Motion control Lexium integrated drives

Transcription

1 Catalogue Septemer 2011 Schneider s UK Distriutor for Motion Control Section

2 All technical information aout products listed in this catalogue are now aailale on: Browse the product data sheet to check out : characteristics, dimensions, cures,... and also the links to the user guides and the CAD fi les. 1 From the home page, type the model numer* into the Search ox. * type the model numer without any lank, replace p y * 2 Under All ta, click the model numer that interests you.

3 U p p p p p p The product data sheet displays. Example : Zelio Time data sheet Discoer this product Characteritics Functions Connection Dimensions Download & Documents Other products p Help me to choose Accessories p Plug Sockets Example : Zelio Time data sheet , ,5 Example : Zelio Time data sheet U C C G G R t1 t2 t'1 t'2 R t1 t2 t'1 t'2 You can get this information in one single pdf fi le.

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5 Contents 0 Motion control Presentation of the offer page 4 ILp 1 integrated dries for CANopen, PROFIBUS DP and RS 485 serial link Presentation page 6 ILA1 integrated dries with AC synchronous sero motor page 10 ILE1 integrated dries with DC rushless motor page 12 ILS1 integrated dries with -phase stepper motor page 14 ILp 2 integrated dries for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP and Ethernet POWERLINK Presentation page 16 ILA2 integrated dries with AC synchronous sero motor page 20 ILE2 integrated dries with DC rushless motor page 22 ILS2 integrated dries with -phase stepper motor page 24 ILS1 integrated dries with I/O interface for motion sequence Presentation page 26 References page 0 ILS1 integrated dries with pulse/direction (P/D) interface Presentation page 2 References page 4 Accessories for ILA, ILE and ILS integrated dries page 6 Option: GBp planetary gearoxes page 40 ILPp R integrated dries for RS 485 serial link Presentation page 44 References page 48 ILTp A integrated dries for CANopen machine us Presentation page 50 References page 54 ILTp V integrated dries with pulse/direction (P/D) interface Presentation page 56 References page 58 Accessories for ILP and ILT integrated dries page

6 Presentation Connections Presentation are used to create decentralized motion control solutions in ery compact units. They consist of a motor and control electronics. They are controlled ia a communication us, a pulse/direction (P/D) interface or an I/O interface (for the Motion sequence operating mode). Control electronics Motor Lexium drie incorporating control electronics, motor and connectors are used as decentralized dries in machine uilding. When comined with a Schneider Electric Lexium Controller or a PLC, they can e used to create complex control system architectures simply and at minimum cost. Ready-to-use function locks are aailale for programming moements with Schneider Electric or third-party motion controllers. Maximum compactness The motor and control electronics form a compact unit. This decentralized unit does not require any space in the enclosure for the control electronics, thus reducing the size of the machine. Simple to install and commission Integration of the motor and the control electronics reduces the installation costs and simplifi es incorporation of electromagnetic compatiility. In addition, Lexium CT PC software proides rapid commissioning. Optimum flexiility to adapt to your application The integrated dries can e equipped with an AC synchronous sero motor, a DC rushless motor or a stepper motor, thus proiding numerous possiilities for use in a wide ariety of applications. Depending on the technology used, they can thus meet requirements for dynamic performance, fl exiility or precision in motion control applications. Material handling application Open communication with control system architectures Depending on the model, incorporate as standard the main communication protocols used in industry for increased performance of your applications: CANopen, PROFIBUS DP, DeiceNet, EtherCAT, EtherNet/IP, Ethernet POWERLINK and Modus TCP communication uses and networks RS 485 serial link Integrated dries with stepper motor are also aailale with a pulse/direction (P/D) interface or an I/O interface for the motion sequence. This open communication concept enales integration in numerous control system architectures. Integrated safety The integrated Safe Torque Off (Power Remoal) safety function enales a category 0 or 1 stop to e performed in accordance with standard IEC/EN without external power protection deices. The integrated drie does not hae to e switched off, which reduces the system costs and the restart times. The drie complies with the requirements of the following standards: IEC/EN SIL2, ISO performance leel d (PL d) and IEC/EN (STO). Laelling application Applications are suitale for the most common applications, including: Packaging Material handling, laelling Textiles Printing Electronic components Medical technology 4

7 Presentation (continued) Lexium CT commissioning software Presentation (continued) The commissioning time for is consideraly reduced using the Lexium CT (Lexium Commissioning Tool) PC software. It is used for commissioning, parameter setting, simulation and diagnostics. Functions Lexium CT PC software includes the following functions: Entry and display of parameters Archiing and duplication of parameters Display of status information Positioning of the motor ia the PC Initiation of homing moements Access to all documented parameters Fault diagnostics Controller optimization (for ILA integrated drie) Required configuration Lexium CT software runs on a PC with the Microsoft Windows 2000/XP/Vista operating systems. The integrated drie is commissioned ia the communication interface. Download Lexium CT software can e downloaded from our wesite: 5

8 Presentation ILp 1 for CANopen, PROFIBUS DP, RS 485 Presentation Lexium ILp 1 integrated dries comprise a motor, control electronics and a communication interface for: CANopen DS01 machine us (IL p 1F) PROFIBUS DP V0 fi eldus (IL p 1B) RS 485 serial link (IL p 1R) The communication us interface is used for setting parameters and controlling the integrated dries, as well as for commissioning using Lexium CT software. ILA1 with AC synchronous sero motor Lexium IL p 1 integrated dries also hae an RS 485 serial link interface and an interface for four 24 V signals, which can e confi gured as either inputs or outputs to suit application requirements. They also include the Safe Torque Off (Power Remoal) safety function as standard, which preents unintended motor operation. The control section comprises control electronics and a power stage which share a common power supply. Lexium IL p 1 integrated dries can operate on a 24 V to 6 V c supply. Three motor technologies are offered to coer a wide range of applications. Adaptaility assured y three motor technologies The Lexium IL p 1 integrated drie range offers three motor technologies to meet the requirements for dynamic performance, fl exiility or precision in a wide ariety of applications: ILA1: the integrated drie for dynamic processes The ILA1 integrated drie is equipped with an AC synchronous sero motor. This motor features high dynamic performance, as it can e temporarily oosted when accelerating. ILE1 with rushless sero motor Application example: ottling Bottles are transported on a coneyor up to the fi lling point, where their presence is detected y a sensor. The Lexium ILA1 drie actiates a pump to start fi lling the ottle then ensures accurate fi lling and instant stop to aoid oerfl owing y means of its closed loop function. ILE1: the integrated drie for automatic format adjustment The ILE1 integrated drie is equipped with a DC rushless motor. This motor has a high automatic holding torque, which makes the use of a holding rake unnecessary in the majority of applications. The control electronics incorporated in the ILE1 drie proide asolute encoder functionality. ILS1 with stepper motor Application example: ground-mounted solar power plants The latest solar power plants are equipped with iaxial tracking systems (azimuth/ zenith). Each axis is controlled y two Lexium ILE1 integrated dries. The Lexium ILE1 drie was chosen for its high holding torque and ecause it totally eliminates the need for electrical cainets. ILS1: the integrated drie for short range positioning With its -phase stepper motor, the ILS1 integrated drie offers high torque alues at low rotation speeds. In rotation speed mode, it has excellent staility characteristics and also enales high resolution positioning tasks. Commissioning an ILS1 integrated drie with stepper motor is simple as it does not require any confi guration of the control loop. Application example: laelling machine The Lexium ILS integrated drie's high torque is used to control the unrolling speed of the lael roll. 6

9 Presentation (continued) ILp 1 for CANopen, PROFIBUS DP, RS 485 Interfaces Communication us interface Depending on the model, the following communication uses can e connected: CANopen machine us (protocol DS01) PROFIBUS DP V0 fi eldus (data format according to Profi drie V2.0 PPO type 2) RS 485 serial link The communication us interface is used for setting parameters and controlling the integrated drie. It is also used as an option for connecting the terminal when commissioning the integrated drie using Lexium CT PC software (see page 5). A suitale communication us conerter is then required, for example CAN/USB, PROFIBUS DP/USB or RS 485/USB. RS 485 serial link interface The Lexium ILp 1 integrated drie is commissioned y default ia the RS 485 serial link interface. This interface also accesses the drie's integrated control/monitoring function. This function can also e accessed ia the Lexium CT PC software. The communication us and RS 485 serial link can e connected simultaneously. Interface for 24 V signals Four 24 V signals are aailale, confi gurale as inputs or outputs. They can also e used for predefi ned functions such as limit switches or reference sensors. They can e used y the master controller. The 24 V power for the outputs is proided internally ia the integrated drie's power supply. Interface for integrated Safe Torque Off function The Safe Torque Off (Power Remoal) safety function enales a category 0 or 1 stop to e performed in accordance with IEC/EN and/or preents unintended motor operation in accordance with IEC/EN leel SIL2, ISO performance leel d (PL d) and IEC/EN (STO). No additional power protection is necessary. The Lexium IL p 1 integrated drie can remain powered up, which reduces system costs and the restart time. The Safe Torque Off function is actiated ia two redundant 24 V input signals (actie in OFF state). Special technical features ILA1 with AC synchronous sero motor High dynamic performance and high peak torque Choice of: single turn high resolution encoder, 16,84 points/turn (0.02 ) multiturn high resolution encoder, 16,84 points/turn (0.02 ) for 4096 turns Integrated holding rake aailale as an option Planetary gearox aailale as an option ILE1 with DC rushless motor High automatic holding torque Asolute encoder: no homing required after switching off/on Can e equipped with integral straight-tooth gearox or tapered worm gearox Planetary gearox aailale as an option ILS1 with -phase stepper motor High continuous stall torque Good speed staility characteristics High encoder accuracy (0.018 ) Holding rake aailale as an option for ILS1 p 85 integrated drie Planetary gearox aailale as an option 7

10 Presentation (continued) ILp 1 for CANopen, PROFIBUS DP, RS 485 Connection Two types of connector are aailale depending on the types of machine to e equipped. They are used to connect the communication uses, the RS 485 serial link, the interfaces for 24 V signals and the Safe Torque Off function, as well as the power supply. Printed circuit oard connectors Printed circuit oard connectors are preferaly used for wiring standard machines with cale harnesses. Integrated drie with printed circuit oard connectors The Lexium IL p 1 integrated drie is connected y means of two cale entry plates, to e ordered separately (see accessories page 6). Industrial connectors Integrated dries with industrial connectors are preferaly used for special machines and small series production machines. The communication uses and the power supply are connected y means of the industrial connectors located on the top of the drie. The RS 485 serial link, the 24 V signals and the Safe Torque Off function are connected ia two plates fi tted with industrial connectors, to e ordered separately (see accessories pages 6 and 8). Integrated drie with industrial connectors Compliance with international standards and certifications The offer has een deeloped in accordance with strict international standards and recommendations for ariale speed electrical power drie products, in particular IEC/EN (immunity to disturance related to high frequency signals connected y cales and transmitted) and IEC/EN (iration resistance). Compliance with electromagnetic compatiility requirements has een incorporated in the design of the Lexium integrated drie range. The entire range conforms to international standard IEC/EN :2001, enironment 2. carry the e marking in accordance with the European machinery directie (98/7/EEC) and the European EMC directie (2004/108/EEC). The entire range is certifi ed (United States and Canada). It is also TÜV certifi ed in accordance with safety standards for medical deices and equipment. This certifi cation coers: Functional safety of electrical/electronic/programmale electronic safety-related systems (IEC 61508: 2000; SIL 2) Safety of machinery functional safety of safety-related electrical, electronic and programmale electronic control systems (IEC 62061: 2005; SILcl2) Safety of machinery safety-related parts of electronic control systems part 1: General principles for design (ISO : 2006; PL d (category )) 8

11 Presentation (continued) ILp 1 for CANopen, PROFIBUS DP, RS 485 Main functions Lexium IL p 1 integrated dries include the main functions required for motion control, in particular: Configuration y means of parameter switches The following settings can e performed using the parameter switches in the integrated drie: CANopen DS01 and RS 485 serial link: setting of the communication us address setting of the transmission rate end of line termination actiation setting of the pulse/direction (P/D) signals or encoder (A/B) signals to electronic gearox mode for integrated drie ILA1 p 57 equipped with a single turn encoder PROFIBUS DP V0: setting of the fi eldus address end of line termination actiation Operating modes The following operating modes can e set ia the communication us: electronic gearox (for drie ILA1 p 57 with single turn encoder) speed profi le manual (JOG) point-to-point homing Other operating modes can e actiated ia the communication us or with Lexium CT PC software: actiation of the motor rake reersal of direction of rotation of the motor setting of the motion profi le ia the profi le generator setting of the motor phase current triggering of the Quick Stop function fast position capture ia an input signal confi guration of I/O signals scaling of drie internal units to user units control/monitoring functions Note: For details of aailale functions, please isit our wesite 9

12 Description ILp 1 for CANopen, PROFIBUS DP, RS 485 ILA1 with AC synchronous sero motor 1 2 Description ILA1 integrated dries consist of control electronics with an interface for CANopen DS01, PROFIBUS DP or RS 485 communication us and an AC synchronous sero motor. They can e equipped with a single turn or multiturn encoder as required. For ILA1 integrated dries equipped with a single turn encoder, an integrated holding rake is also aailale as an option. Two types of connection are possile: Printed circuit oard connectors Industrial connectors AC synchronous sero motor 2 Integrated holding rake (optional) Single turn or multiturn encoder 4 Electronic unit 5 Parameter switch 6 Connection terminals For drie with printed circuit oard connector: 7 Cale entry plate (see accessories page 6) 8 Coer For drie with industrial connector: 9 Plate for connecting I/O and the Safe Torque Off function (see accessories page 8) 10 Coer for connecting the 24/6 V c power supply and the communication us (see accessories page 8) Note: I/O connection plate equipped with industrial connectors for RS 485 serial link, CANopen machine us and PROFIBUS DP communication us: 2 round connectors (1 round connector for each signal, IN and OUT)

13 References ILp 1 for CANopen, PROFIBUS DP, RS 485 ILA1 with AC synchronous sero motor ILA1 integrated drie with AC synchronous sero motor References Example: I L A 1 B P B 1 A 0 Motor type A = AC synchronous sero motor Supply oltage 1 = 24 6 V Communication interface B = PROFIBUS DP F = CANopen DS01 R = RS 485 Flange size 57 = 57 mm Drie type (1) 1 = ILA1p = ILA1p 572 Winding type (1) P = medium rotation speed T = high rotation speed Connection B = printed circuit oard connector C = industrial connector Encoder type 1 = single turn encoder (16,84 points/turn) 2 = multiturn encoder (16,84 points/turn x 4096 turns) (2) Holding rake A = without holding rake F = with holding rake (2) Gearox 0 = without gearox I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 I L A 1 B P B 1 A 0 (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILA1p 571 ILA1p 572 Winding type T P T P Nominal supply oltage Nominal speed of rotation Peak stall torque Continuous stall torque Dimensions (oerall in mm) With single turn encoder With multiturn encoder With holding rake V c rpm Nm Nm W x H x D W x H x D W x H x D 57.2 x 92.2 x x 92.2 x x 92.2 x x 92.2 x x 92.2 x x 92.2 x 209. (2) The holding rake and the multiturn encoder cannot e used together. Note: See all the data (characteristics, dimensions) on our wesite

14 Description ILp 1 for CANopen, PROFIBUS DP, RS 485 ILE1 with DC rushless motor Description ILE1 integrated dries consist of control electronics with an interface for CANopen DS01, PROFIBUS DP or RS 485 communication us and a DC rushless motor. They are aailale with straight-tooth gearox or tapered worm gearox and printed circuit oard connectors or industrial connectors DC rushless motor 2 Electronic unit Parameter switch 4 Connection terminals For integrated drie with printed circuit oard connector: 5 Cale entry plate (see accessories page 6) 6 Coer For integrated drie with industrial connector: 7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 8) 8 Coer for connecting the 24/6 V c power supply and the communication us (see accessories page 8) Note: I/O connection plate equipped with industrial connectors for RS 485 serial link, CANopen machine us and PROFIBUS DP communication us: 2 round connectors (1 round connector for each signal, IN and OUT). 12

15 References ILp 1 for CANopen, PROFIBUS DP, RS 485 ILE1 with DC rushless motor ILE1 integrated drie with rushless sero motor References Example: I L E 1 B P B 1 A 1 Motor type E = DC rushless motor Supply oltage 1 = 24 6 V Communication interface B = PROFIBUS DP F = CANopen DS01 R = RS 485 Flange size 66 = 66 mm Drie type (1) 1 = ILE1p 661 Winding type (1) P = medium rotation speed Connection B = printed circuit oard connector C = industrial connector Encoder type 1 = encoder for DC rushless motor (12 points/turn) Holding rake A = without holding rake I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 I L E 1 B P B 1 A 1 Gearox I L E 1 B P B 1 A 1 0 = without gearox Straight-tooth gearox 1 = reduction ratio 18:1 (160:9) 2 = reduction ratio 8:1 (75:2) = reduction ratio 54:1 (490:9) 4 = reduction ratio 115:1 (675:2) ILE1 integrated drie with rushless sero motor and straight-tooth gearox Tapered worm gearox 5 = reduction ratio 24:1 (525:22) 6 = reduction ratio 54:1 (1715:2) 7 = reduction ratio 92:1 (75:5) 8 = reduction ratio 115:1 (675:2) (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILE1p 661 Nominal supply oltage V c 24 6 Nominal current A Nominal speed of rotation rpm Nominal torque Nm Maximum torque Nm Detent torque (at zero current) Nm Dimensions (oerall in mm) Without gearox With straighttooth gearox With worm gearox W x 66 x 104 x 122 H x D W x 66 x 104 x 174 H x D W x 66 x 104 x 229 H x D Note: See all the data (characteristics, dimensions) on our wesite 1

16 Description ILp 1 for CANopen, PROFIBUS DP, RS 485 ILS1 with -phase stepper motor Description ILS1 integrated dries consist of control electronics with an interface for CANopen DS01, PROFIBUS DP or RS 485 communication us and a -phase stepper motor. For ILS1 p 85 integrated dries, an integrated holding rake is also aailale as an option. Two types of connection are possile: Printed circuit oard connectors Industrial connectors phase stepper motor 2 Electronic unit Parameter switch 4 Connection terminals For drie with printed circuit oard connector: 5 Cale entry plate (see accessories page 6) 6 Coer For drie with connector for industrial circuit: 7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 8) 8 Coer for connecting the 24/6 V c power supply and the communication us (see accessories page 8) Note: I/O connection plate equipped with industrial connectors for RS485 serial link, CANopen machine us and PROFIBUS DP communication us: 2 round connectors (1 round connector for each signal, IN and OUT). 14

17 References ILp 1 for CANopen, PROFIBUS DP, RS 485 ILS1 with -phase stepper motor ILS1 integrated drie with stepper motor References Example: I L S 1 B P B 1 A 0 Motor type S = -phase stepper motor Supply oltage 1 = 24 6 V Communication interface B = PROFIBUS DP F = CANopen DS01 R = RS 485 Flange size 57 = 57 mm 85 = 85 mm Drie type (1) 1 = ILS1p p p 1 2 = ILS1p p p 2 = ILS1p p p Winding type (1) P = medium rotation speed T = high rotation speed (2) Connection B = printed circuit oard connector C = industrial connector Sensor type 1 = reference pulse sensor (Zero marker) Holding rake A = without holding rake F = with holding rake () Gearox 0 = without gearox I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 I L S 1 B P B 1 A 0 (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILS1p 571 ILS1p 572 ILS1p 57 Winding type P P P Nominal speed of rotation rpm Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) W x H x D 57.2 x 92.2 x x 92.2 x x 92.2 x 18.9 Drie ILS1p 851 ILS1p 852 ILS1p 85 Winding type P P P T Nominal speed of rotation rpm Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) Without holding rake With holding rake W x H x D W x H x D 85 x x x x x x x x x x x x 247. (2) Twinding only aailale for integrated drie with 85 mm fl ange (ILS1p 85). () Holding rake only aailale for integrated drie with 85 mm fl ange (ILS1p 85). Note: See all the data (characteristics, dimensions) on our wesite 15

18 Presentation ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK Presentation Lexium IL p 2 integrated dries comprise a motor, control electronics and a communication interface for: DeiceNet (IL p 2D) EtherCAT (IL p 2E) EtherNet/IP (IL p 2K) Modus TCP (IL p 2T) Ethernet POWERLINK (IL p 2P) The communication us interface is used for setting parameters and controlling the integrated dries, as well as for commissioning using Lexium CT software. ILA2 with AC synchronous sero motor Lexium IL p 2 integrated dries also hae an RS 485 serial link interface and an interface for four 24 V signals, which can e confi gured as either inputs or outputs to suit application requirements. They also include the Safe Torque Off (Power Remoal) safety function as standard, which preents unintended motor operation. The control section comprises control electronics and a power stage which share a common power supply. Lexium IL p 2 integrated dries can operate on a 24 V to 48 V c supply. Three motor technologies are offered to coer a wide range of applications. Adaptaility assured y three motor technologies The Lexium IL p 2 integrated drie range offers three motor technologies to meet requirements for dynamic performance, fl exiility or precision in a wide ariety of applications: ILE2 with rushless sero motor ILA2: the integrated drie for dynamic processes The ILA2 integrated drie is equipped with an AC synchronous sero motor. This motor features high dynamic performance, as it can e temporarily oosted when accelerating. Application example: manufacture of CDs/DVDs From the pressing of the CD or DVD right through to the end of its manufacture, the process is totally automated using Lexium ILA2 integrated dries, which increase productiity and reduce the production area y approximately 10%. ILE2: the integrated drie for automatic format adjustment The ILE2 integrated drie is equipped with a DC rushless motor. This motor has a high automatic holding torque. This makes the use of a holding rake unnecessary in the majority of applications. The control electronics incorporated in the ILE2 drie proide asolute encoder functionality. ILS2 with stepper motor Application example: manufacture of solar cells Electrical circuits are printed using a silkscreen process. Lexium ILE2 integrated dries are used for coneying. Dynamic performance is signifi cantly improed and the wiring time is reduced. Other integrated dries, such as Lexium ILS2, are also used for precise positioning, or Lexium ILA2 for the printing process. ILS2: the integrated drie for short range positioning With its -phase stepper motor, the ILS2 integrated drie offers high torque alues at low rotation speeds. It is mainly used in rotation speed mode with excellent staility characteristics and also for high resolution positioning. The commissioning of ILS2 dries with stepper motor is simple as it does not require any confi guration of the control loop. Application example: wood processing In applications using multi-lade circular saws, the planks are measured using lasers. They are positioned using linear axes equipped with a Lexium ILS2 integrated drie. Because of the harsh enironmental conditions, the control cainets are located some distance from the machinery. This concept of decentralization consideraly reduces the wiring. 16

19 Presentation (continued) ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK Interfaces Communication us interface Depending on the model, the following communication uses can e connected: DeiceNet EtherCAT (according to IEEE 802.) EtherNet/IP (according to IEEE 802.) Modus TCP (according to IEEE 802.) Ethernet POWERLINK (according to IEEE 802.) The communication us interface is used for setting parameters and controlling the integrated drie. It is also used as an option for connecting the terminal when commissioning the integrated drie using Lexium CT PC software (see page 5). Connection to the DeiceNet fi eldus, aailale depending on the model, proides access to the ADR (Auto Deice Replacement) function. If maintenance is required, this function enales dries to e replaced without haing to redefi ne the parameters. The communication us and RS 485 serial link can e connected simultaneously. RS 485 serial link interface The Lexium ILp 2 integrated drie is commissioned y default ia the RS 485 serial link interface. This interface also accesses the control/monitoring function included in the drie. This function can also e accessed ia the Lexium CT PC software. The communication us and RS 485 serial link can e connected simultaneously. Interface for 24 V signals Four 24 V signals are aailale, confi gurale as inputs or outputs. They can also e used to set the parameters of predefi ned functions such as limit switch detection. They can e used y the master controller. The 24 V power for the outputs is proided internally ia the integrated drie's power supply. Interface for integrated Safe Torque Off function The Safe Torque Off (Power Remoal) safety function enales a category 0 or 1 stop to e performed in accordance with standard IEC/EN and/or preents unintended motor operation in accordance with standard IEC/EN leel SIL2, ISO performance leel d (PL d) and IEC/EN (STO). No additional power protection option is necessary. The Lexium IL p 1 integrated drie can remain powered up, which reduces system costs and the restart time. The Safe Torque Off function is actiated ia two redundant 24 V input signals (actie in OFF state). 17

20 Presentation (continued) ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK Special technical features ILA2 with AC synchronous sero motor High dynamic performance and high peak torque Choice of: Single turn high resolution encoder, 16,84 points/turn (0.02 ) Multiturn high resolution encoder, 16,84 points/turn (0.02 ) for 4096 turns Integrated holding rake aailale as an option Planetary gearox aailale as an option Integrated drie with printed circuit oard connectors ILE2 with DC rushless motor High automatic holding torque Asolute encoder: no homing required after switching off/on Can e equipped with integral straight-tooth gearox or tapered worm gearox Planetary gearox aailale as an option ILS2 with -phase stepper motor High continuous stall torque Good speed staility characteristics High encoder accuracy (0.018 ) Holding rake aailale as an option for ILS2 p 85 integrated drie Planetary gearox aailale as an option Connection Two types of connector are aailale depending on the types of machine to e equipped. They are used to connect the communication uses, the RS 485 serial link, the interfaces for 24 V signals and the Safe Torque Off function, as well as the power supply. Printed circuit oard connectors Printed circuit oard connectors are preferaly used for wiring standard machines with cale harnesses. The integrated drie is connected ia two cale entry plates, to e ordered separately (see accessories page 6). Integrated drie with industrial connectors Industrial connectors Integrated dries with industrial connectors are preferaly used for special machines and small series production machines. The communication uses and power supply are connected y means of the industrial connectors located on the top of the drie. The RS 485 serial link, the 24 V signals and the Safe Torque Off function are connected ia two plates fi tted with industrial connectors, to e ordered separately (see accessories pages 6 and 8). 18

21 Presentation (continued) ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK Compliance with international standards and certifications The Lexium integrated drie range has een deeloped in accordance with strict international standards and with the recommendations for ariale speed electrical power drie products, in particular IEC/EN (immunity to disturance related to high frequency signals connected y cales and transmitted) and IEC/EN (iration resistance). Compliance with electromagnetic compatiility requirements has een incorporated in the integrated drie range. The entire range conforms to international standard IEC/EN :2001, enironment 2. carry the e marking in accordance with the European machinery directie (98/7/EEC) and the European EMC directie (2004/108/EEC). The entire range is certifi ed (United States and Canada). It is also TÜV certifi ed in accordance with the safety standards for medical deices and equipment. This certifi cation coers: Functional safety of electrical/electronic/programmale electronic safety-related systems (IEC 61508: 2000; SIL 2) Safety of machinery functional safety of safety-related electrical, electronic and programmale electronic control systems (IEC 62061: 2005; SILcl2) Safety of machinery safety-related parts of electronic control systems part 1: General principles for design (ISO : 2006; PL d (category )) Main functions Lexium IL p 2 integrated dries include the main functions required for motion control, in particular: Configuration y parameter switch Depending on the communication us, the following settings can e performed using the parameter switches in the integrated drie: DeiceNet: setting of the communication us address EtherCAT, Ethernet/IP, Modus TCP and Ethernet POWERLINK: setting of the IP address Operating modes The following operating modes can e set ia the communication us: Electronic gearox (for ILA2 integrated drie with single turn encoder) Speed profi le Manual (JOG) Point-to-point Homing Other operating modes can e actiated ia the communication us or the Lexium CT PC software: Actiation of the motor rake Reersal of the direction of rotation of the motor Setting of the motion profi le ia the profi le generator Setting of the motor phase current Triggering of the Quick Stop function Fast position capture ia an input signal Confi guration of I/O signals Scaling of units within the drie to user units Control/monitoring functions Note: For details of aailale functions, please isit our wesite 19

22 Description ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK ILA2 with AC synchronous sero motor 1 2 Description ILA2 integrated dries consist of control electronics with an interface for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP or Ethernet POWERLINK communication us and an AC synchronous sero motor. They can e equipped with a single turn or multiturn encoder as required. For ILA2 integrated dries equipped with a single turn encoder, an integrated holding rake is also aailale as an option. Two types of connection are possile: Printed circuit oard connectors Industrial connectors AC synchronous sero motor 2 Integrated holding rake (option) Single turn or multiturn encoder 4 Electronic unit 5 Parameter switch 6 Connection units For drie with printed circuit oard connector: 7 Cale entry plate (see accessories page 6) 8 Coer For drie with industrial connector: 9 Plate for connecting I/O and the Safe Torque Off function (see accessories page 8) 10 Coer for connecting the 24/48 V c power supply and the communication us (see accessories page 8) 9 Note: I/O connection plate equipped with industrial connectors for: DeiceNet and Modus TCP communication us: 1 round connector for IN and OUT signals EtherCAT, EtherNet/IP and Ethernet POWERLINK communication us: 2 round connectors (1 round connector for each signal, IN and OUT)

23 References ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK ILA2 with AC synchronous sero motor ILA2 integrated drie with AC synchronous sero motor References Example: I L A 2 D P B 1 A 0 Motor type A = AC synchronous sero motor Supply oltage 2 = V Communication interface D = DeiceNet E = EtherCAT K = EtherNet/IP P = Ethernet POWERLINK T = Modus TCP Flange size 57 = 57 mm Drie type (1) 1 = ILA2p = ILA2p 572 Winding type (1) P = medium rotation speed T = high rotation speed Connection B = printed circuit oard connector C = industrial connector Encoder type 1 = single turn encoder (16,84 points/turn) 2 = multiturn encoder (2) (16,84 points/turn x 4096 turns) Holding rake A = without holding rake F = with holding rake (2) Without gearox 0 = without gearox I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 I L A 2 D P B 1 A 0 (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILA2p 571 ILA2p 572 Winding type T P T P Nominal supply oltage Nominal speed of rotation Peak stall torque Continuous stall torque Dimensions (oerall in mm) With single turn encoder With multiturn encoder With holding rake V c rpm Nm Nm W x H x D W x H x D W x H x D 57.2 x 92.2 x x 92.2 x x 92.2 x x 92.2 x x 92.2 x x 92.2 x 209. (2) The holding rake and the multiturn encoder cannot e used together. Note: See all the data (characteristics, dimensions) on our wesite

24 Description ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK ILE2 with DC rushless motor Description ILE2 integrated dries consist of control electronics with an interface for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP or Ethernet POWERLINK communication us and a DC rushless motor. They are aailale with straight-tooth gearox or tapered worm gearox and printed circuit oard connectors or industrial connectors DC rushless motor 2 Electronic unit Parameter switch 4 Connection terminals For integrated drie with printed circuit oard connector: 5 Cale entry plate (see accessories page 6) 6 Coer For integrated drie with industrial connector: 7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 8) 8 Coer for connecting the 24/48 V c power supply and the communication us (see accessories page 8) Note: I/O connection plate equipped with industrial connectors for: DeiceNet and Modus TCP communication us (1 round connector for IN and OUT signals) EtherCAT, EtherNet/IP and Ethernet POWERLINK communication us: 2 round connectors (1 round connector for each signal, IN and OUT). 22

25 References ILp2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK ILE2 with DC rushless motor ILE2 integrated drie with rushless sero motor References Example: I L E 2 D P B 1 A 1 Motor type E = DC rushless motor Supply oltage 2 = V Communication interface D = DeiceNet E = EtherCAT K = EtherNet/IP P = Ethernet POWERLINK T = Modus TCP Flange size 66 = 66 mm Drie type (1) 1 = ILE2p661 2 = ILE2p662 Winding type (1) P = medium rotation speed Connection B = printed circuit oard connector C = industrial connector Encoder type 1 = encoder for DC rushless motor (12 points/turn) I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 I L E 2 D P B 1 A 1 Holding rake I L E 2 D P B 1 A 1 A = without holding rake Gearox I L E 2 D P B 1 A 1 0 = without gearox Straight-tooth gearox (2) 1 = reduction ratio 18:1 (160:9) 2 = reduction ratio 8:1 (75:2) = reduction ratio 54:1 (490:9) 4 = reduction ratio 115:1 (675:2) ILE2 integrated drie with rushless sero motor and straight-tooth gearox Tapered worm gearox (2) 5 = reduction ratio 24:1 (525:22) 6 = reduction ratio 54:1 (1715:2) 7 = reduction ratio 92:1 (75:5) 8 = reduction ratio 115:1 (675:2) (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILE2p661 ILE2p662 Nominal supply oltage V c Nominal current A Nominal speed of rotation rpm Nominal torque Nm Maximum torque Nm Detent torque (at zero current) Nm Dimensions (oerall in mm) Without gearox With straighttooth gearox With worm gearox W x H x D W x H x D W x H x D (2) Gearox only aailale for ILE2p661 integrated drie. 66 x 104 x x 104 x x 104 x x 104 x 229 Note: See all the data (characteristics, dimensions) on our wesite 2

26 Description ILp 2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK ILS2 with -phase stepper motor Description ILS2 integrated dries consist of control electronics with an interface for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP or Ethernet POWERLINK communication us and a -phase stepper motor. For ILS2 p 85 integrated dries, an integrated holding rake is also aailale as an option. Two types of connection are possile: Printed circuit oard connectors Industrial connectors phase stepper motor 2 Electronic unit Parameter switch 4 Connection terminals For drie with printed circuit oard connector: 5 Cale entry plate (see accessories page 6) 6 Coer For drie with industrial connector: 7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 8) 8 Coer for connecting the 24/48 V c power supply and the communication us (see accessories page 8) Note: I/O connection plate equipped with industrial connectors for: DeiceNet and Modus TCP communication us (1 round connector for IN and OUT signals) EtherCAT, EtherNet/IP and Ethernet POWERLINK communication us: 2 round connectors (1 round connector for each signal, IN and OUT). 24

27 References ILp2 for DeiceNet, EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK ILS2 with -phase stepper motor ILS2 integrated drie with -phase stepper motor References Example: I L S 2 D P B 1 A 0 Motor type S = -phase stepper motor Supply oltage 1 = 24 6 V Communication interface D = DeiceNet E = EtherCAT K = EtherNet/IP P = Ethernet POWERLINK T = Modus TCP Flange size 57 = 57 mm 85 = 85 mm Drie type (1) 1 = ILS2ppp1 2 = ILS2ppp2 = ILS2ppp Winding type (1) P = medium rotation speed T = high rotation speed (2) Connection B = printed circuit oard connector C = industrial connector Sensor type 1 = reference pulse sensor (Zero marker) Holding rake A = without holding rake F = with holding rake () I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 I L S 2 D P B 1 A 0 Gearox 0 = without gearox I L S 2 D P B 1 A 0 (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILS2p571 ILS2p572 ILS2p57 Winding type P P T Nominal speed of rpm rotation Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) W x H x D 57.2 x 92.2 x x 92.2 x x 92.2 x 18.9 Drie ILS2p851 ILS2p852 ILS2p85 Winding type P P T P Nominal speed of rpm rotation Maximum torque Nm Holding torque Nm Dimensions Without (oerall in mm) holding rake With holding rake W x H x D W x H x D 85 x x x x x x x x x x x x 247. (2) Twinding only aailale for integrated drie with 85 mm fl ange (ILS2p85). () Holding rake only aailale for integrated drie with 85 mm fl ange (ILS2p85). Note: See all the data (characteristics, dimensions) on our wesite 25

28 Presentation ILS1 with I/O interface for motion sequence Presentation Lexium ILS1 integrated dries with I/O interface for motion sequence consist of a -phase stepper motor and control electronics. ILS1 integrated dries with -phase stepper motor proide high torques at low speeds of rotation. They are mainly used in rotation speed mode with excellent staility characteristics and also for high resolution positioning. The control section consists of control electronics and a power stage. These hae a common power supply and are thermally isolated from the motor. They are not electrically isolated. The integrated dries can operate on a 24 V to 6 V c supply. ILS1 with I/O interface for motion sequence Lexium ILS1 integrated dries with I/O interface for motion sequence hae numerous interfaces: A multifunction interface for selecting up to 16 moement instruction sets An interface for four 24 V signals, confi gurale as outputs or inputs An RS 485 serial link interface for ease of maintenance An interface for the integrated Safe Torque Off function They are wired ia a printed circuit oard connector. The commissioning of dries with stepper motor is simple as it does not require any confi guration of the control loop. Instruction sets Up to 16 instruction sets, containing moement instructions, can e selected and actiated directly or sequentially ia the logic inputs. The moement instructions can contain homing commands or positioning instructions. Motion sequences can thus e saed in the drie and controlled ia the logic inputs. The instruction sets are entered and the drie parameters set using the Lexium CT PC software. 26

29 Presentation (continued) ILS1 with I/O interface for motion sequence Interfaces Multifunction interface The multifunction interface is used to select and actiate up to 16 instruction sets, containing moement instructions, ia the logic inputs. It is also possile to set the parameters of specifi c start functions. RS 485 serial link interface The RS 485 interface is used to connect an RS 485 serial link during confi guration, commissioning or maintenance. It is used to connect the Lexium CT PC software with a direct link, ia an RS 485/USB conerter, to access the fault log, temperature control and arious other functions. Interface for 24 V signals Four 24 V signals are aailale, confi gurale as inputs or outputs ia the parameter switch. They can also e used to set the parameters of functions such as limit switch detection. They can e used y the master controller. The 24 V power for the outputs is proided internally ia the integrated drie's power supply. Interface for Safe Torque Off (Power Remoal) safety function The Safe Torque Off (Power Remoal) safety function enales a category 0 or 1 stop to e performed in accordance with standard IEC/EN and/or preents unintended motor operation in accordance with standard IEC/EN leel SIL2, ISO performance leel d (PL d) and IEC/EN (STO). No additional power protection option is necessary. The Lexium ILS1 integrated drie can remain powered up, which reduces the system costs and the restart time. The Safe Torque Off function is actiated ia two redundant 24 V input signals (actie in OFF state). Special technical features High continuous stall torque Good speed staility characteristics High encoder accuracy (0.018 ) Integrated holding rake aailale as an option for ILS1M85 integrated drie Planetary gearox aailale as an option 27

30 Presentation (continued) ILS1 with I/O interface for motion sequence Motion sequence operating mode Presentation In Motion sequence operating mode, up to 16 moement instruction sets can e actiated directly or sequentially ia the logic input signals. The moement instructions can contain homing or positioning parameters. A motion sequence can thus e saed in the drie and controlled ia the logic input signals. The instruction sets are entered and the drie parameters set using the Lexium CT PC commissioning software. Direct selection of moement instructions Direct selection of moement instructions is used when a master controller is controlling the sequencing of the arious instruction sets. The instruction set to e processed is selected and actiated ia the logic inputs. Sequential selection of moement instructions Sequential selection of moement instructions is used for processing simple motion sequences. Instruction sets are sequenced y entering a waiting time, a transition condition and the next instruction set. Example of a transition condition: rising edge on the START logic input. A motion sequence can also e executed cyclically, with or without return to the initial position. Processing status of a moement instruction The status of the moement instruction is indicated ia the Handshake output. It is also possile to indicate an internal processing status such as Drie in motion ia an additional output signal. Selection of the motion profile Speeds and accelerations are saed in motion profi les. The moement instruction set contains the list of motion profi les. Other operating modes Other operating modes can e set ia the communication us: Manual (JOG) Point-to-point Homing 28

31 Presentation (continued) ILS1 with I/O interface for motion sequence Connection Lexium ILS1 integrated dries are connected ia printed circuit oard connectors. Printed circuit oard connectors Printed circuit oard connectors are used to connect the multifunction interface, the RS 485 serial link, the interface for 24 V signals and the Safe Torque Off function, as well as the power supply. The integrated drie is connected ia two cale entry plates, to e ordered separately (see accessories page 6). Integrated drie with printed circuit oard connectors Compliance with international standards and certifications The offer has een deeloped in accordance with strict international standards and recommendations for ariale speed electrical power drie products, in particular IEC/EN (immunity to disturance related to high frequency signals transmitted along cales) and IEC/EN (iration resistance). Compliance with electromagnetic compatiility requirements has een incorporated in the design of the integrated drie. The entire range conforms to international standard IEC/EN :2001, enironment 2. The integrated dries carry the e mark in accordance with the European machinery directie (98/7/EEC) and the European EMC directie (2004/108/EEC). The entire range is certifi ed (United States and Canada). It is also TÜV certifi ed in accordance with the safety standards for medical deices and equipment. This certifi cation coers: Functional safety of electrical/electronic/programmale electronic safety-related systems (IEC 61508: 2000; SIL 2) Safety of machinery functional safety of safety-related electrical, electronic and programmale electronic control systems (IEC 62061: 2005; SILcl2) Safety of machinery safety-related parts of electronic control systems part 1: General principles for design (ISO : 2006; PL d (category )) 29

32 Description ILS1 with I/O interface for motion sequence ILS1 with -phase stepper motor Description Lexium ILS1 integrated dries with I/O interface for motion sequence consist of control electronics and a -phase stepper motor. They are aailale with printed circuit oard connectors. For ILS1M85 dries, an integrated holding rake is aailale as an option phase stepper motor 2 Electronic unit Cale entry plate (see accessories page 6) 4 Coer 5 Connection terminals 0

33 References ILS1 with I/O interface for motion sequence ILS1 with -phase stepper motor ILS1 integrated drie with I/O interface for motion sequence References Example: I L S 1 M P B 1 A 0 Motor type S = -phase stepper motor Supply oltage 1 = 24 6 V Interface M = I/O interface for motion sequence Flange size 57 = 57 mm 85 = 85 mm Drie type (1) 1 = ILS1Mp p 1 2 = ILS1Mp p 2 = ILS1Mp p Winding type (1) P = medium rotation speed T = high rotation speed (2) Connection B = printed circuit oard connector Sensor type 1 = reference pulse sensor (Zero marker) Holding rake A = without holding rake F = with holding rake () Gearox 0 = without gearox I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 I L S 1 M P B 1 A 0 (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILS1M571 ILS1M572 ILS1M57 Winding type P P P Nominal speed of rotation rpm Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) W x H x D 57.2 x 92.2 x x 92.2 x x 92.2 x 18.9 Drie ILS1M851 ILS1M852 ILS1M85 Winding type P P P T Nominal speed of rotation rpm Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) Without holding rake With holding rake W x H x D W x H x D 85 x x x x x x x x x x x x 247. (2) Twinding only aailale for integrated drie with 85 mm fl ange (ILS1M85). () Holding rake only aailale for integrated drie with 85 mm fl ange (ILS1M85). Note: See all the data (characteristics, dimensions) on our wesite 1

34 Presentation ILS1 with pulse/direction (P/D) interface Presentation ILS1 integrated dries consist of a -phase stepper motor and control electronics with pulse/direction (P/D) interface. The pulse/direction (P/D) signals from a master controller, for example a Lexium Controller, or the A/B signals from an encoder are conerted directly into a moement. ILS1 integrated dries with -phase stepper motor proide high torques at low speeds of rotation. They are mainly used in rotation speed mode with excellent speed staility characteristics and also for high resolution positioning. ILS1 with pulse/direction (P/D) interface The control section consists of control electronics and a power stage which hae a common power supply and are thermally insulated from the motor. They are not electrically isolated. ILS1 integrated dries can operate on a 24 V to 6 V c supply. ILS1 integrated dries control the stepper motor according to a reference alue. This reference alue is sent to the multifunction interface y a master controller or an external master encoder. The numer of steps per turn is set ia the parameter switch. ILS1 integrated dries with pulse/direction (P/D) interface hae numerous interfaces: A multifunction interface An interface for four 24 V signals An RS 485 serial link interface An interface for the integrated Safe Torque Off function They are wired ia a printed circuit oard connector. The commissioning of ILS1 dries with stepper motor is simple as it does not require any confi guration of the control loop. Interfaces Multifunction interface The multifunction interface takes one of the following signals, depending on the integrated drie model: 24 V signals separated y optical coupler (ILS1U) 5 V signals separated y optical coupler (ILS1V) 5 V differential signals without electrical isolation (ILS1W) The reference alues are sent ia two signals, either as pulse/direction (P/D) signals, or as type A/B encoder signals. The other signals hae the following functions: Actiation/locking of the power stage and actiation/locking of the indexing pulse Setting the numer of steps/setting the motor phase current RS 485 serial link interface The RS 485 signal interface is used to connect an RS 485 serial link during confi guration, commissioning or maintenance. It is used to connect the Lexium CT PC software with a direct link, ia an RS 485/ RS 22 or RS 485/USB conerter, to access the fault log, temperature control and arious other functions. Interface for 24 V signals Two input signals and two output signals are aailale. The input signals hae the following functions: Setting the numer of steps Actiation and locking of the power stage/actiation and locking of the indexing pulse The output signals hae the following functions: Drie ready Display a fault/indexing pulse The 24 V power for the outputs is proided internally ia the integrated drie's power supply. 2

35 Presentation (continued) ILS1 with pulse/direction (P/D) interface Interfaces (continued) Interface for Safe Torque Off (Power Remoal) safety function The Safe Torque Off (Power Remoal) safety function enales a category 0 or 1 stop to e performed in accordance with standard IEC/EN and/or preents unintended motor operation in accordance with standard IEC/EN leel SIL2, ISO performance leel d (PL d) and IEC/EN (STO). No additional power protection option is necessary. The Lexium ILS1 integrated drie can remain powered up, which reduces the system costs and the restart time. The Safe Torque Off function is actiated ia two redundant 24 V input signals (actie in OFF state). Special technical features High continuous stall torque Good speed staility characteristics High encoder accuracy (0.018 ) Integrated holding rake aailale as an option for the ILS1p85 integrated drie Planetary gearox aailale as an option Connection Lexium ILS integrated dries are connected ia printed circuit oard connectors. Printed circuit oard connectors Printed circuit oard connectors are used to connect the multifunction interface, the RS 485 serial link, the interface for 24 V signals and the Safe Torque Off function, as well as the power supply. The integrated drie is connected ia two plates for cale entry plates, to e ordered separately (see accessories page 6). Integrated drie with printed circuit oard connectors Main functions Configuration y parameter switch The following functions can e set on ILS1 integrated dries ia the parameter switch: Numer of steps Motor phase current Reduction of motor phase current Input signal functions: Transmission of the reference alue ia pulse/direction (PULSE/DIR) or encoder (A/B) signals Actiation/locking of the power stage (ENABLE/GATE input signal) Actiation/locking of the indexing pulse (ENABLE/GATE input signal) Modulation of the motor phase current ia a PWM signal (PWM/STEP2_INV input signal) Increase/decrease the numer of steps y a factor of 10 (PWM/STEP2_INV input signal) Output signal functions: Display a fault (FAULT/INDEXPULSE output signal) Indexing pulse signal (FAULT/INDEXPULSE output signal) Drie ready signal (ACTIVE output signal) Blocking detection Actiation of the RS 485 line terminator Actiation/deactiation of the Safe Torque Off function

36 Description ILS1 with pulse/direction (P/D) interface ILS1 with -phase stepper motor Description ILS1 integrated dries consist of control electronics with pulse/direction (P/D) interface and a -phase stepper motor. They are aailale with printed circuit oard connectors. For ILS1M85 integrated dries, an integrated holding rake is aailale as an option phase stepper motor 2 Electronic unit Cale entry plate (see accessories page 6) 4 Parameter switch 5 Coer 6 Connection terminals 4

37 References ILS1 with pulse/direction (P/D) interface ILS1 with -phase stepper motor ILS1 integrated drie with pulse/direction interface References Example: I L S 1 U P B 1 A 0 Motor type S = -phase stepper motor Supply oltage 1 = 24 6 V Interface U = 24 V pulse/direction signals, separated y optical coupler V = 5 V pulse/direction signals, separated y optical coupler W = 5 V pulse/direction signals, RS 422 Flange size 57 = 57 mm 85 = 85 mm Drie type (1) 1 = ILS1p p p 1 2 = ILS1p p p 2 = ILS1p p p Winding type P = medium rotation speed T = high rotation speed (2) Connection B = printed circuit oard connector Sensor type 1 = reference pulse sensor (Zero marker) Holding rake A = without holding rake F = with holding rake () Gearox 0 = without gearox I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 I L S 1 U P B 1 A 0 (1) See the main characteristics and dimensions according to the type of drie in the tale elow: Drie ILS1p 571 ILS1p 572 ILS1p 57 Winding type P P P Nominal speed of rotation rpm Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) W x H x D 57.2 x 92.2 x x 92.2 x x 92.2 x 18.9 Drie ILS1p 851 ILS1p 852 ILS1p 85 Winding type P P P T Nominal speed of rotation rpm Maximum torque Nm Holding torque Nm Dimensions (oerall in mm) Without holding rake With holding rake W x H x D W x H x D 85 x x x x x x x x x x x x 247. (2) Twinding only aailale for integrated drie with 85 mm fl ange (ILS1p 85). () Holding rake only aailale for integrated drie with 85 mm fl ange (ILS1p 85). Note: See all the data (characteristics, dimensions) on our wesite 5

38 References Accessories for ILA, ILE and ILS integrated dries IP 54 sealing plate VWL10000Np p Kit with plate for cale entries and sealing plate VWL10222 Installation accessories Description IP 54 sealing plates Sealing plates 2 plates are required per integrated drie Kit with cale entry plate and IP 54 sealing plate Kit comprising: 1 plate with two M16 cale entries for 2 cales diameter 5 to 9 mm One IP 54 sealing plate Installation kit Order in lots of Unit reference Weight kg 10 VWL10000N10 20 VWL10000N20 50 VWL10000N50 VWL10222 Installation kit for connecting the communication us, the power supply and the Safe Torque Off function. Consists of a cale entry plate, crimp contacts, crimp connectors, connector housings and shielding fi lm. VWL10111 Kit for RS 485 serial link connection (commissioning) Kit comprising: 1 plate equipped with: One M12 female connector (5-way) One M12 male connector (5-way) One IP 54 sealing plate Additional accessory VWL1R000 Set of connectors (CANopen/RS 485) VWL5F Kit for RS 485 serial link connection VWL1R000 Cordsets for RS 485 serial link connection (commissioning) Description Preassemled cordset with: Integrated drie end: 1 connector for RS 485 serial link Other end: fl ying leads Preassemled cordset with: Integrated drie end: 1 connector for RS 485 serial link Other end: 1 RJ45 connector for RJ45/USB cale TCSMCNAMM002P (commissioning ia a PC) Length m Unit reference Weight kg VWL1R000R0 VWL1T000R0 8 9 Plates with cale entries VWL10100Np Accessories for integrated dries with printed circuit oard connectors Plates with cale entries Description Plates for 4 cales diameter to 9 mm. 2 plates are required per integrated drie. They proide the seal, the mechanical catch and connection of the shielding. Order in lots of Unit reference Weight kg 2 VWL10100N2 10 VWL10100N

39 References (continued) Accessories for ILA, ILE and ILS integrated dries Cordset for interfaces for communication us and power supply VWL2p 001R0 Cordset for ILS1 integrated dries with I/O interface VWL2M001Rp p Accessories for integrated dries with printed circuit oard connectors (continued) Cordsets for Safe Torque Off signals Description For use with Length m Preassemled cordsets with: Integrated drie end: 1 connector for Safe Torque Off function Other end: fl ying leads Unit reference Weight kg VWL20010R0 5 VWL20010R50 10 VWL20010R VWL20010R VWL20010R200 Cordsets for communication us interfaces (CANopen, PROFIBUS DP, RS 485, DeiceNet) and power supply Preassemled cordsets with: CANopen VWL2F001R0 Integrated drie end: cale PROFIBUS DP VWL2B001R0 entry and mechanical catch. For power supply and RS 485 VWL2R001R0 communication us. Other end: fl ying leads for power supply and 9-way SUB-D connector for communication us. DeiceNet VWL2D001R0 Cordsets for communication us interfaces (EtherCAT, EtherNet/IP, Modus TCP, Ethernet POWERLINK) and power supply Preassemled cordsets with: Integrated drie end: cale entry and mechanical catch. For power supply and communication us. Other end: fl ying leads for power supply RJ45 connector for communication us EtherCAT VWL2E001R0 EtherNet/IP VWL2K001R0 Modus TCP VWL2T001R0 EtherNet POWERLINK VWL2P001R Cordset for ILS1 integrated dries with I/O interface and plate for I/O and safety signals VWL2M211Rp p Cordsets for ILS1 integrated dries with I/O interface for motion sequence Preassemled cordsets with: Integrated drie end: plate with cale entry and mechanical catch for control ia data sets. For power supply and I/O signals. Other end: fl ying leads VWL2M001R0 5 VWL2M001R50 10 VWL2M001R VWL2M001R VWL2M001R200 Cordsets for ILS1 integrated dries with I/O interface for motion sequence and plate for I/O signals and Safe Torque Off signals Preassemled cordsets with: Integrated drie end: plate with cale entry and mechanical catch for control ia data sets. For power supply and I/O signals. Other end: fl ying leads Additional plate equipped with: Two connectors for I/O signals One M8 connector for Safe Torque Off signals VWL2M211R0 5 VWL2M211R50 10 VWL2M211R VWL2M211R VWL2M211R Cordset for ILS1 integrated drie with pulse/direction interface VWL2U001Rp p Cordsets for ILS1 integrated dries with pulse/direction (P/D) interface Preassemled cordsets with: Integrated drie end: plate with cale entry and mechanical catch. For power supply and pulse/direction (P/D) or A/B encoder signals. Other end: fl ying leads VWL2U001R0 5 VWL2U001R50 10 VWL2U001R VWL2U001R VWL2U001R

40 References (continued) Accessories for ILA, ILE and ILS integrated dries 1 2 Kit for I/O signals VWL4000 Accessories for integrated dries with industrial connectors Description Reference Weight kg Coer for connecting the power supply and the communication us Coer for connecting the power supply and the communication us: PROFIBUS DP VWL1B001N01 DeiceNet VWL1D001N01 EtherNet/IP, EtherCAT, EtherNet POWERLINK VWL1E001N01 CANopen VWL1F001N01 Modus TCP VWL1T001N01 RS 485 VWL1R001N01 Kit for I/O signals Kit comprising: One plate equipped with three M8 female connectors (-way) for I/O signals One IP 54 sealing plate VWL Kit for I/O signals and Safe Torque Off signals VWL40210 Additional accessory Set of connectors for connecting I/O VWL5000 Kit for Safe Torque Off signals Kit comprising: One plate equipped with one male and one female M8 connector (4-way) for two Safe Torque Off signals One IP 54 sealing plate Additional accessory Cordsets (M8x4) for Safe Torque Off signals (see elow for full references) VWL40020 VWL0010Rp p p 6 Kit for I/O signals and Safe Torque Off signals Kit comprising: One plate equipped with: Two M8 female connectors (-way) for I/O signals One M8 male connector (4-way) for Safe Torque Off signals One IP 54 sealing plate VWL Kit for I/O signals and Safe Torque Off signals VWL40420 Kit comprising: One plate equipped with: Two M8 female connectors (-way) for I/O signals One M8 male connector (4-way) for Safe Torque Off signals One plate equipped with: Two M8 female connectors (-way) for I/O signals One M8 female connector (4-way) for Safe Torque Off signals Additional accessories VWL40420 Set of 2 connectors for I/O VWL50200 Connector for Safe Torque Off signals VWL50010 Cordset (M8x4) for Safe Torque Off signals (see elow for full references) VWL0010Rp p p 9 10 Cordsets for Safe Torque Off signals VWL0010Rp p Cordsets for Safe Torque Off signals Description Cordsets equipped with one M8 female connector (4-way) for connecting Safe Torque Off signals Length m Reference Weight kg VWL0010R0 5 VWL0010R50 10 VWL0010R VWL0010R VWL0010R200 8

41 References (continued) Accessories for ILA, ILE and ILS integrated dries Accessories for integrated dries with industrial connectors (continued) Description Power cordsets Preassemled cordsets with: Integrated drie end: 1 connector for power supply Other end: fl ying leads DESINA compliant Length m Reference Weight kg VWL0001R0 5 VWL0001R50 10 VWL0001R VWL0001R VWL0001R Power cordsets VWL0001Rp p Connector for Safe Torque Off signals Connector, M8 round (4-way) for creating cordsets for Safe Torque Off signals VWL50010 Set of 2 connectors for I/O signals Connector for Safe Torque Off signals VWL50010 Set consisting of: Two M8 round connectors (-way) Set of connectors for I/O signals Set consisting of: Three M8 round connectors (-way) VWL50200 VWL Set of CANopen/RS 485 connectors for ILp 1 integrated dries Set consisting of: One M12 round male connector (A-coded) One M12 round female connector (A-coded) One M12 lanking plug VWL5F000 5 Set of connectors for I/O signals VWL50200 Set of PROFIBUS DP connectors for ILp 1 integrated dries Set consisting of: One M12 round male connector (B-coded) One M12 round female connector (B-coded) One M12 lanking plug VWL5B000 6 Set of EtherCAT connectors Set consisting of: Two M12 round male connectors (4-way), (D-coded) One M12 lanking plug VWL5E000 7 Set of connectors for EtherCAT us VWL5E000 Set of EtherNet/IP connectors Set consisting of: Two M12 round male connectors (4-way), (D-coded) One M12 lanking plug VWL5K000 8 Set of Ethernet POWERLINK connectors Set consisting of: Two M12 round male connectors (4-way), (D-coded) One M12 lanking plug VWL5P000 9 Connector for DeiceNet us VWL5D000 DeiceNet connector Female connector, M12 DeiceNet (5-way), (A-coded) VWL5D000 Modus TCP connector Female connector, M12 Modus TCP (4-way), (D-coded) VWL5T

42 Presentation Option: GBp planetary gearoxes 1 PF08096 Presentation In many cases, motion control requires the use of a planetary gearox to adapt speeds of rotation and torques, while proiding the precision demanded y the application. 2 GBX planetary gearox To meet these requirements, Schneider Electric has chosen to use Neugart GBX planetary gearoxes and GBY angular planetary gearoxes which are ideal for integrated dries. These gearoxes are luricated for life and are easy to install and operate. Comining integrated dries with the most appropriate planetary gearoxes makes them ery easy to mount and ensures simple, risk-free operation. PF08097 The gearoxes are designed for applications which are not susceptile to mechanical acklash. They hae a keyed shaft, are luricated for life and conform to IP 54 degree of protection. GBX planetary gearoxes are aailale in three sizes (GBX 40, GBX 60, GBX 80) with 11 reduction ratios (: :1). GBY angular planetary gearoxes are aailale in two sizes (GBY 60, GBY 80) with 7 reduction ratios. 4 5 PF08098 GBY angular planetary gearox + A GBK adaptor kit is also offered for assemling the integrated drie and the GB p planetary gearox (see page 4). It comprises: An adaptor plate A shaft end adaptor, depending on the model (depends on the integrated drie/ planetary gearox comination) Fixing accessories for mounting the plate on the planetary gearox Fixing accessories for mounting the integrated drie The tales on pages 41 and 42 gie the most appropriate integrated drie/gearox cominations. For other cominations or any additional information aout the characteristics of the integrated dries, see the integrated drie data sheets or our wesite 6 GBK adaptor kit