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1 This document is downloaded from DR-NTU, Nanyang Technological University Library, Singapore. Title Keyless offset - boon or bane? Author(s) Fuchs, Boris. Citation Fuchs, B. (1994). Keyless offset - boon or bane? In AMIC IFRA Workshop on Trends and Developments in Web Offset Technology, Bangkok, Sep 8-9, Singapore: Asian Media Information and Communication Centre. Date 1994 URL Rights
2 Keyless OfTset Boon Or Bane? By Boris Fuchs Paper No.3
3 IFRA/AMIC - Workshop Web Offset Technology in Bangkok, Thailand, 8-9 September, 1994 Keyless Offset - Boon or Bane? ifra Boris Fuchs, IFRA
4 PRINTING PROCESSES IN NEWSPAPER PRODUCTION OFFSET - CONVENTIONAL FILM INKING 1. UNDERSHOT 2. OVERSHOT 3. PUMP INKING (INJECTION INKING) DUCTOR INKING (Not used in newspaper printing)
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6 *. $ a> I o C/J o I CD n. -±= o O) u CO _o c CO *-» rz CD.C *-»- Fou ove c CO tz 3 o c CO c: 3 o "* Ink
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8 ^ Ink Rail Mode of Operation Bypass Mode of Operation
9 DEMANDS ON NEWSINK UNDERSHOT OVERSHOT INKPUMPS Viscous Short High relative polarity for a high water take-up Less viscous Long Low relative polarity for a low water take-up Even less viscous Long Even lower relative polarity to avoid excessive water take-up
10 IN PRACTICE - Viscous and short inks create greater tendency to iinting and rub-off - if undershot inking is used > use newsprint with low Iinting and rub-off propensity (rough newsprint) - Long and low viscous inks have tendency to ink misting and strikethrough - if overshot or pump inking is used, special additives in ink and newsprint with good opacity properties are needed - High water take-up requires fountain solution with good wetting properties > Ink, fountain solution, paper, inking unit and blanket properties are interrelated and must be dealt with as an entity
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14 Harold Dahlgren Friction roller Friction roller Ink blade without zones Film roller Fountain roller Ink pump
15 Louis Jean Chambon var. pressure setting Roller doctor blade Ink pump xy L_
16 var. pressure setting Squeeze doctor blade with swing-away movement Ink pump Wifag experimental.
17 Compensating rollers Kassel version Neu-lsenburg version v Anilox roller Chamber doctor blade Koenig & Bauer
18 B = blanket cylinder P = plate cylinder I = ink forme roller Chamber doctor blade Anilox roller Ink pump MAN Roland
19 Distributor Transfer roller Film roller Scraper roller with doctor blade to remove residue ink Brush roller (SO 4 ink pumps, var. driven Rockwell
20 Metering blade Pan roller var. driven I Foam roller with doctor blade to remove residue ink Ink pump TKS
21 Rider roller Scraper roller with doctor blade to remove residue ink Orange skin rubber roller = film roller Adjustable Fountain roller,. var. driven &0 Ink pump l_ I Mitsubishi
22 Distributor Transfer rollers Ink pump pan roller Orange skin metering roller with doctor blade Ikegai-Goss
23 Cross-section through a chamber-doctor system with blade holder, clamp, doctor blades and ink feed How Ink transfor functions In anllox offsets 1. Ink pump 2. Ink trough 3. Ink food 4. Anllox screen rollor 5. Ink forme rollor 6. Ink rollers 7. Plate cylinder 8. Blanket cyllndor
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25 Goss digital ink pump cage- or column-wide Ink distribution rail Film inking roller, runs at the same speed as the ink fountain roller, is covered with an exchangeable PVC brush tape (affixed by a zip). lira
26 Auger & Scraper Assembly Pressurised. recirculation inktank Scraper roller.jrsyi?].?5n?.9ii. Vent i Shop Air Metering pumps Fresh ink -j Ink ( Distr. -* Rail
27 Anteil der in den letzten 4 Jahren georderten Anilox-Offset-Farbwerke in Westeuropa (Basis: Auftragseingang aller Hersteller fur 16-Seiten-Zeitungsoffset im Zeitraum GJ 90/91-93/94) Anteil Anilox-Offset Insgesamt Farbwerke fur 16-Seiten-Zeitungsmaschinen 2 TIarktdurchdringung *nilox-offset in Westeuropa f MAN A I ROLAND I
28 Single-Fluid Lithography
29 Scraper Blade & Auger for ' Ink Return Source: Rockwell Graphic Systems. - Ink Pump Ink Rail -Ink Pickup Roller ** Ink Scraper Roller Point of Maximum Shear Rate
30 App 1-r Solid tone density vs print length Example of a small variation Example of a large variation 0 IFRA. Darmstadt
31 Density. D left middle right left middle right
Printing on Corrugated Board
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VIVA 420 SELF ADHESIVE LABEL AS MARKETING TOOL
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No Ⅰ KRK universal printability tester No Ⅰ Print area Printing pressure Printing speeds Printing mode Print interval Temperature
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Copyright 2004 Society of Manufacturing Engineers. FUNDAMENTAL MANUFACTURING PROCESSES Extrusion Processes NARRATION (VO): NARRATION (VO):
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