INSTRUCTIONS and PARTS LIST
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1 ) NSTRUCTONS and PARTS LST For B-244 SURFACER r 10 Parts List for Figure 1 ndex Part No. Number Part Name 1 B244-A1 Cover 2 *B244-A2 Base 3 B244-A3 Cover 1-: 4 B244-A4 Handle, revolving ~ ~ 5 B244-A5 Hand wheel 6 B244-A6 Hinge 7 B244-A7 Door 8 B244-A8 Scale 9 BfM4.-A9 Pointer ' 10 *B244-A10 Deflector 11 B244-All Guides 12 B244-A12 Spring, door *Specify width of machine when ordering. ' :- Figure 1 NSTALLATON The machine should be set on a well supported floor. Level the machine with a spirit level lengthwise and crosswise on bed plate under top.~ utterhead, making up any inequalities between fo'undation and machine base with wedges' driven unde.y; the base. Do not bolt the machine tightly to an uneven floor as it may distort the frame. ' '., MACHNE COMPANY BEd.OT,... ~ W SCONSt'N
2 nstructi ons and P arts List : : ' ' _..., , : ~~~-~~~~ ) ' ~ 42 2 FGURE 2
3 For B-244 Surfacer Parts List for Figure 2 ndex No. Part Number 1 B244-B1 2 B244-B2 3 B244-B3 4 B244-B4 5 B244-B5 6 B244-B6 7 B244-B7 8 B244-B8 9 B244-B9 10 B244-B10 11 B244-Bll 12 B244-B12 13 B244-B13 14 B244-B14 15 B244-B15 16 B244-B16 17 B244-B17 18 B244-B18 19 B244-B19 20 B244-B20 21 *B244-B21 22 B244-B22 ndex Part Part Name No. Number V-belt 23 B244-B23 Sheave 24 **B244-B24 Spacer 25 **B244-B25 Shell 26 **B244-B26 Bearing 27 **B244-B27 End bell. iruter 28 **B244-B28 Fan 29 **B244-B29 Stator (Give full motor 30 *B244-B30 nameplate data when 31 *B244-B31 ordering) 32 B244-B32 Rotor (Give full motor 33 B244-B33 nameplate data when 34 *B244-B34 ordering) 35,..- B244-B35 Shield 36 B244-B36 Fan 37 B2 14-B37 Bearing 38 B244-B38 End bell. outer 39 B244-B39 Retainer Washer Nut 40 B244-B40 Plate 41 B244-B41 Sprocket 42 B244-B42 Housing, bearing, left 43 B244-B43 outfeed 44 B244-B44 Bearing 45 B244-B45 Roll. top outfeed 46 B244-B46 Housing. bearing, right outfe ed Part Name Collar Screws, knife block Knife blocks Knife blocks Screw. knife. adjusting Knife Head. body Roll. top infeed, smooth Roll. top infeed, corrugated Pilot Spring Shaft. sectional roll Ring Sleeve Collar, lift. right Plate, sectional. roll Housing, bearing, right infeed Housing, bearing. left infeed Collar. lift. left Wrench Stud ' Spring, feed roll Side frame, right Studs ;.,. *Specify width of machine when ordering. **Specify type of head when ordering. 3
4 nstruc ti o ns an d Parts List :, ~ «56 ~~- (l 57 / FGURE 3
5 For B-244 Surfacer..,. Parts List for Figure 3 ndex Part No. Number 1 B244-Cl 2 B244-C2 3 B244-B5 4 B244-C4 5 B244- C5 6 B244-C6 7 B244-C7 8 B244-C8 9 B244-C9 10 *B244-C10 11 *B244-C11 12 *B244-C12 13 B244-C13 14 B244-C14 15 B244-C15 16 B244-C16 17 B244-C17 18 B244-C18 19 B244-C19 20 B244-C20 21 B244-C21 22 B244-C22 23 B244-C23 24 B244-C24 25 B244-C25 26 B244-C26 ~;z B244-C27 (2 B244-C28 29 B244-C29 30 B244-C B~ 44-C31 32 B244-C32 Part Name >ulley, head Housing, left bearing Bearing Cap, eccentric stud (See Note 1) Sprocket, tightener Bearing Stud, eccentric (See Note 2) Plug Spring, pressure bar Girt. outfeed Scraper Girt, infeed Cap, screw Washer Bearing Spacer Pulley Stud Spacer Arm Stud. sector gear Bushing Gear, sector Cap screw Bushing Strap, feed change Eyebolt Stud. feed drive Arm, feed assembly Bearings Sprocket, feed drive Chain ndex No Part Number B244-C33 B244-C34 B244-C35 B244-C36 B244-C37 B244-C38 B244-C39 B244-C40 B244-C41 B244-C42 B244-C43 B244-C44 B244-C45 B244-C46 B244-C47 B244-C48 B244-C49 B244-C50 B244-C51 B244-C52 B244-C53 B244-C54 B244-C55 B244-C56 B244-C57 B244-C5'8 B244-C59 B244-C60 B244-C61 B244-C62 B244-C63 Part Name Gear Sheave. pinion drive Bearings Shaft, pinion Woodruff, key Washer Pinion Side frame, left Plate Cover (Used on motor feed drive machine) Lever, feed control Knob V-belt Sheave. variable speed Pulley, driven Belt Shaft. assembly Bearings Hub. pulley dri've Bolt, shoulder Collar Roll pin Pinion Bearing, speed change Shaft. pinion Roll pin Dial Spring Feed lever Cap, eccentric stud Stud, eccentric ~ -*Specify width of machine when ordering. Note 1. On motor feed drive machine order Part No. B244-C62 Note 2. On motor feed drive machine order Part No. B244-C63 / s
6 nstructi ons and p arts List 42 6 FGURE 4
7 For B-244 Surfacer Parts List for Figure 4 ndex No. Part Number 1 B244-B17 2 B244-D2 3 B244-C6 4 B244-D4 5 *B244-D5 6 B244-D6 7 B244-D7 8 B244-D8 9 B244-D9 10 *B244-D10 11 B244-Dll 12 B244-D12 13 B244-D13 14 B244-D14 15 B244-D15 16 B244-C50 17 B244-D17 18 B244-D18 19 B244-D19 20 *B244-D20 21 B244-D21 22 B244-D22 23 B244-D23 24 B244-D24 25 B244-D25 26 B244-D26 27 B244-D27 28 B244-D28 Part Name Plate Plate. bearing Bearing Washer Roll. bottom feed Plate, bearing Sprocket. bottom roll, right Chain SprocK~t Shaft. roll drive Bracket SprGcket Collar Spacer Sleeve Bearing Spr-ocket? Bushings Pinions Shaft. hoist Bushing Gear. hoist Bearing, thrust Screw. hoist Screw. hoist Lock nut Nut. table stop Nut. hoist ndex No ' Part Number *B244~D48 *B244-D49 B244-D50 *B244-D51 *B244-D52 *B244-D53 Part Name B244-D29 Nut. hoist B244-D30 Sprocket B244-C35 Bearing B244-D32 Eccentric B244-D33 Cap screw B244-D34 SwiveL knife stop B244-D35 Knife. stop *B244-D36 Pressure bar B244-D37 Cover. bearing. left B244-D38 Collar. pivot B244-D39 Cover, bearing, right B244-D40 Lever. chipbreaker B244-D41 Weight. chipbreaker *B244-D42 Bar. chipbreaker B244-C60 Spring, chipbreaker B244-D44 Studs. chipbreaker B244-D45 Block. lift " B244-D46 Section. chipbreaker. left hand B244-D47 Section, chipbreaker, right hand Plate. chijibreaker Chipbreake.~;.. solid Block, lift f Bar, chipbreaket..fie Shoe. flexible Clamp. shoe *Specify width of machine when ordering. / a> jrp~ k~--l- 1 z f 4 ~!5 ;A 7
8 nstructions and Parts List ~~~ :: 17 ~ 1 ~ WN NSDE 5XJ ~ p~~~t~~~nes ARE 16 ~ EXTRA EQUPMENT ----~ _, 37 ~ 52 't)ll ~. 8 FGURE 5
9 For B-244 Surfacer Parts List for Figure 5 -, ndex Part ndex Part No. Number Part Name No. Number 1 B244-El Grinder B244-C23 2 B244-E2 Collar, top B244-E32 3 B244-E3 Stone "B244-C35 4 B244-E4 Collar, inside B244-E34 5 B244-E5 Holder, grinder B244-E35.6 B244-E6 Cover, holder B244-E36 7 B244-E7 Handwheel B244-E37 8 B244-E8 Screw, adjusting B244-C35 9 B244-E9 Slide, vertical B244-E39 10 B244-El(l Holder, stone B244-C38, 11 B244-Ell Stone 41 B244-C39 12 B244-E12 Clamp, stone 13 B244-E13 Gib, jointer bar 14 B244-E14 Slide, horizontal ~ B244-E42 (43 ' B244:-E43 44 B244-E44 15 B244-E15 Follower 45 B244-E B244-E16 Sleeve, follower 46 B244-E46 17 B244-E17 Gib, vertical slide 47 *B244-E47 18 B24~-E18 Wrench 48 *B244-E48 19 B244-E19 Bearing.. 49 B244-E49 20 B244-E20 Collars, return 50 *B244-E50 21 *B244-E21 Screw, jointer 51 B244-E51 22 B244-E22 Bearing 52 B244-E52 23 *B244-E23 Bar. jointer 53 B244-E53 24 B244-E24 Bearing 54 B244-E54 25 B244-E25 Handwheel 55 B244-E55 26 B244-E26 Bracket 56 B244-E56 27 B244-A4 Handle, revolving 57 B244-E57 28 B244-C24 Cap screw 58 B244-E B244-C25 Bushing 59 B244-C44 30 B244-C27 Eyebolt Part Name Gear, sector Stud Bushing Strap, feed change Hook Arm, feed assembly Pulley Bearings Shaft, pinion) Washer - Pini<>n J\"jev"'~ l) Plate, motor Belt, vee Sheave, variable speed Shaft, external Motor Hood Platen Guard, chain ~."= Table Bracket, roll adjusting Dial Stud Shoe, brake Pulley, brake Rod, brake Spring, brake Collar Knob *Specify width of machine when ordering. - : '' 9
10 nstructions and Parts List LUBRCATON ( The cutterhead, cutterhead motor. and the feed motor (on machines so equipped) have lubricated for life bearings and need no lubrication. Grease gun fittings and locations: 1. Top and bottom. left and right infeed roll bearings. Reached from the infeed end of the machine between the table and infeed girt. 2. Top and bottom, left and right outfeed roll bearings. Reached from the outfeed end of the machine.between the table and outfeed girt. 3. Right idler sprocket bearing and right end of feed drive shaft. Reached from the infeed end of the machine between the table and infeed girt. 4. Flat belt pulley bearing. Located from infeed end of machine under the table through a hole in the left side frame. 5. Left chain tightener sprocket bearing. Door opened. 6. Feed drive shaft, left end. Door opened. 7. Hoist the shaft sprocket idler bearing. Door opened. 8. Belt tightener arm. Door opened. (Not on motorized feed drive machine.) 9. The belted feed drive machine is equipped with an deal variable speed pulley. Each day the pulley should be run through its entire speed -range. Lubricate the ulley every.1.5 da s with a smaitamount of lubricant. Bleed eslu-e provided to- e outside of the outer disc to prevent any excess grease from getting on the belt. Additional information on the pulley can be found in the pamphlet accomp- --,_nying the nstructions and Parts List. 10. jl'he motor drive feed machine is equipped with a Reeves vari-speed motor pulley. Each day the pulley should be run through its entire speed range. Lubricate the pulley ever 30 days with enough grease so that the~se will a_ppear _at the bleed holes located on the,.. outside of the outer disc. Additional information on the pulley can be found in the pamphlet accompanying the nstructions and Parts List. 11. Drive gear and sprocket bearing. Door open. 12. V-belt pulley and pinion bearings. Door open. With the exception of the variable speed pulley lubricate all bearings with grease gun fittings twice a week. Use any good neutral petroleum gun grease such as Superla No. 42 (Standard Oil Company of ndiana) or equivalent. The four collars for the chipbreaker and pressure bars are equipped with dot oilers. Oil once a week with a fairly light machine oil that penetrates well. Oil the chains once a week with a good grade of SAE No. 40 oil. ALGNMENT AND ADJUSTMENTS The B-244 Surfacer was properly aligned at the factory before shipment. f necessary to realign it, proceed as follows: Level the bed with the head, using a block of hardwood, about 2 11 x 4 11 x 4 11 for a gauge. Place this gauge on the platen under the head and raise the bed until the knives just touch the gauge. Try the gauge at each end of the knives. f necessary raise one side of the bed to bring it in line, by means of the slotted adjusting screws at the bottom of the hoist screws. After the bed is leveled. check the pressure bar after the cut. The simplest way to set this bar is to run two strips of lumber, one through each side of the machine. When they have reached the out rolls. stop the machine. By means of the set screws on each end of the pressure bar adjust the bar so it just touches the lumber. The pressure bar should touch the lumber. but it should not clamp it so tightly that the lumber will not feed out freely. To adjust the chipbreaker and top rolls, lower the bed 1/ (1/ 2 turn of the hoist handwheel) and bring the rolls and chipbreaker to touch the same gauge block. The set screw for adjusting the chipbreaker is the one which supports the chipbreaker weight lever. The top rolls are adjusted by the two lock nuts just beneath the roll bearing housings. The chipbreaker which swings concentric with the cutterhead, yields 1/ 2 11 Each section in the sectional chipbreaker yields 1/ 8 11 The top infeed roll has 1/ 2" yield through spring pressure. Each section in the sectional roll has a yield of 1/ 8". The bottom rolls have been set, at the factory,. 007 above the platen. Each end of the bottom rolls is supported in a steel bearing plate which is bolted to the side of the table. f necessary, the bottom rolls may be adjusted by loosening the cap screws which hold the bearing plates in place and raising or lowering the bearing plates by means of the set screws lo~ated below the bearing plates. The bearing plates also serve as gibs for guiding the table. Each of the two infeed bearing plates is backed up by a set screw to take up any wear. These set screws can be located from underneath the table. The top feed roll pressure can be changed by means of the two lock nuts under each of the four pressure springs. To tighten the feed drive chain. loosen the set screw holding the eccentric stud upon which the chain tightener sprocket is mounted. Turn the eccentric enough to tighten the chain and then lock it in place with the set screw. f the bottom roll drive chain on the r~ght side of the table needs tightening or replacing, the control box under the motor must be removed to gain access to the chain. When installing a new flat Vee belt. a slight adjustment of the flat Vee belt driven pulley may be necessary. This is done by removing the bolt holding the adjusting eyebolt to the gear quadrant and then turning. the eyebolt as required
11 For B-244 Surfacer 10NTNG AND GRNDNG THE KNVES The knives on the B-244 Surfacer have been ground and jointed at the factory with the jointing and grinding attachment which accompanies the machine. When mounting the jointer bar on the joiitter bar brackets be sure that the bar fits flat against the brackets. The brackets have a set screw and cap screw to make adjustments if necessary. Align the jointer bar with the head body by moving the jointer stone across the head body using a thin piece of paper as a gauge between the head body and the jointer stone. DO NOT align the bar with the edge of the knives. Adjusting screws are located on each end of the jointer bar for vertical alignment. ' n order to have all knives doing their share of cutting at operating speeds. we recommend grinding the knives, then lightly jointing off the edges while the heads are running at full speed. When the knives become dull they should be rejointed. The number of times a knife may be jointed before it has to be reground. depends upon the width of the heel or line caused by the jointing stone. When the heel becomes too wide the knives may heat up or have a hammering effect on the wood and more than normal power will be required to run the head. The amount of heel which can be used depends on the kind and condition of wood being worked. Kiln dried hardwood will stand a wider heel than kiln dried softwood and air dried softwood will stand the least. n general. the heel should not be wider than 1/32 11 Always set the jointing stone while the head is at rest. Move the stone towards the head until the stone just touches the edge of each knife along its full length. f the stone does not touch all the knives quite uniformly across their entire length the knives which are out of position must be reset or the knives ground over. Now move the stone back slightly so there will be no danger of the knives hitting the stone when the head is started. After the head has reached full speed, carefully bring the stone just up to the knives and then pass the jointer back and forth along the full length of the head, adjusting the stone very slightly towards the knives at the end of each stroke. After 2 or 3 strokes have been made, run the stone back and forth across the head several times without t~rning it down so the ends of the knives will not have a larger joint and a slightly smaller cutting circle than the center portion of the knives. When it becomes necessary to grind the knives. they should be ground just enough to remove the old joint. When grinding the knives in place on the machine, do not take such a heavy cut that the speed of the grinding wheel is slowed down. Use the knife stop to keep the knife in proper position. Move the grinder across the knife fast enough so that the edge of the knife will not become burned. Do not try to completely grind one knife at a time. but grilld all of the knives at one setting of the grinding wheel. then set the grinder down and grind all the knives at this setting. The cut on the last setting should be quite light. Keep the grinding wheel well dressed and occasionally wipe the dust from the slide. STARTNG Connect the control box to the main power line. The three terminals to which the outside leads should be connected are located in the control case below the motor. The B-244 Surfacer is a selfcontained electric-driven machine. All internal wiring is done and tested at the factory and all adjustments are made for the proper running of the motor. Be sure the head turns freely before pushing the start button. When ready to start be sure the main line switch is in. f the machine does not start. be sure that the current is coming to the machine before looking for trouble elsewhere. f a 3-pha'.se motor runs in the wrong direction, reverse any two leads. CONTROLS The table is raised and lowered by the large handwheel on the left side of the machine. The feed speed is controlled by the speed regulator on left front side of the machine. DO NOT CHANGE THE FEED SPEED UNLESS THE FEED WORKS S RUNNNG. On the B-244 Surfacer with the feed works driven from the cutterhead the feed can be started and stopped by pushing in and pulling out the feed control lever above the speed regulator. On the B Surfacer with a separate feed motor the head is started and stopped-.-by the left set of push buttons and the feed works by the right set of pushbuttons. This type of machine also has a brake for the cutterhead. The brake pull rod is located above the feed speed regulator. Do not apply the brake until the current to the cutterhead motor has been turned off. RESETTNG RELAYS The common cause of relays throwing out is attempting to start the motor when the head or the feed works is blocked and the motors cannot turn freely. Another cause is overloading. f the relays have thrown out. determine and correct the cause of the relays throwing out before the machine is started. Allow about a minute or two for the relays to cool before pushing the button marked "reset 11 CARE OF ELECTRCAL EQUPMENT The principle causes of motor trouble outside of overloading are moisture and dirt. The fact that an electric motor will continue to operate under extraordinary conditions of dirt and moisture does not mean that the average motor should be expected to do so regularly. Dirt. however. is the greatest enemy of electrical equipment. Any kind of dust that is capable of clogging up the ventilating ducts will cause a rise in temperature and the life of the motor is greatly shortened when the rise in temperature is higher than that given on the nameplate of the motor. The head motor and the feed motor (on machines so equipped) should occasionally be blown out with dry compressed air to keep all air ducts open..- 11
12 . REPAR PARTS When Ordering repair parts, always give ;the Part number shown in the Parts List and the Serial Number of the machine. The Serial Number can be found stamped on a plate located directly belo~ the feed speed change dial. r \ ~ MACHNE COMPANY BELOT, WSCONSN -
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