ERECTION COLUMNS height-adjustable 29 erection columns for assembling construction elements made of sturdy galvanised metal

adjustment range from - to type of adjustment 00.10.016a 50 85 mm slot 00.10.016 85 140 mm slot ADAPTER SLEEVES reduces existing 10 mm dia.

002 SASH AND FRAME OFFSETS to relieve the strain and ensure the correct positioning of fittings in relation to each other

33 ERECTION COLUMNS height-adjustable 29 erection columns for assembling construction elements made of sturdy galvanised metal permits fast assembly and precise alignment no need for shims PACKAGING UNIT 30 pieces article No. adjustment range from - to type of adjustment a mm slot mm slot ADAPTER SLEEVES reduces existing 10 mm dia. dowel-holes to the dimension of masonry screws for installation without dowels made of PA 6 with practical cap ARTICLE NO. white = brown = SASH AND FRAME OFFSETS to relieve the strain and ensure the correct positioning of fittings in relation to each other made of high-quality rigid PVC system article No. white SU piece white article No. brown SU piece brown KÖMMERLING Eurodur MPF Eurodur 3 S sash end frame offset EuroFutur REHAU Brillant S Additional offsets on request

34 30 INDIVIDUAL PRODUCTS for window construction The illustrations only show a small selection of products that we have manufactured for various profile system producers. END CAPS FOR ROLLER SHUTTER GUIDES ROLLER SHUTTER INFEED CONES WEATHER PROTECTION CAPS DOOR HINGE COVERS

35 Further products on the Internet at 31 THRESHOLD CONNECTORS......WIDER VERSION DOUBLE CASEMENT CAPS WINDOWSILL COVER

32 MULLION AND CROSS STAY CONNECTORS FOR ALL CENTRAL AND DOUBLE SEALING SYSTEMS PRODUCED BY 2-COMPONENT INJECTION MOULDING PRODUCTION PROCESS 2-component injection moulding is a special technical

In this case, these 2 components are a rigid and a soft PVC specially developed for our mullion and cross stay connectors which form a homogenous unit in the finished product.

36 32 MULLION AND CROSS STAY CONNECTORS FOR ALL CENTRAL AND DOUBLE SEALING SYSTEMS PRODUCED BY 2-COMPONENT INJECTION MOULDING PRODUCTION PROCESS 2-component injection moulding is a special technical process which combines 2 different components. In this case, these 2 components are a rigid and a soft PVC specially developed for our mullion and cross stay connectors which form a homogenous unit in the finished product. mullion and cross stay connectors optimally adapted to the profile systems of the various system manufacturers made from a combination of rigid and soft PVC produced from a special rigid and soft PVC perfectly adapted to the rebate geometries connectors and seals form an integral unit excluding any possibility of seal slippage 2-component recycling is possible due to the conformity of the product family of the frame and the connectors avoidance of thermal bridging when correctly fitted the connection is very strong the special shape of the connector guarantees high torsion resistance connections loosened by transport or rough treatment can be retightened at any time EFFICIENCY COST REDUCTION This principle is becoming increasingly important for manufacturing companies today. Our mullion and cross stay connectors optimally adapted to the rebate geometry offer you this possibility. Many reputable system manufacturers have recognized this advantage and have equipped their window systems with our connector technology. The first 2-component mullion connectors have been in use for over 15 years. As far as we know there have not been any complaints. Our connectors stand out for their quick and easy fitting, strong/tight mechanical connection and high torsion resistance. Soft PVC seals produced by 2-component injection moulding technology and firmly joined to the connector provide an excellent seal between the mullion and the frame. The connection technology with the tie-rod running in a floating-type bearing automatically ensures a form-fit connection during installation. DOUBLE SEALING SYSTEM CENTRAL SEALING SYSTEM

37 MULLION AND CROSS STAY CONNECTORS jig making 33 INSTALLATION AID FOR SLOTTED DOWEL PINS AND STAR BUSHES INSTALLATION AID FOR MULLION ASSEMBLY At the request of our customers we manufacture individual jigs to allow even more efficient fitting of our mullion and cross stay connectors. Reinforcements can be precisely assembled and bore holes made for mullion assembly at one workstation with the aid of automatic clamping jigs. DRILLING AND ASSEMBLY TABLE

34 MULLION AND CROSS STAY CONNECTORS double sealing system The connectors optimally adapted to the rebate geometry are quick and easy to fit and permit a durable and strong mechanical connection

38 34 MULLION AND CROSS STAY CONNECTORS double sealing system The connectors optimally adapted to the rebate geometry are quick and easy to fit and permit a durable and strong mechanical connection between the mullion and the frame. All the red elements in the illustration are soft PVC seals that form a homogenous unit with the connector and provide an excellent seal between the mullion and the frame exactly where it is needed. drill hole drill hole drill hole KEY MULLION CONNECTOR 1 slotted dowel pin 2 tie-rod 3 connector 4 frame screw (hexagon socket) 5 spring washer KEY CROSS STAY CONNECTOR 1 setscrew 2 star bush 3 tension rod 4 connector 5 threaded rod 6 tie-rod 7 slotted dowel pin

39 MULLION AND CROSS STAY CONNECTORS double sealing system assembly 35 silicon CROSS STAY CONNECTOR Cut mullion (1) to the correct length. Drill the cross-hole and cut-out according to the specified dimensions. silicon Preassemble connector (2) in the mullion (1) with the slotted dowel pin (3). silicon Screw the second connector (4) with the tension rod (5) through the mullion (6) onto the preassembled connector until the cross-hole of the tension rod (5) points in the direction of the mullion. Prepare the mullion (7) according to the specified dimensions, subsequently fit the star bush (8). The cross-hole of the star bush points in the direction of the tension rod. Fit the mullions together. Screw in the setscrew (9) to pull mullion (1) and mullion (7) together to form a tight fit. silicon silicon * recommended drill hole MULLION CONNECTOR drill hole Cut mullion (1) to the correct length. Drill the cross-hole and cut-out according to the specified dimensions. Fasten the connector (2) in the mullion (1) with the slotted dowel pin (3). Screw the mullion (1) and frame (4) together using the hexagon socket screw (5). silicon * recommended

36 MULLION AND CROSS STAY CONNECTORS central sealing system The connectors optimally adapted to the rebate geometry are quick and easy to fit and permit a durable and strong mechanical connection

40 36 MULLION AND CROSS STAY CONNECTORS central sealing system The connectors optimally adapted to the rebate geometry are quick and easy to fit and permit a durable and strong mechanical connection between the mullion and the frame. All the red elements in the illustration are soft PVC seals that form a homogenous unit with the connector and provide an excellent seal between the mullion and the frame exactly where it is needed. drill hole drill hole drill hole KEY MULLION CONNECTOR 1 slotted dowel pin 2 tie-rod 3 connector 4 frame screw (hexagon socket) 5 spring washer KEY CROSS STAY CONNECTOR 1 setscrew 2 star bush 3 tension rod 4 connector 5 threaded rod 6 tie-rod 7 slotted dowel pin

41 MULLION AND CROSS STAY CONNECTORS central sealing system assembly 37 CROSS STAY CONNECTOR drill hole Cut mullion (1) to the correct length. Drill the cross-hole and cut-out according to the specified dimensions. Preassemble connector (2) in the mullion (1) with the slotted dowel pin (3). Clip the connector base (4) onto the frame (5). Screw the second connector (6) with the tension rod (7) through the mullion (5) onto the preassembled connector until the cross-hole of the tension rod (7) points in the direction of the mullion. Prepare the mullion (8) according to the specified dimensions, subsequently fit the star bush (9). The cross-hole of the star bush points in the direction of the tension rod. Fit the mullions together. Screw in the setscrew (10) to pull mullion (1) and mullion (8) together to form a tight fit. drill hole MULLION CONNECTOR drill hole Cut mullion (1) to the correct length. Drill the cross-hole and cut-out according to the specified dimensions. Clip the connector base (4) onto the frame (5). Fasten the connector (2) in the mullion (1) with the slotted dowel pin (3). Screw the mullion (1) and frame (5) together using the hexagon socket screw (6).

42 38 GALLERY Products from other industrial sectors HANDLES AND CAPS WITH WOODEN DÉCOR RETAINER SEGMENTS GUIDE STRIPS FURNITURE CASTORS PLUGS PLASTIC WASHERS

43 Further products on the Internet at 39 PRESSURE DISCS FOR SLATTED BED SYSTEMS CONSOLE BRACKETS DETENT FORKS GLASS LID/2-PART BASE FENCE POST CAP WITH GLOBE FENCE POST CAP WITH GLOBE

44 40 NOTES Further products on the Internet at

46 Grotefeld Kunststofftechnik GmbH Mönichhusen 89 D Bad Oeynhausen Telefon +49(0) Telefax +49(0)

GROTEFELD KUNSTSTOFFTECHNIK GmbH

GROTEFELD KUNSTSTOFFTECHNIK GmbH PRODUCT CATALOGUE 2008/2009 DIRECTORY WELDABLE CORNER CONNECTORS 2-11 WATER SLOT CAPS 12-20 FRENCH DOOR HANDLES 20-24 GLAZING BRIDGES 25-27 WINDOW FRAME CLEANER 28 ERECTION