Inch Index. Straight Guide Posts Demountable Guide Posts Demountable Steel Shoulder Bushings

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2 Inch Index Straight Guide Posts emountable Guide Posts emountable Steel Shoulder Bushings emountable Bronze Plated Shoulder Bushings emountable Low Profile Steel Bushings emountable Low Profile Bronze Plated Bushings P16 P36 B16 B26 B18 B28 Bore Sizes Recommendations Clamps and Component Parts Assembly Options for ML Guiding Components emountable Steel Bosses emountable Round Steel Bosses emountable Square Steel Bosses X15 X16 X17 X18 2

3 Straight Guide Posts To Be Use With Examples LOW PROFILE SHORT SHOULER SHOULER Case Hardened HRc LONG SHOULER Assembly ML Straight and emountable Guide Posts feature bearing quality alloy steel, case hardened, precision ground with a surface finish better than Ra = 20 µin that assures long working life of ie Sets components. CAUTION: ML Guide Posts, Straight or emountable, should not be cut at the working end to avoid exposure of core of Guide Post which is not hardened to HRc. 4

4 Straight Guide Posts P16..LLL /4 1 1/2 1 3/ /2 3 L CATALOG NUMBER 4.00 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P E 1.75 E m

5 emountable Guide Posts To Be Use With Examples LOW PROFILE SHORT SHOULER SHOULER Case Hardened HRc LONG SHOULER Component Parts Supplied Clamp Arrangements Assembly Shoulder face and fit end are ground in the same operation to guarantee the perpendicularity of emountable Guide Posts. 6 CAUTION: When using emountable Guide Posts, dimension T should be checked to avoid interference with shoulder of bushing at minimum shut height with tool life depleted.

6 emountable Guide Posts P36..FFF /4 1 1/2 1 3/4 2 2 ½ 3 F 2.50 N P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P /16 1 9/16 1 7/8 2 1/4 2 1/2 3 1/32 3 1/2 E m M 3 13/ Q Q T CLAMPS SCREWS QTY. B A CATALOG NUMBER B A (1/4-20 x 3/4) (5/16-18 X 3/4) P P /64 1 1/8 1 19/ / / /

7 emountable Shoulder Bushings To Be Use With: Examples SHORT SHOULER STRAIGHT GUIE POSTS Clamp Arrangements SHOULER EMOUNTABLE GUIE POSTS Component Parts Supplied ML emountable Steel Bushings feature bearing quality alloy steel, case hardened. I is precision ground and hone assuring interchangeability with Guide Posts. Shoulder face and O are ground in the same operation over an arbor to guarantee the concentricity and perpendicularity of the Bushings. 8 LONG SHOULER Case Hardened HRc ML emountable Bronze Plated Bushings are manufactured using the same material and process as the steel bushings being electrolytic plated with Bronze before the honing operation. The plating thickness is approximately.0006" which assures the low coefficient of friction of the bronze with the rigidity of the steel.

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9 Low Profile Bushings STEEL B18..FFF BRONZE PLATE B28..FFF To Be Use With: Examples STRAIGHT GUIE POSTS Component Parts Supplied Case Hardened HRc EMOUNTABLE GUIE POSTS Clamp Arrangements or 1 1 1/4 1 1/2 1 3/ /2 1 F 0.5 (1/2) E L M N Q1 Q2 T X CLAMPS SCREWS 10 QTY. B B /2 1 3/ /4 2 1/ /16 1 3/ / / /32 2 9/ B A (1/4-20 X 5/8) B B CATALOG NUMBER B B B B B A (5/16-18 X 1/2) B B B B

10 Bore Sizes Recommendations STRAIGHT GUIE POSTS P /4 1 1/2 1 3/ / EMOUNTABLE GUIE POSTS P /4 1 1/2 1 3/ / EMOUNTABLE SHOULER B16 / B /4 1 1/2 1 3/ / /2 1 3/ /4 2 1/2 3 1/4 3 3/ EMOUNTABLE LOW PROFILE B18 / B /4 1 1/2 1 3/ / /2 1 3/ /4 2 1/ EMOUNTABLE STEEL BOSSES X15 / X16 / X17 / X18 1 1/4 1 1/2 1 3/ / /4 2 1/2 3 1/4 3 3/4 4 1/

11 Component Parts CLAMPS LUBRICATION FITTING CAT. Nº B B B B A B C SCREWS A A A A (1/4-20 X 3/4) (1/4-20 X 5/8) (5/16-18 X 3/4) (5/16-18 X 1/2) B ASSEMBLY OPTIONS FOR ML GUIING COMPONENTS 12

12 emountable Steel Bosses FEATURES OF ML EMOUNTABLE STEEL BOSSES ML emountable Steel Bosses are manufactured with mild carbon steel to be use with Guide Posts and or emountable Bushings. They are available in two shapes (Round and Square) and different heights to meet the requirements of Special ie Sets. The unique design of those Bosses allows them to be interchangeable and do not require the use of owel Pins for their assembly. Those bosses may be disassembly for tool grinding. If required, those bosses could be welded to the ie Set after assembly. The locating diameter on the Bosses for Guide Posts and emountable Bushings is the same. This allows the two plates of the ie Set to be machined together in a single setup. ASSEMBLY OPTIONS EXAMPLE 13

13 emountable Round Steel Bosses X15..FFF X16..FFF NB: Boss for Guide Post. 1 1/4 1 1/2 1 3/ /2 3 1 F ROUN BOSSES FOR GUIE POSTS X X X X X X X X X X X F ROUN BOSSES FOR X X X X X X X X X X X IMENSIONAL ATA 2 2 1/4 2 1/2 2 3/ /4 4 1/4 3 1/ /2 5 1/2 6 1/2 4 E M 1 3/8 1 9/16 1 3/4 1 15/16 2 5/ /16 THREA 1/4 NC 5/16 NC 3/8 NC 14

14 emountable Square Steel Bosses X17..FFF X18..FFF NB: Boss for Bushing /4 1 1/2 1 3/ /2 3 F SQUARE BOSSES FOR GUIE POSTS X X X X X X X X X X X F SQUARE BOSSES FOR X X X X X X X X X X X IMENSIONAL ATA 2 2 1/4 2 1/2 2 3/ /4 4 1/4 Q 3 1/ /2 5 1/2 6 1/2 E M 1 3/ /4 2 3/4 3 1/4 THREA 1/4 NC 5/16 NC 3/8 NC 15

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16 emountable Guide Posts Locked by Clamp To Be Use With Examples LOW PROFILE SHORT SHOULER SHOULER LONG SHOULER Case Hardened HRc EXTRA LONG SHOULER Component Part Supplied Clamp Arrangements Assembly Shoulder face and fit end are ground in the same operation to guarantee the perpendicularity of emountable Guide Posts. 18 CAUTION: When using emountable Guide Posts Locked by Clamp, dimension T should be checked to avoid interference with shoulder of bushing at minimum shut height with tool life depleted.

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18 emountable Guide Posts Locked by Retainer Plug To Be Use With Examples LOW PROFILE SHORT SHOULER SHOULER LONG SHOULER Case Hardened HRc EXTRA LONG SHOULER Component Part Supplied Shoulder face and fit end are ground in the same operation to guarantee the perpendicularity of emountable Guide Posts. Socket Head Cap Screw is not supplied since its length should be selected according to the thickness of ie Shoe. Assembly CAUTION: When using emountable Guide Posts Locked by Retainer Plug, dimension C min. should be checked. ie Shoe thickness should be greater than C min. to assure proper locking of emountable Guide Posts. 20

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20 emountable Shoulder Bushings To Be Use With: Examples SHORT SHOULER STRAIGHT GUIE POSTS SHOULER Clamp Arrangements EMOUNTABLE GUIE POSTS LONG SHOULER Component Parts Supplied ML emountable Steel Bushings feature bearing quality alloy steel, case hardened. I is precision ground and hone assuring interchangeability with Guide Posts. Shoulder face and O are ground in the same operation over an arbor to guarantee the concentricity and perpendicularity of the Bushing. EXTRA LONG SHOULER 22 Case Hardened HRc ML emountable Bronze Plated Bushings are manufactured using the same material and process as the steel bushings being electrolytic platted with Bronze before the honing operation. The plating thickness is approximately 0,015 mm which assures the low coefficient of friction of the bronze with the rigidity of the steel.

21 emountable Shoulder Bushings STEEL B11..FFF BRONZE PLATE B21..FFF F SHORT SHOULER 16 B B B B B B B B B B B B B B F SHOULER 32 B B B B B B B B B B B B B B F LONG SHOULER 75 B B B B B B B B B B B B F EXTRA LONG SHOULER 100 B B B B B B B B B B IMENSIONAL ATA E M N ,5 47,0 54,0 63,0 75,0 93,0 115, ,5 27,5 31,0 37,0 43,0 52,0 63,0 26,3 35,7 39,1 48,0 53,9 62,8 73,7 Q Q ,3 26,0 30,5 33,5 38,0 43,5 34,1 37,1 44,9 50,1 57,9 67,5 T 11,3 15,1 18,1 CLAMPS B B B SCREWS A (M5 X 12) A (M6 X 16) A (M8 X 20) QTY

22 Low Profile Bushings STEEL B13..FFF BRONZE PLATE B23..FFF To Be Use With: Examples STRAIGHT GUIE POSTS Component Parts Supplied Case Hardened HRc EMOUNTABLE GUIE POSTS Clamp Arrangements or F E L M N Q1 Q2 T X CLAMPS SCREWS QTY. B B ,5 19,5 26, ,3 6 B A (M5 X 12) 2 CATALOG NUMBER B B B B B B B B B B ,0 30,0 38,6 25,2 36, ,0 33,5 42,0 27,0 39, ,0 40,0 52,0 33,7 49, ,0 46,0 57,9 36,7 54, ,0 55,0 66,8 41,2 61,9 10,2 B A (M6 X 12) ,2 20 B A (M8 X 16) 4 B B ,0 66,0 77,7 46,7 71,5 32

23 Bore Sizes Recommendations STRAIGHT GUIE POSTS P ,976 24,976 31,971 39,971 49,971 62,965 79,963 19,963 24,963 31,955 39,955 49,955 62,946 79,944 EMOUNTABLE GUIE POSTS LOCKE BY CLAMP P ,976 19,963 24,976 24,963 31,971 39,971 49,971 62,965 31,955 39,955 49,955 62,946 79,963 79,944 EMOUNTABLE GUIE POSTS LOCKE BY RETAINER PLUG P ,976 24,976 31,971 19,963 24,963 31,955 39,971 39,955 49,971 49,955 62,965 62,946 79,963 79,944 EMOUNTABLE SHOULER B11 / B ,000 28,013 38,000 45,000 38,016 45,016 54,000 54,019 65,000 65,019 81,000 81, , ,022 EMOUNTABLE LOW PROFILE B13 / B ,000 28,013 38,000 38,016 45,000 45,016 54,000 54,019 65,000 65,019 81,000 81, , ,022 EMOUNTABLE STEEL BOSSES X05 / X06 / X07 / X ,000 54,019 65,000 65,019 81,000 81, , , , ,022 25

24 Component Parts CLAMPS LUBRICATION FITTING Cat. Nº B B B A 12,3 15,5 19,8 18,3 B B ,7 15,9 15,9 14,5 C 3,2 4,9 4,9 5,0 5,6 8,7 9,5 10,0 SCREWS A (M5 X 12) A A A (M6 X 16) (M8 X 20) (M6 X 12) B ,6 18,8 5,0 13,0 A (M8 X 16) B RETAINER PLUGS Post ia. Cat. Nº a b c P P P P P P P ,6 9, ,8 11, ,8 14, ,8 17, ,8 19, ,0 25, ,0 31, ,3 5,0 4,2 5 4,0 6 7,0 8 10, , , , d 2,5 3,0 4,0 5,0 6,0 8,0 10,0

25 Assembly Options for ML Guiding Components 27

26 emountable Steel Bosses FEATURES OF ML EMOUNTABLE STEEL BOSSES ML emountable Steel Bosses are manufactured with mild carbon steel to be use with Guide Posts and or emountable Bushings. They are available in two shapes (Round and Square) and different heights to meet the requirements of Special ie Sets. The unique design of those Bosses allows them to be interchangeable and do not require the use of owel Pins for their assembly. Those bosses may be disassembly for tool grinding. If required, those bosses could be welded to the ie Set after assembly. The locating diameter on the Bosses for Guide Posts and emountable Bushings is the same. This allows the two plates of the ie Set to be machined together in a single setup. ML emountable Metric Steel Bosses can also be use with ML Metric Ball Bering Components shown on ML Ball Bearing Components catalog. When using with Straight Sleeves or emountable Ball Bearing Bushings, please contact your ML representative. ASSEMBLY OPTIONS 28

27 Assembly Options for ML Steel Bosses 29

28 emountable Round Steel Bosses X05..FFF X06..FFF NB: Boss for Guide Post F ROUN BOSSES FOR GUIE POSTS X X X X X X X X X F ROUN BOSSES FOR X X X X X X X X X IMENSIONAL ATA E 15 M 35,75 41,75 48,75 60,00 70,75 THREA M6 M8 M10 30

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