Installation Manual for Full-2Way Remote Lighting Control System

Transcription

1 Installation Manual for Full-Way Remote Lighting Control System Remote Control Wiring Promotion Department, Wiring Devices Division, Matsushita Electric Works, Ltd. December, 006

2 Contents Purpose of F-SE (P) Design Drawing Check and System Definition (P) - System Design (P) - Details of System Design (P3) > Determine the control objects (P3) > Determine the loads (lights, fans) to be controlled (P4) >3 Determine the R-Ry quantities (0A) (P4) >4 Determine the number of transmission units (CPUs) (P5) >5 Determine the devices and their number to be included in the distribution panel (P6) >6 Determine the location of switches, sensors, etc. (P7) >7 Determine the routing of signal lines (P8-0) >8 Calculate the amperage of devices and determine the location and number of amplifiers (P) >9 Prepare an Address Plan Table (P - 4) 3 n-site Adjustments (P5) - System Setting Procedures (P5-0) > Confirmation of address setting and wiring for devices within the distribution panel > Address setting of remote control switches >3 Verification of individual control operations >4 Group/Pattern program setting >5 Verification of group/pattern operations >6 Verification of operations linked with external devices 4 Troubleshooting and Cautionary Statements (P) > Examples of frequently encountered problems (P) > Troubleshooting procedures (P3) >3 How to locate short-circuits and duplicate channels (P4-5)

3 . Purpose of F-SE - Purpose With the Full-Way Remote Lighting Control System, any problems occurring after the completion of construction may require a considerable amount of manpower to investigate the cause and fix the problem. Most of these problems are caused by: () Problems in the system design (quantitative errors, erroneous devices, faulty wiring, etc.), or () Problems during installation work (wire routing errors or inappropriate installation) To improve the system quality, therefore, those in charge of F-SE should always perform the following tasks in order to deliver quality systems: () Design drawing check () Provision of installation guidance and advice (3) Achieve proficiency with the equipment to be used (4) Preparation of materials needed for installation and delivery and their submission to the owner as a complete document This manual is designed to prevent problems that may arise from the "system design" or "installation work" and to satisfy our customers with the Full-Way Remote Lighting Control System.

4 . Design Drawing Check and System Definition - System Design The system design of Full-Way Remote Lighting Control Systems is performed according to the procedures below: = Design Procedures = > Determine the control objects (switches, sensors, schedule control, etc.) > Determine the loads (lights, fans) to be controlled 3> Determine R-Ry quantities (0A) 4> Determine the number of transmission units (CPUs) 5> Determine the types and number of devices to be included in the distribution 6> Determine the location of switches, sensors, etc. Key Points of Design Procedures / System Check Identifying device quantities Determination of the number of system branches Confirmation of signal amperage Determination of wire routing 7> Determine the routing of signal lines 8> Calculate the amperage of devices and determine the location and number of amplifiers 9> Prepare an Address Plan Table (for Individual Control) 0> Prepare Setting Tables for Determination of Final System These are basic design procedures, but the drawing check for F-SE should be performed accordingly.

5 . Design Drawing Check and System Definition 3 - Details of System Design Specific details of the system design are described below. = Design Procedures = > Determine the control objects (switches, sensors, schedule control, etc.) <Control Table> (3) Hall (4) Corridors (5) Restrooms (6) Staircases (7) ffices () utdoor Lights () utdoor Lights () Entrance (3) Hall (4) Corridors (5) Restrooms (6) Staircases (7) ffices Individual Group Pattern Sensor Scheduled thers () Entrance Listing the control modes for each zone of the building in a table prevents you from omitting any devices when defining a system.

6 . Design Drawing Check and System Definition 4 = Design Procedures = > Determine the loads (lights, fans) to be controlled Limit the area to be controlled in order to determine the control target loads, as it would be costly to control all loads within the building. = Design Procedures = 3> Determine R-Ry quantities (0A) Determine the smallest N/FF control units and corresponding quantity of remote control relays. Smallest N/FF control units Ensure that the capacity of the smallest N/FF control units is 0A or less. <R-Ry Quantity Table> 5F 4F 3F F F ffices Corridors Restrooms Staircases utdoo r Lights Total Subtotal

7 . Design Drawing Check and System Definition 5 = Design Procedures = 4> Determine the number of transmission units (CPUs) The quantity of R-Ry for each floor has been determined in Step 3> Determine R-Ry quantities (0A)". Then, determine the number of transmission units which correspond to the system s CPUs. <How to determine the number of transmission units> Total number of R-Ry = Number of 56 transmission units (Notes) ne control T/U connected with 3 R-Ry's always requires one address. Therefore, simply dividing the total number of R-Ry by 56 may result in a deficiency of transmission units. Ideally, 00 should be used as the denominator instead of 56. (64T/U x 4R-Ry = 56 circuits/transmission unit) * Point: R-Ry T/U 0ch WR An address is used even if nothing is connected. = Example of Calculation = With a system containing 370 circuits for a whole five-storey building: 370 circuits =.85 transmission units 00 5F 4F 3F 0 circuits 30 circuits 30 circuits System (70 circuits) * Design key: The system is subdivided into floors, which must be grouped into two branches so that each branch includes approximately half of the total circuits. F F 50 circuits 50 circuits System (00 circuits)

8 . Design Drawing Check and System Definition 6 = Design Procedures = 5> Determine the types and number of devices to be included in the distribution Device Quantity Table 5F 4F 3F F F 5L- 5L- 4L- 4L- 4L-3 3L- 3L- L- L- L- L- L-3 <Distribution Panel Locations> It is essential to prepare a device quantity table for each distribution panel. Device quantity table preparation procedures () Enter the number of R-Ry (0A) for each distribution panel. () Enter the number of R-Ry (6A) for each distribution panel. (3) Include one R-Tr in each distribution panel. (4) Enter the value obtained by dividing the number of R-Ry by four in the "T/U" field. (4') As R-Ry's (6A) incorporate a T/U, their number must be entered separately depending on whether they are 4-circuit or -circuit type. (5) Enter the number of other devices. (6) Determine which panel will include a transmission unit and enter its number in the table. 5L- 5L- 4L-3 4L- 4L- 3L- 3L- L- L- L-3 L- L- Total Number of Devices * Keys: Transmission Unit Amplifier R-Tr T/U WRT04 WRT WR3-8 WR A R-Ry WR66-8 6A R-Ry(4) WR A R-Ry() WR Annual Timer WRT Contact Input T/U WRT The transmission unit should be installed in an easily accessible distribution panel. The recommended panel is the one with the smallest ID number on the st floor. - Distribution panels in which amplifiers are to be installed must be determined after calculating the amperage of remote control switches. - Distribution panels equipped with a controllable ballast dimmer T/U (WRT444-8) require a dedicated R-Tr. Add one R-Tr for every four dimmer units. - Make sure that the total number of R-Ry control T/U's (0A), 6A R-Ry's (4-circuit) with T/U, controllable ballast dimmer T/U's and incandescent lamp dimmer T/U's is 64 or smaller. (Four 6A R-Ry's (-circuit) with T/U shall be regarded as one T/U.)

9 . Design Drawing Check and System Definition 7 = Design Procedures = 6> Determine the location of switches, sensors, etc. A S S S S S S S S The location of switches and sensors should be determined based on anticipated traffic areas. <Device Location> Switches: - At room entrances and openings to staircase It is recommended that the switch (A) to be used when entering and leaving be capable of collectively turning on or off the lights (pattern control) for the whole room. - Wireless control For large rooms, a wireless receiver should be installed in the ceiling in order to enable the control of switches without having to go to the entrance. Infrared Sensors: - Install near the entrance Caution: Plot the detection range of sensors on the floor plan before deciding on their locations. If the detection range covers a passage or similar area, then lights may be unexpectedly turned on or off, which could prove troublesome. (Legend) Remote control switch Wireless receiver S S Infrared sensor (main unit) Infrared sensor (auxiliary unit) - For motion detection in booths, sensors should be installed on the partition in order to minimize the number used.

10 . Design Drawing Check and System Definition 8 = Design Procedures = 7> Determine the routing of signal lines () First of all, determine the signal wire (3) Signal routes must not form a loop for the main line or the plane. routing between the distribution panels by taking the ease of installation into (4) Make sure not to link different signal lines (power contact not allowed). consideration. () Switches and sensors must be wired to the (5) When the wire length from a transmission unit exceeds nearest distribution panel. 500m, install an amplifier in the signal line. Main signal line diagram Twisted wires recommended Plan view Full-way signal line.-pr S S S L- 5F 5L- 5L- S S S S S 4F 4L- 4L- 4L-3 3F 3L- 3L- F L- L- F L- L- L-3

11 . Design Drawing Check and System Definition 9 = Cautionary Statements = Cautions on Signal Wire Length The full-way signal line has a limited length. Wiring length > Longest wiring length 500m Total wiring length,500m * When a. diameter wire is used for the signal line Longest wiring length: The length of wiring from the transmission unit to the farthest device Total wiring length: The length of the entire signal wiring <Example of Wiring> Amplifier F G H I 00m 00m 00m 0m Switch B A 50m C D E 00m 00m 50m 50m Switch Longest wiring length = A + B + F + G + H + I = 50m > 500m Transmission Unit Total wiring length = A + B + C + D + E + F + G + H + I = 770m < 500m Install an amplifier in the panel to which "I" is connected, because the longest wiring length exceeds 500m.

12 . Design Drawing Check and System Definition 0 = Cautionary Statements = Cautions on Signal Wiring Method Wrong Wiring Method () Do not wire parallel to a power line. (Reason) When wiring signal lines, you must be mindful not only of their routing but also of the wiring method. When wired parallel to a power line, the induction noise coming from it may affect the full-way signals and lead to malfunction. (Wiring method for cases where parallel wiring is inevitable) Power line The power line and signal line must be separated by a distance of 30cm or more. Signal line () Do not wire in open air. (Reason) Wiring in open air is vulnerable to lightning, which may lead to a total system damage. If hit by lightning, all devices would have to be replaced. (Method of wiring between buildings) Using a metal conduit pipe, bury the signal line to be wired to another building. If an amplifier is used to receive the input signal, as shown in the inter-panel wiring diagram, the damage caused by lightning may be minimized. Signal line wiring in open air not permissible From Transmission Unit Building A Distribution Panel Metal tube Building B Distribution Panel Input utput Building A Amplifier To devices in the panel Input utput Building B Amplifier To devices in the panel Inter-Panel Wiring Diagram

13 . Design Drawing Check and System Definition = Design Procedures = 8> Calculate the amperage of devices and determine the location and number of amplifiers When the layout of intra-panel devices, switches etc. is completed, calculate the amperage of devices for each floor. Calculation Method () Calculate the amperage of intra-panel devices of each distribution panel. () Calculate the amperage of switches and sensors wired to each distribution panel. (3) btain the amperage of each distribution panel by adding () and (). (4) btain the amperage of each floor. (5) Make sure that the amperage of the whole system does not exceed 500mA. (6) If the total amperage is larger than 500mA, install an amplifier in the distribution panel receiving the vertical main line (signal line) of the floor just below the one whose amperage, when added to the amperage of the preceding floors, makes the total amperage exceed 500mA. Example of Amperage Calculation 5F 4F 3F F 5L- (0mA) 5L- (80mA) 4L- (65mA) 4L- (40mA) 4L-3 (76mA) 3L- (65mA) 3L- (40mA) L- (0mA) L- (35mA) Amperage of Floor 00mA 8mA 05mA 45mA To 4L- F L- (65mA) L- (40mA) L-3 (76mA) 8mA Total Amperage 7mA <Wiring Diagram for Intra-Panel Amplifier> From L- Input utput Building A Amplifier 3L- To devices in the panel To 3L- To sensors/ switches * The transmission unit is installed in L-. * When adding the amperage of floors in the order "F F 3F 4F 5F", the addition of the fourth floor s amperage pushes the total amperage over 500mA, so the amplifier needs to be installed in 3L-. (Caution!) Add 5mA to the amperage of the floor where the amplifier is installed.

14 . Design Drawing Check and System Definition = Design Procedures = 9> Prepare an Address Plan Table (for Individual Control) When all devices are determined, prepare an Address Plan Table (for Individual Control). The Address Plan Table is the most important document for the Full-Way Remote Lighting Control System and must be always prepared. Individual Control Address An individual control address consists of two numbers. The individual control address of R-Ry is determined by "Channel No. + Load No." Load No. Channel No. (Ch. 0 - Ch. 63) (Individual address assignment order) 5F 5L- 5L ch F 4L- 4L- 4L-3 0A R-Ry Relay control T/U (WR3400-8) 0A R-Ry 3F 3L- 3L- Preparation Procedures Determine the address of R-Ry by assigning to the distribution panel with the smallest number on the st floor, then and so on as illustrated on the right. (Panel Name) L- L- L-3 L- ---5L- 5L- F F L- L- L- L- L-3

15 . Design Drawing Check and System Definition 3 Address Plan Table (Individual Address) Panel Name R No. Address Load Name - Entrance Hall () L Entrance Hall () -3 Corridor -4 Corridor - Corridor 0 - ffice -3 ffice -4 ffice - ffice 0 - ffice -3 ffice -4 Conference Room - Conference Room 03 - Men's Restroom -3 Ladies' Restroom -4 Ventilation Fan - utdoor Light L Parking Lot * Indicate what load (lights, etc.) is controlled by each R-Ry in the plan table. * Be careful not to duplicate Channel No. s Example > A Channel No. is a serial number from 0 to 63. L- : 0ch - 3ch L- : 4ch - 9ch L-3 : 0ch - 9ch L- : 0ch - 3ch --- 5L- : 3ch - 54ch

16 Address Plan Table (Group Address). Design Drawing Check and System Definition 4 No. Group Name Registered Individual Address G00 ffice G00 ffice G003 Corridor G004 Conference Room 3-3- G005 G006 G007 G008 Group control is applicable to areas where multiple individual circuits (addresses) exist. This control mode is used in offices, conference rooms, etc. where the status of lighting fixtures can be visually observed. The group address table is prepared to define "What area is covered by each group No.?" and "What is the individual address No. of each control target?" (Pattern Address) No. Pattern Name Registered Individual Address P0 Turn on all the outdoor lights N FF P0 Turn on half the outdoor lights N FF P03 Turn off all the outdoor lights N FF P04 Turn on all parking lot lights N FF P05 Turn off all parking lot lights N FF Pattern control refers to the control of predetermined lighting conditions and is effective for scheduled control and control of areas where visual observations are not possible. The indication of pattern switches also serves as a status indication and can be used for monitoring lights that are left on. Pattern switches should be included in the selector switches, which are installed in areas such as the administration office where the whole system is monitored and controlled.

17 3. n-site Adjustment 5 - System Setting Procedures When the system configuration and address plan are completed, proceed to the setting operations. Since procedures must be followed for the setting operations, perform operations in the following order: peration peration Details Tools Used Confirmation of the address setting and wiring of intra-panel devices Address setting of remote control switches 3 Confirmation of individual control operations - Channel No. setting for relay control T/U and contact input T/U - Confirmation of the wire connections including the signal lines of intra-panel full- way devices. - Address setting of selector switches and wall-mounted switches - Confirm individual operation of R- Ry. Individual Control Address Plan Table Individual Control Address Plan Table Address Setting Unit Remote Control Switch or Address Setting Unit 4 Group/Pattern Program Setting 5 Confirmation of Group/Pattern Control perations - Input group/pattern control data in the transmission unit. - Confirmation of operations corresponding to the group/pattern control data entered in the transmission unit PG Address Plan Table Address Setting Unit Selector Switches Remote Control Switch or Address Setting Unit 6 Confirm operations linked with external devices (contact linkage) - Confirmation of operations by short-circuiting terminals of contact input T/U Address Setting Unit

18 3. n-site Adjustment 6 peration peration Details Tools Used Confirmation of the address setting and wiring of intra-panel devices Terminal Block Transmissio n Unit WRT040-8 N N R Tr WR3-8 R Ry R Ry R Ry R Ry R Ry R Ry R Ry R Ry () Address setting part () Channel No. setting for relay control T/U and contact input T/U - Confirmation of the wire connections including the signal lines of intra-panel full-way devices. Always separate the signal lines from the power line. Set the address by I 0 adding the figures in this part. (Ex.) 3ch = Individual Control Address Plan Table - Set the address of the relay control T/U and contact input T/U. - Assign Ch.0, Ch. and so on in order from the top. - For contact input T/U (WRT34-8), enter the applicable: Individual control address, Group address and/or Pattern address. - Confirm the wiring connections of intrapanel devices. - Make sure that signal lines and 4V power lines are properly connected to devices. - Make sure that the signal lines and the 0V lighting power lines do not share the same conduit or duct. - Make sure that signal lines and the 0V lighting power lines are not bundled together in the distribution panel. R Ry pen addresses must be taped. WR R Ry R Ry Contact Input T/U WRT34-8 () Annual Program Timer WRT R-Tr WR3-8 Set the address using an address setting unit. Bad example of wiring where the same duct is used for signal and power lines This may lead to malfunction due to noise.

19 3. n-site Adjustment 7 peration Confirmation of the address setting and wiring of intra-panel devices Bad example of a signal line joint Use a terminal block or pressure connection for joining signal lines.

20 3. n-site Adjustment 8 peration peration Details Tools Used Address setting of remote control switches - Address setting of selector switches and wall-mounted switches Individual Control Address Plan Table Address Setting Unit - Set the address using an address setting unit (WRT9600-8). 3 Confirmation of individual control operations - Confirm individual operation of R-Ry. Remote Control Switch or Address Setting Unit - Connect an address setting unit (WRT9600-8) to the system via signal lines and confirm the operations of each R-Ry on the distribution panel. - The address setting unit also functions as a set of switches. - Confirm the operations of each R- Ry using switches whose address setting is completed.

21 3. n-site Adjustment 9 peration peration Details Tools Used 4 Group/Pattern Program Setting - Input group/pattern control data in the transmission unit. PG Address Plan Table Address Setting Unit Selector Switches () WRT () WRT668-8 (3) WRT Using either a () programming unit, () selector switches or (3) address setting unit, input the content of the PG address plan table prepared beforehand to the transmission unit. - Ease of setting: () > () > (3) Using () WRT903-89, you can considerably reduce the operation time. 5 Confirmation of Group/Pattern Control perations - Confirmation of operations corresponding to the group/pattern control data entered in the transmission unit Remote Control Switch or Address Setting Unit () WRT () WRT668-8 (3) WRT Confirm operations for individual addresses entered using the switches at the corresponding addresses. (4) Wall-mounted switch - n-site confirmation is also necessary to verify whether lights are actually turned on or off.

22 3. n-site Adjustment 0 peration peration Details Tools Used 6 Confirm operations linked with external devices (contact linkage) - Confirmation of operations by short-circuiting terminals of contact input T/U Address Setting Unit Contact Input T/U WRT After confirming the completion of address setting, short-circuit the terminals to confirm operations. The correspondence of operations should be confirmed by the indication of selector switches or the address setting unit (WRT9600-8). Individual/Group Control Pattern Control Contact Status N FF N FF External equipment signal (No-volt contact) Control Circuit Full-way signal R-Tr (AC4V) Control Status N FF Pattern control is performed only when the contact is N. - When the contact signal wiring is to be long, instruct your contractor beforehand to use twisted wires (. diameter). <Caution!> The contact signal line must not be wired with lighting power lines etc. (This may lead to malfunction due to induction.) No-volt contacts Contact input T/U (4-input) 00m or less Input Input Input 3 Input 4 Control Circuit

23 4. Troubleshooting and Cautionary Statements In the course of on-site adjustments of the full-way remote lighting control system, various problems may be encountered. This section describes examples of problems that may arise, cause investigation methods and actions to be taken. Examples of frequently encountered problems Problems Probable Causes Check Unable to set address using an address setting unit Unable to input PG control programs into the transmission unit - Power is not supplied to the transmission unit. - Breakdown or short-circuit of signal lines - Signal current consumption is too high. Is power supplied to the transmission unit? Is the short-circuit indicator lamp of the transmission unit turned on? Are the inter-panel signal lines properly connected? 3 Group/Pattern control errors occur. - Mistakes in the entry of GP programs - Power is not supplied to R-Tr. - R-Tr fuse broken Reconfirm the PG programming. Check the power supply and fuses of R-Tr. 4 Although the address setting is completed, the LED indication of switches is not turned on. - Duplicate relay control T/U channels Confirm the address setting for the relay control T/U in the distribution panel.

24 4. Troubleshooting and Cautionary Statements Problems Probable Causes Check 5 Pressing a switch does not activate an operation. (When a switch is pressed, the LED indication changes but soon returns to the previous state.) 6 The LED indication of a switch is inverted, but the light is not turned on. 7 A light is turned on or off by itself. - Power is not supplied to R-Tr. - Line breakdown between the relay control T/U and R-Ry - Welding of the main contact of R-Ry - Power is not supplied to the light. - The lamp is broken. - Mistakes in the entry of GP programs - If sensors are used, then they detect something. - A contact signal is received by the contact input T/U. Check the power supply and fuses of R-Tr. Check the wire connections of the relay control T/U. Check the load capacity. Check using a tester to see if voltage is applied to the main contact of R-Ry Reconfirm the PG programming. Check the detection area and sensors operation settings. Cut off the contact signal. In addition, if 0V AC is applied to signal lines, devices may be damaged. In this case, you cannot anticipate which device will fail.

25 4. Troubleshooting and Cautionary Statements 3 Troubleshooting procedure If a device does not work, then always perform the following checks before considering that it has failed. Start troubleshooting the full-way remote lighting control system by narrowing down the causes based on the state of switch LEDs. After confirming their state, investigate the cause using the operation check Q&A that you can find toward the end of the full-way remote lighting control system catalog. CHECK > Confirm the LED state of the switch to be operated. () Red and green turned off () Green turned on (3) Red turned on (4) Red and green blinking CHECK > Confirm the LED state after switch operations. () No change () Red and green turned off after momentarily going on (3) Indication momentarily inverted and then returned to the previous state (4) Turned off (5) Red and green blinking CHECK 3> Confirm the state of the indicator lamp of programming switches (WRT5850 or the setting section of selector switches). () Turned on () Turned off CHECK 4> Confirm the state of the shortcircuit indicator LED of the transmission units and amplifiers. () Blinking () Turned off

26 4. Troubleshooting and Cautionary Statements 4 3 How to locate short-circuits and duplicate channels (P4-5) It is very difficult to locate a short-circuit of signal lines or duplicate relay control T/U channels within a building. If such a problem occurs, narrow down its extent following the procedures below: () 5F () 4F (3) 3F (4) F 5L- 5L- () () 4L- 4L- 4L-3 3L- 3L- L- L- <Locating shortcircuits> Disconnect signal lines from the top floor s main line distribution panel until the short-circuit indicator lamp is turned off. () - (4) The signal line short-circuit is located on the floor whose short-circuit indicator is turned off upon disconnection of the signal line. Disconnect signal lines in the same way as in, beginning from the endmost panel of the floor. () - () A short-circuit will be found in the signal line after the distribution panel whose short-circuit indicator is tuned off upon disconnection of the signal line. 3 Locate the short-circuit in the wiring route and signal line terminals of each device, which are connected to the line as indicated in. F L- L- L-3

27 4. Troubleshooting and Cautionary Statements 5 3 How to locate short-circuits and duplicate channels (P4-5) <Locating duplicate relay control T/U channels> () 5F () 4F (3) 3F (4) F 5L- 5L- () () 4L- 4L- 4L-3 3L- 3L- L- L- Disconnect signal lines from the top floor s main line distribution panel until the relevant remote control switch LED is turned on. () -(4) The T/U with a duplicate channel will be on the floor whose LED is turned off upon disconnection of the signal line. Disconnect signal lines in the same way as in -, beginning from the endmost panel of the floor. () - () A T/U with a duplicate channel will be found in the distribution panel after the one whose LED is turned on upon disconnection of the signal line. 3 Change the channel No. of the T/U with the duplicate address. F L- L- L-3