Technical Information Proline Promass E 100

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1 TI01021D/06/EN/ Products Solutions Services Technical Information Proline Promass E 100 Coriolis flowmeter The flowmeter with minimized total cost of ownership and an ultra-compact transmitter pplication Measuring principle operates independently of physical fluid properties such as viscosity or density Highly accurate measurement of liquids and gases for a wide range of standard applications Device properties Compact dual-tube system Medium temperature up to +140 C (+284 F) Process pressure up to 100 bar (1 450 psi) Robust, ultra-compact transmitter housing Highest degree of protection: IP69K ocal display available Your benefits Cost-effective multi-purpose device; an alternative to conventional volumetric flowmeters Fewer process measuring points multivariable measurement (flow, density, temperature) Space-saving installation no in/outlet run needs Space-saving transmitter full functionality on smallest footprint Time-saving local operation without additional software and hardware integrated web server Integrated verification Heartbeat Technology

2 Table of contents Document information... 4 Symbols used... 4 Function and system design... 5 Measuring principle... 5 Measuring system... 6 Device architecture... 7 Safety... 7 Input... 7 Measured variable... 7 Measuring range... 8 Operable flow range... 8 Output... 9 Output signal... 9 Signal on alarm Ex connection data ow flow cut off Galvanic isolation Protocol-specific data Power supply Terminal assignment Pin assignment, device plug Supply voltage Power consumption Current consumption Power supply failure Electrical connection Potential equalization Terminals Cable entries Cable specification Performance characteristics Reference operating conditions Maximum measured error Repeatability Response time Influence of ambient temperature Influence of medium temperature Influence of medium pressure Design fundamentals Installation Mounting location Orientation Inlet and outlet runs Special mounting instructions Mounting Safety arrier Promass Environment mbient temperature range Storage temperature Climate class Degree of protection Shock resistance Vibration resistance Interior cleaning Electromagnetic compatibility (EMC) Process Medium temperature range Density Pressure-temperature ratings Secondary containment pressure rating Rupture disk Flow limit Pressure loss System pressure Thermal insulation Heating Vibrations Mechanical construction Design, dimensions Weight Materials Process connections Operability Operating concept ocal display Remote operation Service interface Certificates and approvals CE mark C-Tick symbol Ex approval Hygienic compatibility Certification PROFIUS Modbus RS485 certification EtherNet/IP certification Pressure Equipment Directive Other standards and guidelines Ordering information pplication packages Heartbeat Technology Concentration ccessories Device-specific accessories Communication-specific accessories Service-specific accessories System components Documentation Standard documentation Supplementary device-dependent documentation Endress+Hauser

3 Registered trademarks Endress+Hauser 3

4 Document information Symbols used Electrical symbols Symbol Meaning Direct current terminal to which DC voltage is applied or through which direct current flows. lternating current terminal to which alternating voltage is applied or through which alternating current flows. Direct current and alternating current terminal to which alternating voltage or DC voltage is applied. terminal through which alternating current or direct current flows. Ground connection grounded terminal which, as far as the operator is concerned, is grounded via a grounding system. Protective ground connection terminal which must be connected to ground prior to establishing any other connections. Equipotential connection connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice. Symbols for certain types of information Symbol Meaning Permitted Indicates procedures, processes or actions that are permitted. Preferred Indicates procedures, processes or actions that are preferred. Forbidden Indicates procedures, processes or actions that are forbidden. Tip Indicates additional information. Reference to documentation Refers to the corresponding device documentation. Reference to page Refers to the corresponding page number. Reference to graphic Refers to the corresponding graphic number and page number. Visual inspection Symbols in graphics Symbol Meaning 1, 2, 3,... Item numbers,, Series of steps,, C,... Views -, -, C-C,... Sections Flow direction 4 Endress+Hauser

5 Symbol -. Meaning Hazardous area Indicates a hazardous area. Safe area (non-hazardous area) Indicates the non-hazardous area. Function and system design Measuring principle The measuring principle is based on the controlled generation of Coriolis forces. These forces are always present in a system when both translational and rotational movements are superimposed. F c = 2 m (ν ω) F c = m = ω = ν = Coriolis force moving mass rotational velocity radial velocity in rotating or oscillating system The amplitude of the Coriolis force depends on the moving mass m, its velocity ν in the system and thus on the mass flow. Instead of a constant rotational velocity ω, the sensor uses oscillation. In the sensor, two parallel measuring tubes containing flowing fluid oscillate in antiphase, acting like a tuning fork. The Coriolis forces produced at the measuring tubes cause a phase shift in the tube oscillations (see illustration): t zero flow (when the fluid is at a standstill) the two tubes oscillate in phase (1). Mass flow causes deceleration of the oscillation at the inlet of the tubes (2) and acceleration at the outlet (3) The phase difference (-) increases with increasing mass flow. Electrodynamic sensors register the tube oscillations at the inlet and outlet. System balance is ensured by the antiphase oscillation of the two measuring tubes. The measuring principle operates independently of temperature, pressure, viscosity, conductivity and flow profile. Density measurement The measuring tube is continuously excited at its resonance frequency. change in the mass and thus the density of the oscillating system (comprising measuring tube and fluid) results in a corresponding, automatic adjustment in the oscillation frequency. Resonance frequency is thus a function of medium density. The microprocessor utilizes this relationship to obtain a density signal. Volume measurement Together with the measured mass flow, this is used to calculate the volume flow. Endress+Hauser 5

6 Temperature measurement The temperature of the measuring tube is determined in order to calculate the compensation factor due to temperature effects. This signal corresponds to the process temperature and is also available as an output signal. Measuring system The device consists of a transmitter and a sensor. If a device with Modbus RS485 intrinsically safe is ordered, the Safety arrier Promass 100 is part of the scope of supply and must be implemented to operate the device. One device version is available: compact version, transmitter and sensor form a mechanical unit. Transmitter Promass Device versions and materials: Compact, aluminum coated: luminum, lsi10mg, coated Compact, hygienic, stainless: Hygienic version, stainless steel (304) Ultra compact, hygienic, stainless: Hygienic version, stainless steel (304) Configuration: Via operating tools (e.g. FieldCare) dditionally for device version with onsite display: Via Web browser (e.g. Microsoft Internet Explorer) lso for device version with 4-20 m HRT, pulse/frequency/switch output: Via Web browser (e.g. Microsoft Internet Explorer) lso for device version with EtherNet/IP output: Via Web browser (e.g. Microsoft Internet Explorer) Via dd-on Profile evel 3 for automation system from Rockwell utomation Via Electronic Data Sheet (EDS) Sensor Promass E For standard applications where stable and reliable measurements are required Simultaneous measurement of flow, volume flow, density and temperature (multivariable) Immune to process influences Nominal diameter range: 8 to 80 (³ ₈ to 3") Materials: Sensor: stainless steel, (304) Measuring tubes: stainless steel, (904) Process connections: stainless steel, (316/316) Safety arrier Promass Dual-channel safety barrier for installation in non-hazardous locations or Zone 2/Div. 2: Channel 1: DC 24 V power supply Channel 2: Modbus RS485 In addition to current, voltage and power limitation, it offers galvanic isolation of circuits for explosion protection. Easy DIN rail mounting (DIN 35mm) for installation in control cabinets 6 Endress+Hauser

7 Device architecture Possibilities for integrating measuring devices into a system 1 Control system (e.g. PC) 2 EtherNet/IP 3 PROFIUS DP 4 Modbus RS m HRT, pulse/frequency/switch output 6 Safety arrier Promass Modbus RS485 intrinsically safe 8 Non-hazardous area 9 Non-hazardous area and Zone 2/Div Intrinsically safe area and Zone 1/Div Safety IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings. IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Input Measured variable Direct measured variables Mass flow Density Temperature Calculated measured variables Volume flow Corrected volume flow Reference density Endress+Hauser 7

8 Measuring range Measuring ranges for liquids Measuring range full scale values min(f) to max(f) [kg/h] [lb/min] 8 ³ ₈ 0 to to ½ 0 to to to to ½ 0 to to to to to to 6615 Measuring ranges for gases The full scale values depend on the density of the gas and can be calculated with the formula below: max(g) = max(f) ρ G : x max(g) max(f) Maximum full scale value for gas [kg/h] Maximum full scale value for liquid [kg/h] max(g) < max(f) ρ G max(g) can never be greater than max(f) Gas density in [kg/m³] at operating conditions x [kg/m 3 ] 8 ³ ₈ ½ ½ Operable flow range Over 1000 : 1. To calculate the measuring range, use the pplicator sizing tool ( 75) Calculation example for gas Sensor: Promass E, 50 Gas: ir with a density of 60.3 kg/m³ (at 20 C and 50 bar) Measuring range (liquid): kg/h x = 125 kg/m³ (for Promass E, 50) Maximum possible full scale value: max(g) = max(f) ρ G : x = kg/h 60.3 kg/m³ : 125 kg/m³ = kg/h Recommended measuring range "Flow limit" section ( 46) Flow rates above the preset full scale value are not overridden by the electronics unit, with the result that the totalizer values are registered correctly. 8 Endress+Hauser

9 Output Output signal Current output Current output Maximum output values oad 4-20 m HRT (active) DC 24 V (no flow) 22.5 m 0 to 700 Ω Resolution 0.38 µ Damping ssignable measured variables djustable: 0.07 to 999 s Mass flow Volume flow Corrected volume flow Density Reference density Temperature The range of options increases if the measuring device has one or more application packages. Pulse/frequency/switch output Function Version Maximum input values Voltage drop Can be set to pulse, frequency or switch output Passive, open collector DC 30 V 25 m For 25 m: DC 2 V Pulse output Pulse width Maximum pulse rate Pulse value ssignable measured variables djustable: 0.05 to ms Impulse/s djustable Mass flow Volume flow Corrected volume flow Frequency output Output frequency Damping djustable: 0 to Hz djustable: 0 to 999 s Pulse/pause ratio 1:1 ssignable measured variables Mass flow Volume flow Corrected volume flow Density Reference density Temperature The range of options increases if the measuring device has one or more application packages. Switch output Switching behavior Switching delay inary, conductive or non-conductive djustable: 0 to 100 s Endress+Hauser 9

10 Number of switching cycles ssignable functions Unlimited Off On Diagnostic behavior imit value Mass flow Volume flow Corrected volume flow Density Reference density Temperature Totalizer 1-3 Flow direction monitoring Status Partially filled pipe detection ow flow cut off The range of options increases if the measuring device has one or more application packages. PROFIUS DP Signal encoding Data transfer NRZ code 9.6 kaud 12 Maud Modbus RS485 Physical interface Terminating resistor In accordance with EI/TI-485- standard For device version used in non-hazardous areas or Zone 2/Div. 2: integrated and can be activated via DIP switches on the transmitter electronics module For device version used in intrinsically safe areas: integrated and can be activated via DIP switches on the Safety arrier Promass 100 EtherNet/IP Standards In accordance with IEEE Signal on alarm Depending on the interface, failure information is displayed as follows: Current output 4-20 m Failure mode Selectable (as per NMUR recommendation NE 43): Minimum value: 3.6 m Maximum value: 22 m Defined value: 3.59 to 22.5 m ctual value ast valid value HRT Device diagnostics Device condition can be read out via HRT Command Endress+Hauser

11 Pulse/frequency/switch output Pulse output Failure mode Choose from: ctual value No pulses Frequency output Failure mode Choose from: ctual value Defined value: 0 to Hz 0 Hz Switch output Failure mode Choose from: Current status Open Closed PROFIUS DP Status and alarm messages Diagnostics in accordance with PROFIUS P Profile 3.02 Modbus RS485 Failure mode Choose from: NaN value instead of current value ast valid value EtherNet/IP Device diagnostics Device condition can be read out in Input ssembly ocal display Plain text display acklight With information on cause and remedial measures Red backlighting indicates a device error. Status signal as per NMUR recommendation NE 107 Operating tool Via digital communication: HRT protocol PROFIUS DP Modbus RS485 EtherNet/IP Via service interface Plain text display With information on cause and remedial measures dditional information on remote operation ( 68) Endress+Hauser 11

12 Web browser Plain text display With information on cause and remedial measures ight emitting diodes (ED) Status information Status indicated by various light emitting diodes The following information is displayed depending on the device version: Supply voltage active Data transmission active Device alarm/error has occurred EtherNet/IP network available EtherNet/IP connection established Ex connection data These values only apply for the following device version: Order code for "Output", option M: Modbus RS485, for use in intrinsically safe areas Safety arrier Promass 100 Safety-related values Terminal numbers Supply voltage Signal transmission 2 (-) 1 (+) 26 () 27 () U nom = DC 24 V U max = C 260 V U nom = DC 5 V U max = C 260 V Intrinsically safe values Terminal numbers Supply voltage Signal transmission 20 (-) 10 (+) 62 () 72 () U o = V I o = 623 m P o = 2.45 W For IIC * : o = 92.8 µh, C o = μf, o /R o = 14.6 μh/ω For II * : o = 372 µh, C o = 2.57 μf, o /R o = 58.3 μh/ω * The gas group depends on the sensor and nominal diameter. For an overview and for information on the interdependencies between the gas group - sensor - nominal diameter, see the "Safety Instructions" (X) document for the measuring device Transmitter Intrinsically safe values Order code for "pprovals" Supply voltage Terminal numbers Signal transmission 20 (-) 10 (+) 62 () 72 () Option M: TEX II2G + IECEx Z1 Ex ia, II2D Ex tb Option O: TEX II1/2G + IECEx Z0/Z1 Ex ia, II2D Option Q: TEX II1/2G + IECEx Z0/Z1 Ex ia Option U: TEX II2G + IECEx Z1 Ex ia Option C2: CS C/US IS Cl. I, II, III Div. 1 Option 85: TEX II2G + IECEx Z1 Ex ia + CS C/US IS Cl. I, II, III Div. 1 U i = V I i = 623 m P i = 2.45 W i = 0 µh C i = 6 nf For an overview and for information on the interdependencies between the gas group - sensor - nominal diameter, see the "Safety Instructions" (X) document for the measuring device ow flow cut off The switch points for low flow cut off are user-selectable. 12 Endress+Hauser

13 Galvanic isolation Protocol-specific data The following connections are galvanically isolated from each other: Outputs Power supply HRT Manufacturer ID Device type ID 0x11 0x4 HRT protocol revision 7.0 Device description files (DTM, DD) HRT load Information and files under: Min. 250 Ω Dynamic variables Read out the dynamic variables: HRT command 3 The measured variables can be freely assigned to the dynamic variables. Measured variables for PV (primary dynamic variable) Mass flow Volume flow Corrected volume flow Density Reference density Temperature Measured variables for SV, TV, QV (secondary, tertiary and quaternary dynamic variable) Mass flow Volume flow Corrected volume flow Density Reference density Temperature Totalizer 1 Totalizer 2 Totalizer 3 The range of options increases if the measuring device has one or more application packages. Heartbeat Technology pplication Package dditional measured variables are available with the Heartbeat Technology application package: Carrier pipe temperature Oscillation amplitude 0 Device variables Read out the device variables: HRT command 9 The device variables are permanently assigned. maximum of 8 device variables can be transmitted: 0 = mass flow 1 = volume flow 2 = corrected volume flow 3 = density 4 = reference density 5 = temperature 6 = totalizer 1 7 = totalizer 2 8 = totalizer 3 9 = dynamic viscosity 10 = kinematic viscosity 11 = temp. compensated dynamic viscosity 12 = temp. compensated kinematic viscosity 13 = target mass flow 14 = carrier mass flow 15 = concentration Endress+Hauser 13

14 PROFIUS DP Manufacturer ID Ident number 0x11 0x1561 Profile version 3.02 Device description files (GSD, DTM, DD) Output values (from measuring device to automation system) Input values (from automation system to measuring device) Information and files under: nalog input 1 to 8 Mass flow Volume flow Corrected volume flow Target mass flow Carrier mass flow Density Reference density Concentration Dynamic viscosity Kinematic viscosity Temp. compensated dynamic viscosity Temp. compensated kinematic viscosity Temperature Carrier pipe temperature Electronic temperature Oscillation frequency Oscillation amplitude Frequency fluctuation Oscillation damping Tube damping fluctuation Signal asymmetry Exciter current Digital input 1 to 2 Partially filled pipe detection ow flow cut off Totalizer 1 to 3 Mass flow Volume flow Corrected volume flow nalog output 1 to 3 (fixed assignment) Pressure Temperature Reference density Digital output 1 to 3 (fixed assignment) Digital output 1: switch positive zero return on/off Digital output 2: perform zero point adjustment Digital output 3: switch switch output on/off Totalizer 1 to 3 Totalize Reset and hold Preset and hold Stop Operating mode configuration: Net flow total Forward flow total Reverse flow total 14 Endress+Hauser

15 Supported functions Configuration of the device address Identification & Maintenance Simplest device identification on the part of the control system and nameplate PROFIUS upload/download Reading and writing parameters is up to ten times faster with PROFIUS upload/download Condensed status Simplest and self-explanatory diagnostic information by categorizing diagnostic messages that occur DIP switches on the I/O electronics module Via operating tools (e.g. FieldCare) Modbus RS485 Protocol Modbus pplications Protocol Specification V1.1 Device type Slave Slave address range 1 to 247 roadcast address range 0 Function codes roadcast messages Supported baud rate Data transfer mode Data access 03: Read holding register 04: Read input register 06: Write single registers 08: Diagnostics 16: Write multiple registers 23: Read/write multiple registers Supported by the following function codes: 06: Write single registers 16: Write multiple registers 23: Read/write multiple registers UD UD UD UD UD UD UD UD SCII RTU Each device parameter can be accessed via Modbus RS485. For Modbus register information ( 76) EtherNet/IP Protocol Communication type Device profile Manufacturer ID Device type ID aud rates Polarity Supported CIP connections Explicit connections The CIP Networks ibrary Volume 1: Common Industrial Protocol The CIP Networks ibrary Volume 2: EtherNet/IP daptation of CIP 10ase-T 100ase-TX Generic device (product type: 0x2) 0x49E 0x104 utomatic ¹⁰ ₁₀₀ Mbit with half-duplex and full-duplex detection uto-polarity for automatic correction of crossed TxD and RxD pairs Max. 3 connections Max. 6 connections Endress+Hauser 15

16 I/O connections Configuration options for measuring device Configuration of the EtherNet interface Configuration of the device address Device evel Ring (DR) Max. 6 connections (scanner) DIP switches on the electronics module for IP addressing Manufacturer-specific software (FieldCare) dd-on Profile evel 3 for Rockwell utomation control systems Web browser Electronic Data Sheet (EDS) integrated in the measuring device Speed: 10 Mit, 100 Mit, auto (factory setting) Duplex: half-duplex, full-duplex, auto (factory setting) DIP switches on the electronics module for IP addressing (last octet) DHCP Manufacturer-specific software (FieldCare) dd-on Profile evel 3 for Rockwell utomation control systems Web browser EtherNet/IP tools, e.g. RSinx (Rockwell utomation) No Fix Input RPI 5 ms to 10 s (factory setting: 20 ms) Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0x66 64 T O configuration: 0x64 44 Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0x66 64 T O configuration: 0x64 44 Input only Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0xC7 - T O configuration: 0x64 44 Input only Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0xC7 - T O configuration: 0x64 44 Input ssembly Current device diagnostics Mass flow Volume flow Corrected volume flow Density Reference density Temperature Totalizer 1 Totalizer 2 Totalizer 3 Configurable Input RPI 5 ms to 10 s (factory setting: 20 ms) Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0x66 64 T O configuration: 0x65 88 Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x69-16 Endress+Hauser

17 O T configuration: 0x66 64 T O configuration: 0x65 88 Input only Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0xC7 - T O configuration: 0x65 88 Input only Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0xC7 - T O configuration: 0x65 88 Configurable Input ssembly Current device diagnostics Mass flow Volume flow Corrected volume flow Density Reference density Temperature Totalizer 1 Totalizer 2 Totalizer 3 The range of options increases if the measuring device has one or more application packages. Fix Output Output ssembly ctivation of reset totalizers 1-3 ctivation of pressure compensation ctivation of reference density compensation ctivation of temperature compensation Reset totalizers 1-3 External pressure value Pressure unit External reference density Reference density unit External temperature Temperature unit Configuration Configuration ssembly Only the most common configurations are listed below. Software write protection Mass flow unit Mass unit Volume flow unit Volume unit Corrected volume flow unit Corrected volume unit Density unit Reference density unit Temperature unit Pressure unit ength Totalizer 1-3: ssignment Unit Measuring mode Failure mode larm delay Endress+Hauser 17

18 Power supply Terminal assignment Overview: housing version C Housing version: compact, aluminum coated Housing version: compact, hygienic, stainless C Housing version: ultra compact, hygienic, stainless, M12 device plug 1 Connection version: 4-20 m HRT, pulse/frequency/switch output 1.1 Signal transmission: pulse/frequency/switch output 1.2 Signal transmission: 4-20 m HRT 1.3 Supply voltage 2 Connection version: Modbus RS Signal transmission 2.2 Supply voltage 3 Connection version: EtherNet/IP 3.1 Signal transmission 3.2 Supply voltage 4 Connection version: PROFIUS DP 4.1 PROFIUS DP 4.2 Supply voltage Transmitter Connection version 4-20 m HRT with pulse/frequency/switch output Order code for "Output", option 18 Endress+Hauser

19 Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Outputs Power supply Possible options for order code "Electrical connection" Options, Options, Options,, C Terminals Terminals Option : coupling M20x1 Option : thread M20x1 Option C: thread G ½" Option D: thread NPT ½" Device plug Terminals Option : plug M12x1 + thread NPT ½" Option N: plug M12x1 + coupling M20 Option P: plug M12x1 + thread G ½" Option U: plug M12x1 + thread M20 Device plug Device plug Option Q: 2 x plug M12x1 Order code for "Housing": Option : compact, coated aluminum Option : compact, hygienic, stainless Option C: ultra compact, hygienic, stainless, M12 device plug _ _ _ 1 2 Terminal assignment 4-20 m HRT with pulse/frequency/switch output 1 Power supply: DC 24 V 2 Output 1: 4-20 m HRT (active) 3 Output 2: pulse/frequency/switch output (passive) Order code for "Output" Terminal number Power supply Output 1 Output 2 2 (-) 1 (+) 27 ( ) 26 (+) 25 ( ) 24 (+) Option DC 24 V 4-20 m HRT (active) Pulse/frequency/switch output (passive) Order code for "Output": Option : 4-20 m HRT with pulse/frequency/switch output Endress+Hauser 19

20 PROFIUS DP connection version For use in the non-hazardous area and Zone 2/Div. 2. Order code for "Output", option Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Options, Options, Options,, C Terminals Terminals Option : coupling M20x1 Option : thread M20x1 Option C: thread G ½" Option D: thread NPT ½" Device plug Terminals Option : plug M12x1 + thread NPT ½" Option N: plug M12x1 + coupling M20 Option P: plug M12x1 + thread G ½" Option U: plug M12x1 + thread M20 Device plug Device plug Option Q: 2 x plug M12x1 Order code for "Housing": Option : compact, coated aluminum Option : compact, hygienic, stainless Option C: ultra compact, hygienic, stainless, M12 device plug _ 1 3 PROFIUS DP terminal assignment 1 Power supply: DC 24 V 2 PROFIUS DP Terminal number Order code for "Output" Power supply Output 2 (-) 1 (+) 26 (RxD/TxD-P) 27 (RxD/TxD- N) Option DC 24 V Order code for "Output": Option : PROFIUS DP, for use in non-hazardous areas and Zone 2/div Endress+Hauser

21 Modbus RS485 connection version For use in the non-hazardous area and Zone 2/Div. 2. Order code for "Output", option M Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Options, Options, Options,, C Terminals Terminals Option : coupling M20x1 Option : thread M20x1 Option C: thread G ½" Option D: thread NPT ½" Device plug Terminals Option : plug M12x1 + thread NPT ½" Option N: plug M12x1 + coupling M20 Option P: plug M12x1 + thread G ½" Option U: plug M12x1 + thread M20 Device plug Device plug Option Q: 2 x plug M12x1 Order code for "Housing": Option : compact, coated aluminum Option : compact, hygienic, stainless Option C: ultra compact, hygienic, stainless, M12 device plug Option C: ultra compact, stainless, M12 device plug _ 1 4 Modbus RS485 terminal assignment, connection version for use in non-hazardous areas and Zone 2/Div. 2 1 Power supply: DC 24 V 2 Modbus RS Order code for "Output" Terminal number Power supply Output 2 (-) 1 (+) 27 () 26 () Option M DC 24 V Modbus RS485 Order code for "Output": Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/Div. 2 Endress+Hauser 21

22 Modbus RS485 connection version For use in the intrinsically safe area. Connection via Safety arrier Promass 100. Order code for "Output", option M Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Options, Terminals Terminals Option : coupling M20x1 Option : thread M20x1 Option C: thread G ½" Option D: thread NPT ½",, C Device plug Option I: plug M12x1 Order code for "Housing": Option : compact, coated aluminum Option : compact, hygienic, stainless Option C: ultra compact, hygienic, stainless, M12 device plug _ 1 5 Modbus RS485 terminal assignment, connection version for use in intrinsically safe areas (connection via Safety arrier Promass 100) 1 Intrinsically safe power supply 2 Modbus RS Order code for "Output" 20 (-) 10 (+) 72 () 62 () Option M Intrinsically safe supply voltage Modbus RS485 intrinsically safe Order code for "Output": Option M: Modbus RS485, for use in intrinsically safe areas (connection via Safety arrier Promass 100) 22 Endress+Hauser

23 EtherNet/IP connection version Order code for "Output", option N Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Options, Options,, C Device plug Terminals Option : plug M12x1 + thread NPT ½" Option N: plug M12x1 + coupling M20 Option P: plug M12x1 + thread G ½" Option U: plug M12x1 + thread M20 Device plug Device plug Option Q: 2 x plug M12x1 Order code for "Housing": Option : compact, coated aluminum Option : compact, hygienic, stainless Option C: ultra compact, hygienic, stainless, M12 device plug _ 1 6 EtherNet/IP terminal assignment 1 Power supply: DC 24 V 2 EtherNet/IP Order code for "Output" Terminal number Power supply Output 2 (-) 1 (+) Device plug M12x1 Order code for "Output": Option N: EtherNet/IP Option N DC 24 V EtherNet/IP Endress+Hauser 23

24 Safety arrier Promass Power supply 24V DC 26 Safe area 27 Modbus RS485 Power ift panel for bus termination Communication Safety arrier Promass Hazardous area Power supply Modbus RS Safety arrier Promass 100 with terminals 1 Non-hazardous area and Zone 2/Div. 2 2 Intrinsically safe area Pin assignment, device plug Order codes for the M12x1 connectors, see the "Order code for electrical connection" column: 4-20 m HRT, pulse/frequency/switch output ( 18) PROFIUS-DP( 20) Modbus RS485 ( 21) EtherNet/IP ( 23) Supply voltage For all connection versions except MODUS RS485 intrinsically safe (device side) Device plug MODUS RS485 intrinsically safe with supply voltage ( 25) 2 Pin ssignment Coding Plug/socket 1 + DC 24 V Plug DC 24 V 5 Grounding/shielding The following is recommended as a socket: inder, series 763, part no lternatively: Phoenix part no SC-5P-M12MS With the order code for "Output", option : 4-20 m HRT, pulse/frequency/switch output With the order code for "Output", option N: EtherNet/IP When using the device in a hazardous location: Use a suitably certified socket. 24 Endress+Hauser

25 4-20 m HRT with pulse/frequency/switch output Device plug for signal transmission (device side) 2 Pin ssignment Coding Plug/socket m HRT (active) Socket m HRT (active) 3 + Pulse/frequency/switch output (passive) 4 - Pulse/frequency/switch output (passive) 5 Grounding/shielding Recommended plug: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified plug. PROFIUS DP For use in the non-hazardous area and Zone 2/Div. 2. Device plug for signal transmission (device side) 2 Pin ssignment Coding Plug/socket 1 Socket PROFIUS DP 3 4 PROFIUS DP 5 Grounding/shielding Recommended plug: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified plug. MODUS RS485 Device plug for signal transmission with supply voltage (device side), MODUS RS485 (intrinsically safe) 2 Pin ssignment Coding Plug/socket 1 + Supply voltage, intrinsically safe Plug Modbus RS485 intrinsically safe Supply voltage, intrinsically safe 5 Grounding/shielding Recommended socket: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified socket. Endress+Hauser 25

26 Device plug for signal transmission (device side), MODUS RS485 (not intrinsically safe) For use in the non-hazardous area and Zone 2/Div Pin ssignment Coding Plug/socket 1 Socket Modbus RS Modbus RS485 5 Grounding/shielding Recommended plug: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified plug. EtherNet/IP Device plug for signal transmission (device side) 2 Pin ssignment Coding Plug/socket Tx D Socket 2 + Rx 3 - Tx Rx Recommended plug: inder, series 763, part no Phoenix, part no SCC-M12MSD-4Q When using the device in a hazardous location: Use a suitably certified plug. Supply voltage Transmitter For device version with all communication types except Modbus RS485 intrinsically safe: DC 20 to 30 V For device version with Modbus RS485 intrinsically safe: power supply via Safety arrier Promass 100 The power unit must be tested to ensure it meets safety requirements (e.g. PEV, SEV). Safety arrier Promass 100 DC 20 to 30 V Power consumption Transmitter Order code for "Output" Option : 4-20m HRT, pulse/frequency/switch output Option : PROFIUS DP Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/Div. 2 Option M: Modbus RS485, for use in intrinsically safe areas Option N: EtherNet/IP Maximum Power consumption 3.5 W 3.5 W 3.5 W 2.45 W 3.5 W 26 Endress+Hauser

27 Safety arrier Promass 100 Order code for "Output" Option M: Modbus RS485, for use in intrinsically safe areas Maximum Power consumption 4.8 W Current consumption Transmitter Order code for "Output" Maximum Current consumption Maximum switch-on current Option : 4-20m HRT, pul./ freq./switch output 145 m 18 (<0.125 ms) Option : PROFIUS DP 145 m 18 (<0.125 ms) Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/Div. 2 Option M: Modbus RS485, for use in intrinsically safe areas 90 m 10 (<0.8 ms) 145 m 16 (<0.4 ms) Option N: EtherNet/IP 145 m 18 (<0.125 ms) Safety arrier Promass 100 Order code for "Output" Maximum Current consumption Maximum switch-on current Option M: Modbus RS485, for use in intrinsically safe areas 230 m 10 (<0.8 ms) Power supply failure Electrical connection Totalizers stop at the last value measured. Depending on the device version, the configuration is retained in the device memory or in the plug-in memory (HistoROM DT). Error messages (incl. total operated hours) are stored. Connecting the transmitter C Housing version: compact, aluminum coated Housing version: compact hygienic, stainless 1 Cable entry or device plug for signal transmission 2 Cable entry or device plug for supply voltage C Housing version: ultra-compact hygienic, stainless, M12 device plug 3 Device plug for signal transmission 4 Device plug for supply voltage Terminal assignment ( 18) Pin assignment, device plug ( 24) In the case of device versions with a connector, the transmitter housing does not need to be opened to connect the signal cable or power supply cable. Endress+Hauser 27

28 Connection examples Current output 4-20 m HRT m + _ Connection example for 4-20 m HRT current output (active) 1 utomation system with current input (e.g. PC) 2 Cable shield, observe cable specifications ( 32) 3 Connection for HRT operating devices ( 68) 4 Resistor for HRT communication ( 250 Ω): observe maximum load ( 9) 5 nalog display unit: observe maximum load ( 9) 6 Transmitter Pulse/frequency output _ Connection example for pulse/frequency output (passive) 1 utomation system with pulse/frequency input (e.g. PC) 2 Power supply 3 Transmitter: observe input values ( 9) Switch output 1 _ + 2 _ + + _ 3 10 Connection example for switch output (passive) 1 utomation system with switch input (e.g. PC) 2 Power supply 3 Transmitter: observe input values ( 9) Endress+Hauser

29 PROFIUS DP Connection example for PROFIUS DP, non-hazardous area and Zone 2/Div. 2 1 Control system (e.g. PC) 2 Cable shield: the cable shield must be grounded at both ends to comply with EMC requirements; observe cable specifications ( 32) 3 Distribution box 4 Transmitter If baud rates > 1.5 Maud an EMC cable entry must be used and the cable shield must continue as far as the terminal wherever possible. Modbus RS Connection example for Modbus RS485, non-hazardous area and Zone 2/Div. 2 1 Control system (e.g. PC) 2 Cable shield: the cable shield must be grounded at both ends to comply with EMC requirements; observe cable specifications ( 32) 3 Distribution box 4 Transmitter Endress+Hauser 29

30 Connection example for Modbus RS485 intrinsically safe 1 Control system (e.g. PC) 2 Cable shield, observe cable specifications ( 32) 3 Safety arrier Promass Observe cable specifications ( 32) 5 Non-hazardous area 6 Non-hazardous area and Zone 2/Div. 2 7 Intrinsically safe area 8 Transmitter EtherNet/IP Connection example for EtherNet/IP 1 Control system (e.g. PC) 2 Ethernet switch 3 Observe cable specifications ( 32) 4 Connector 5 Transmitter 30 Endress+Hauser

31 HRT input m Connection example for HRT input (burst mode) via current output (active) 1 Cable shield, observe cable specifications ( 32) 2 Resistor for HRT communication ( 250 Ω): observe maximum load ( 9) 3 Connection for HRT operating devices ( 68) 4 nalog display unit 5 Transmitter 6 Sensor for external measured variable m m Connection example for HRT input (master mode) via current output (active) 1 utomation system with current input (e.g. PC). Prerequisite: automation system with HRT version 6, HRT commands 113 and 114 can be processed. 2 Cable shield, observe cable specifications ( 32) 3 Resistor for HRT communication ( 250 Ω): observe maximum load ( 9) 4 Connection for HRT operating devices ( 68) 5 nalog display unit 6 Transmitter 7 Sensor for external measured variable Potential equalization Terminals No special measures for potential equalization are required. For devices intended for use in hazardous locations, please observe the guidelines in the Ex documentation (X). Transmitter Spring terminals for wire cross-sections0.5 to 2.5 mm 2 (20 to 14 WG) Safety arrier Promass 100 Plug-in screw terminals for wire cross-sections0.5 to 2.5 mm 2 (20 to 14 WG) Endress+Hauser 31

32 Cable entries Cable specification Cable gland: M with cable 6 to 12 mm (0.24 to 0.47 in) Thread for cable entry: NPT ½" G ½" M20 Permitted temperature range 40 C ( 40 F) to +80 C (+176 F) Minimum requirement: cable temperature range ambient temperature +20 K Power supply cable Standard installation cable is sufficient. Signal cable Current output For 4-20 m HRT: Shielded cable recommended. Observe grounding concept of the plant. Pulse/frequency/switch output Standard installation cable is sufficient. PROFIUS DP The IEC standard specifies two types of cable ( and ) for the bus line which can be used for every transmission rate. Cable type is recommended. Cable type Characteristic impedance Cable capacitance Wire cross-section Cable type oop resistance Signal damping Shielding 135 to 165 Ωat a measuring frequency of 3 to 20 MHz <30 pf/m >0.34 mm 2 (22 WG) Twisted pairs 110 Ω/km Max. 9 d over the entire length of the cable cross-section Copper braided shielding or braided shielding with foil shield. When grounding the cable shield, observe the grounding concept of the plant. Modbus RS485 The EI/TI-485 standard specifies two types of cable ( and ) for the bus line which can be used for every transmission rate. Cable type is recommended. Cable type Characteristic impedance Cable capacitance Wire cross-section Cable type oop resistance Signal damping Shielding 135 to 165 Ωat a measuring frequency of 3 to 20 MHz <30 pf/m >0.34 mm 2 (22 WG) Twisted pairs 110 Ω/km Max. 9 d over the entire length of the cable cross-section Copper braided shielding or braided shielding with foil shield. When grounding the cable shield, observe the grounding concept of the plant. EtherNet/IP The standard NSI/TI/EI nnex specifies CT 5 as the minimum category for a cable used for EtherNet/IP. CT 5e and CT 6 are recommended. 32 Endress+Hauser

33 For more information on planning and installing EtherNet/IP networks, please refer to the "Media Planning and Installation Manual. EtherNet/IP" of the ODV Organization. Connecting cable between Safety arrier Promass 100 and measuring device Cable type Maximum cable resistance Shielded twisted-pair cable with 2x2 wires. When grounding the cable shield, observe the grounding concept of the plant. 2.5 Ω, one side Comply with the maximum cable resistance specifications to ensure the operational reliability of the measuring device. The maximum cable length for individual wire cross-sections is specified in the table below. Observe the maximum capacitance and inductance per unit length of the cable and connection values for hazardous areas ( 12). Wire cross-section Maximum cable length [mm 2 ] [WG] [m] [ft] Performance characteristics Reference operating conditions Error limits based on ISO Water with +15 to +45 C (+59 to +113 F) at2 to 6 bar (29 to 87 psi) Specifications as per calibration protocol ccuracy based on accredited calibration rigs that are traced to ISO To obtain measured errors, use the pplicator sizing tool ( 75) Maximum measured error o.r. = of reading; 1 g/cm³ = 1 kg/l; T = medium temperature ase accuracy Mass flow and volume flow (liquids) ±0.15 % o.r. Mass flow (gases) ±0.75 % o.r. Design fundamentals ( 36) Density (liquids) Reference conditions:± g/cm³ Standard density calibration:±0.02 g/cm³ (valid over the entire temperature range and density range ) Temperature ±0.5 C ± T C (±0.9 F ± (T 32) F) Endress+Hauser 33

34 Zero point stability Zero point stability [kg/h] [lb/min] 8 ³ ₈ ½ ½ Flow values Flow values as turndown parameter depending on nominal diameter. SI units 1:1 1:10 1:20 1:50 1:100 1:500 [kg/h] [kg/h] [kg/h] [kg/h] [kg/h] [kg/h] US units 1:1 1:10 1:20 1:50 1:100 1:500 [inch] [lb/min] [lb/min] [lb/min] [lb/min] [lb/min] [lb/min] ³ ₈ ½ ½ ccuracy of outputs o.r. = of reading; o.f.s. = of full scale value The output accuracy must be factored into the measured error if analog outputs are used, but can be ignored for fieldbus outputs (e.g. Modbus RS485, EtherNet/IP). Current output ccuracy Max. ±0.05 % o.f.s. or ±5 µ Pulse/frequency output ccuracy Max. ±50 ppm o.r. 34 Endress+Hauser

35 Repeatability o.r. = of reading; 1 g/cm 3 = 1 kg/l; T = medium temperature ase repeatability Mass flow and volume flow (liquids) ±0.075 % o.r. Mass flow (gases) ±0.35 % o.r. Design fundamentals ( 36) Density (liquids) ± g/cm 3 Temperature ±0.25 C ± T C (±0.45 F± (T 32) F) Response time Influence of ambient temperature The response time depends on the configuration (damping). o.r. = of reading; o.f.s. = of full scale value Current output Temperature coefficient Max. ±50 ppm/ C o.f.s. or ±1 µ/ C Pulse/frequency output Temperature coefficient Max. ±50 ppm o.r. /100 C Influence of medium temperature Mass flow and volume flow When there is a difference between the temperature for zero point adjustment and the process temperature, the typical measured error of the sensor is ± % of the full scale value/ C (± % of the full scale value/ F). Density When there is a difference between the density calibration temperature and the process temperature, the typical measured error of the sensor is ± g/cm 3 / C (± g/cm 3 / F). Field density calibration is possible. 3 [kg/m ] [ C] [ F] 17 Field density calibration, for example at +20 C (+68 F) Temperature ±0.005 T C (±0.005 (T 32) F) Endress+Hauser 35

36 Influence of medium pressure The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure. o.r. = of reading [% o.r./bar] [% o.r./psi] 8 ³ ₈ no influence 15 ½ no influence 25 1 no influence 40 1½ no influence Design fundamentals o.r. = of reading, o.f.s. = of full scale value aseccu = base accuracy in % o.r., aserepeat = base repeatability in % o.r. MeasValue = measured value; ZeroPoint = zero point stability Calculation of the maximum measured error as a function of the flow rate Flow rate Maximum measured error in % o.r. ZeroPoint aseccu ± aseccu < ZeroPoint aseccu ± ZeroPoint MeasValue Calculation of the maximum repeatability as a function of the flow rate Flow rate Maximum repeatability in % o.r. ½ ZeroPoint aserepeat < ½ ZeroPoint aserepeat 100 ½ ZeroPoint MeasValue 100 ± Example for max. measured error E [%] Q [%] E Error: Maximum measured error as % o.r. (example) Q Flow rate as % Design fundamentals ( 36) 36 Endress+Hauser

37 Installation No special measures such as supports are necessary. External forces are absorbed by the construction of the device. Mounting location To prevent measuring errors arising from accumulation of gas bubbles in the measuring tube, avoid the following mounting locations in the pipe: Highest point of a pipeline. Directly upstream of a free pipe outlet in a down pipe Installation in down pipes However, the following installation suggestion allows for installation in an open vertical pipeline. Pipe restrictions or the use of an orifice with a smaller cross-section than the nominal diameter prevent the sensor running empty while measurement is in progress Installation in a down pipe (e.g. for batching applications) 1 Supply tank 2 Sensor 3 Orifice plate, pipe restriction 4 Valve 5 atching tank Ø orifice plate, pipe restriction 8 ³ ₈ ½ ½ Endress+Hauser 37

38 Ø orifice plate, pipe restriction Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping). Orientation Recommendation Vertical orientation Horizontal orientation, transmitter head up 1) Exception: ( 19, 38) C Horizontal orientation, transmitter head down 2) Exception: ( 19, 38) D Horizontal orientation, transmitter head at side ) pplications with low process temperatures may reduce the ambient temperature. To maintain the minimum ambient temperature for the transmitter, this orientation is recommended. 2) pplications with high process temperatures may increase the ambient temperature. To maintain the maximum ambient temperature for the transmitter, this orientation is recommended. If a sensor is installed horizontally with a curved measuring tube, match the position of the sensor to the fluid properties Orientation of sensor with curved measuring tube 1 void this orientation for fluids with entrained solids: Risk of solids accumulating. 2 void this orientation for outgassing fluids: Risk of gas accumulating Inlet and outlet runs Special mounting instructions No special precautions need to be taken for fittings which create turbulence, such as valves, elbows or T-pieces, as long as no cavitation occurs ( 46). Rupture disk Make sure that the function and operation of the rupture disk is not impeded through the installation of the device. The position of the rupture disk is indicated on a sticker applied over it. If the rupture disk is triggered, the sticker is destroyed. The disk can therefore be visually monitored. For additional information that is relevant to the process ( 45). 38 Endress+Hauser

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