Proline Promass F 100

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1 Technical Information Proline Promass 1 oriolis Mass low Measuring System Unsurpassed accuracy and robustness combined with seamless system integration pplication Highest measurement accuracy for liquids and gases under varying process conditions. The oriolis measuring principle operates independently of physical fluid properties, such as viscosity and density. evice properties Mass flow: Premiumal.5 % Immunity to varying process pressure and medium temperature Secondary containment: Max. 4 bar (58 psi) Ultra compact transmitter made of aluminum or stainless steel (316L) ommunication via 4-2 m HRT, Pulse/ frequency/switch, EtherNet/IP and Modbus RS485 Ex approvals accepted worldwide: TEX, IEEx, csus, NEPSI Your benefits Sensor for unsurpassed accuracy and robustness in demanding applications combined with an ultra compact transmitter Sizing - correct product selection pplicator - the reliable, easy-to-use tool for selecting and sizing measuring devices for every application Installation - simple and efficient Immune to external piping forces and vibration No inlet/outlet runs required Reduced effort for wiring thanks to device plugs ommissioning - reliable and intuitive Integrated web server for fast commissioning Operation - increased measurement availability Multivariable measurement: flow and density Immune to process influences iagnostics; utomatic data restore by HistoROM ost-effective Life ycle Management by W@M TI134/6/EN/

2 Table of contents Proline Promass 1 Table of contents ocument information... 3 Symbols used... 3 unction and system design... 4 Measuring principle... 4 Measuring system... 5 evice architecture... 6 Input... 6 Measured variable... 6 Measuring range... 6 Operable flow range... 7 Input signal... 7 Output... 8 Output signal... 8 Signal on alarm... 9 Ex connection data... 1 Low flow cut off Galvanic isolation Protocol-specific data Power supply Terminal assignment Pin assignment, device plug Supply voltage Power consumption urrent consumption... 2 Power supply failure... 2 Electrical connection... 2 Potential equalization Terminals able entries able specification Performance characteristics Reference operating conditions Maximum measured error Repeatability Response time Influence of ambient temperature Influence of medium temperature Influence of medium pressure esign fundamentals Installation Mounting location Orientation Inlet and outlet runs... 3 Special mounting instructions... 3 Mounting Safety arrier Promass egree of protection Shock resistance Vibration resistance Interior cleaning Electromagnetic compatibility (EM) Process Medium temperature range Medium density Pressure-temperature ratings Secondary containment pressure range Rupture disk low limit Pressure loss System pressure Heating Vibrations Mechanical construction... 4 esign, dimensions... 4 Weight Materials... 6 Process connections Operability Operating concept Remote operation ertificates and approvals E mark Tick symbol Ex approval Hygienic compatibility Pressure Equipment irective Other standards and guidelines Ordering information ccessories evice-specific accessories ommunication-specific accessories Service-specific accessories System components ocumentation Standard documentation Supplementary device-dependent documentation Registered trademarks Environment mbient temperature range Storage temperature limate class Endress+Hauser

3 ocument information Symbols used Electrical symbols Symbol ) * Meaning irect current terminal to which voltage is applied or through which direct current flows. lternating current terminal to which alternating voltage is applied or through which alternating current flows. irect current and alternating current terminal to which alternating voltage or voltage is applied. terminal through which alternating current or direct current flows. Ground connection grounded terminal which, as far as the operator is concerned, is grounded via a grounding system. Protective ground connection terminal which must be connected to ground prior to establishing any other connections. Equipotential connection connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice. Symbols for certain types of information Symbol Meaning llowed Indicates procedures, processes or actions that are allowed. Preferred Indicates procedures, processes or actions that are preferred. orbidden Indicates procedures, processes or actions that are forbidden. Tip Indicates additional information. Reference to documentation Refers to the corresponding device documentation. Reference to page Refers to the corresponding page number. Reference to graphic Refers to the corresponding graphic number and page number. Symbols in graphics Symbol Meaning 1, 2, 3,... Item numbers,, Series of steps,,,... Views -, -, -, Sections low direction Endress+Hauser 3

4 Symbol Meaning Hazardous area Indicates a hazardous area. Safe area (non-hazardous area) Indicates a non-hazardous area. unction and system design Measuring principle The measuring principle is based on the controlled generation of oriolis forces. These forces are always present in a system when both translational and rotational movements are superimposed. c = 2 m (n w) c = oriolis force m = moving mass w = Rotational velocity n = radial velocity in rotating or oscillating system The amplitude of the oriolis force depends on the moving mass m, its velocity n in the system and thus on the mass flow. Instead of a constant rotational velocity, the Promass sensor uses oscillation w. In the sensor, two parallel measuring tubes containing flowing fluid oscillate in antiphase, acting like a tuning fork. The oriolis forces produced at the measuring tubes cause a phase shift in the tube oscillations (see illustration): t zero flow (when the fluid is at a standstill) the two tubes oscillate in phase (. Mass flow causes deceleration of the oscillation at the inlet of the tubes (2) and acceleration at the outlet (3) The phase difference (-) increases with increasing mass flow. Electrodynamic sensors register the tube oscillations at the inlet and outlet. System balance is ensured by the antiphase oscillation of the two measuring tubes. The measuring principle operates independently of temperature, pressure, viscosity, conductivity and flow profile. ensity measurement The measuring tube is continuously excited at its resonance frequency. change in the mass and thus the density of the oscillating system (comprising measuring tube and fluid) results in a corresponding, automatic adjustment in the oscillation frequency. Resonance frequency is thus a function of fluid density. The microprocessor utilizes this relationship to obtain a density signal. Volume measurement Together with the measured mass flow, this is used to calculate the volume flow. Temperature measurement The temperature of the measuring tube is determined in order to calculate the compensation factor due to temperature effects. This signal corresponds to the process temperature and is also available as an output signal. 4 Endress+Hauser

5 Measuring system The device consists of a transmitter and a sensor. If a device with Modbus RS485 intrinsically safe is ordered, the Safety arrier Promass 1 is part of the scope of supply and must be implemented to operate the device. One device version is available: compact version, transmitter and sensor form a mechanical unit. Transmitter Promass evice versions and materials: ompact: luminum coating lsi1mg Hygienic version, stainless steel 1.431/34 Hygienic version, stainless steel 1.444/316L Ultra-compact: Hygienic version, stainless steel 1.431/34 Hygienic version, stainless steel 1.444/316L onfiguration: Via operating tools (e.g. ieldare) lso for device version with 4-2 m HRT, pulse/frequency/switch output: Via Web browser (e.g. Microsoft Internet Explorer) lso for device version with EtherNet/IP output: Via Web browser (e.g. Microsoft Internet Explorer) Via dd-on Profile Level 3 for automation system from Rockwell utomation Via Electronic ata Sheet (ES) Sensor Promass 1657 Excellent performance across a wide range of applications Simultaneous measurement of flow, volume flow, density and temperature (multivariable) Immune to process influences Nominal diameters: 8 to 25 (3/8 to 1") Materials: Sensor: Stainless steel 1.431/34; optional 1.444/316L Measuring tubes: Stainless steel /94L; 1.444/316L; lloy /N 622 Stainless steel 1.444/316L; lloy /N 622 Safety arrier Promass ual-channel safety barrier for installation in non-hazardous locations or zone 2/div. 2: hannel 1: 24 V power supply hannel 2: Modbus RS485 In addition to current, voltage and power limitation, it offers galvanic isolation of circuits for explosion protection. Easy top-hat rail mounting (IN 35mm) for installation in control cabinets Endress+Hauser 5

6 evice architecture å 1 Possibilities for integrating measuring devices into a system 1 ontrol system (e.g. PL) 2 EtherNet/IP 3 Modbus RS m HRT, pulse/frequency/switch output 5 Safety arrier Promass 1 6 Modbus RS485 intrinsically safe 7 Non-hazardous area 8 Non-hazardous area and zone 2/div. 2 9 Intrinsically safe area Input Measured variable irect measured variables Mass flow ensity Temperature alculated measured variables Volume flow orrected volume flow Reference density Measuring range Measuring ranges for liquids Measuring range full scale values g min() to g max() [kg/h] [lb/min] 8 3/8 to 2 to ½ to 6 5 to to 18 to ½ to 45 to to 7 to to 18 to to 35 to Endress+Hauser

7 Measuring range full scale values g min() to g max() [kg/h] [lb/min] 15 6 to 8 to to 2 2 to 8 84 Measuring ranges for gases The full scale values depend on the density of the gas and can be calculated with the formula below: g max(g) = g max() r G : x g max(g) g max() Maximum full scale value for gas [kg/h] Maximum full scale value for liquid [kg/h] g max(g) < g max() r G g max(g) can never be greater than g max() Gas density in [kg/m 3 ] at operating conditions x [kg/m 3 ] 8 3/ ½ ½ To calculate the measuring range, use the pplicator sizing tool ( ä 67) alculation example for gas Sensor: Promass, 5 Gas: ir with a density of 6.3 kg/m 3 (at 2 and 5 bar) Measuring range (liquid): 7 kg/h x = 9 kg/m 3 (for Promass, 5) Maximum possible full scale value: g max(g) = g max() r G : x = 7 kg/h 6.3 kg/m 3 : 9 kg/m 3 = 46 9 kg/h Recommended measuring range "low limit" section ( ä 39) Operable flow range Input signal Over 1 : 1. low rates above the preset full scale value are not overridden by the electronics unit, with the result that the totalizer values are registered correctly. ieldbuses To increase the accuracy of certain measured variables or to calculate the corrected volume flow for gases, the automation system can continuously write different measured values to the measuring device via Modbus RS485 or EtherNet/IP: Process pressure or fluid temperature to increase accuracy (e.g. external values from erabar M, erabar S or itemp) Reference density for calculating the corrected volume flow Endress+Hauser 7

8 Various pressure transmitters and temperature measuring devices can be ordered from Endress+Hauser: see "ccessories" section ( ä 67) Please comply with the special mounting instructions if using pressure transmitters and temperature measuring devices ( ä 3) Output Output signal urrent output urrent output Maximum output values Load 4-2 m HRT (active) 24 V (when idle) 22.5 m to 7 Ω Resolution.38 µ amping ssignable measured variables djustable: to 999 s Mass flow Volume flow orrected volume flow ensity Reference density Temperature Pulse/frequency/switch output unction Version Maximum input values Voltage drop an be set to pulse, frequency or switch output Passive, open collector 3 V 25 m or 25 m: 2 V Pulse output Pulse width Maximum pulse rate Pulse value ssignable measured variables djustable:.5 to 2 ms 1 Impulse/s djustable Mass flow Volume flow orrected volume flow requency output Output frequency amping djustable: to 1 Hz djustable: to 999 s Pulse/pause ratio 1:1 ssignable measured variables Mass flow Volume flow orrected volume flow ensity Reference density Temperature Switch output Switching behavior Switching delay inary, conductive or non-conductive djustable: to 1 s 8 Endress+Hauser

9 Number of switching cycles ssignable functions Unlimited Off On iagnostic behavior Limit value low direction monitoring Status Partial filled pipe detection Low flow cut off Modbus RS485 Physical interface Terminating resistor In accordance with EI/TI-485- standard or device version used in non-hazardous areas or Zone 2/iv. 2: integrated and can be activated via IP switches on the transmitter electronics module or device version used in intrinsically safe areas: integrated and can be activated via IP switches on the Safety arrier Promass 1 EtherNet/IP Standards In accordance with IEEE 82.3 Signal on alarm epending on the interface, failure information is displayed as follows: urrent output 4-2 m ailure mode Selectable (as per NMUR recommendation NE 43): Minimum alarm: 3.6 m Maximum alarm: 22 m djustable value: 3.59 to 22.5 m HRT evice diagnostics evice condition can be read out via HRT ommand 48 Pulse/frequency/switch output Pulse output ailure mode hoose from: ctual value No pulses requency output ailure mode hoose from: ctual value efined value: to 12 5 Hz Hz Switch output ailure mode hoose from: urrent status Open losed Endress+Hauser 9

10 Modbus RS485 ailure mode hoose from: NaN value instead of current value Last valid value EtherNet/IP evice diagnostics evice condition can be read out in Input ssembly Operating tool Via digital communication: HRT protocol Via service interface Plain text display With information on cause and remedial measures dditional information on remote operation ( ä 62) Web browser Plain text display With information on cause and remedial measures Light emitting diodes (LE) Status information Status indicated by various light emitting diodes The following information is displayed depending on the device version: Supply voltage active ata transmission active evice alarm/error has occurred EtherNet/IP network available EtherNet/IP connection established Ex connection data These values only apply for the following device version: Order code for "Output", option M: Modbus RS485, for use in intrinsically safe areas Safety arrier Promass 1 Safety-related values Terminal numbers Supply voltage Signal transmission 2 (L-) 1 (L+) 26 () 27 () U nom = 24 V U max = 26 V U nom = 5 V U max = 26 V Intrinsically safe values Terminal numbers Supply voltage Signal transmission 2 (L-) 1 (L+) 62 () 72 () 1 Endress+Hauser

11 U o = V I o = 623 m P o = 2.45 W or II * : L o = 92.8 µh, o =.433 m, L o /R o = 14.6 mh/w or II * : L o = 372 µh, o = 2.57 m, L o /R o = 58.3 mh/w * The gas group depends on the sensor and nominal diameter. or an overview and for information on the interdependencies between the gas group - sensor - nominal diameter, see the "Safety Instructions" (X) document for the measuring device Transmitter Intrinsically safe values Order code for "pprovals" Supply voltage Terminal numbers Signal transmission 2 (L-) 1 (L+) 62 () 72 () Option M: TEX II2G + IEEx Z1 Ex ia, II2 Ex tb Option O: TEX II1/2G + IEEx Z/Z1 Ex ia, II2 Option Q: TEX II1/2G + IEEx Z/Z1 Ex ia Option U: TEX II2G + IEEx Z1 Ex ia Option 2: S /US IS l. I, II, III iv. 1 Option 85: TEX II2G + IEEx Z1 Ex ia + S /US IS l. I, II, III iv. 1 U i = V I i = 623 m P i = 2.45 W L i = µh i = 6 n * The gas group depends on the sensor and nominal diameter. or an overview and for information on the interdependencies between the gas group - sensor - nominal diameter, see the "Safety Instructions" (X) document for the measuring device Low flow cut off Galvanic isolation Protocol-specific data The switch points for low flow cut off are user-selectable. The following connections are galvanically isolated from each other: Outputs Voltage supply HRT Manufacturer I evice type I x11 x4 HRT protocol revision 6. evice description files (TM, ) Information and files under: Endress+Hauser 11

12 HRT load ynamic variables Min. 25 Ω The measured variables can be freely assigned to the dynamic variables. Measured variables for PV (primary dynamic variable) Mass flow Volume flow orrected volume flow ensity Reference density Temperature Measured variables for SV, TV, QV (secondary, tertiary and quaternary dynamic variable) Mass flow Volume flow orrected volume flow ensity Reference density Temperature Totalizer 1 Totalizer 2 Totalizer 3 Modbus RS485 Protocol Modbus pplications Protocol Specification V1.1 evice type Slave Slave address range 1 to 247 roadcast address range unction codes roadcast messages Supported baud rate ata transmission mode ata access 3: Read holding register 4: Read input register 6: Write single registers 8: iagnostics 16: Write multiple registers 23: Read/write multiple registers Supported by the following function codes: 6: Write single registers 16: Write multiple registers 23: Read/write multiple registers 1 2 U 2 4 U 4 8 U 9 6 U 19 2 U 38 4 U 57 6 U U SII RTU Each device parameter can be accessed via Modbus RS485. or Modbus register information ( ä 68) EtherNet/IP Protocol ommunication type The IP Networks Library Volume 1: ommon Industrial Protocol The IP Networks Library Volume 2: EtherNet/IP daptation of IP 1ase-T 1ase-TX 12 Endress+Hauser

13 evice profile Generic device (product type: x43) aud rates Polarity Supported IP connections Explicit connections I/O connections onfiguration options for measuring device onfiguration of M parameters onfiguration of the device address evice Level Ring (LR) utomatic 1/1 Mbit with half-duplex and full-duplex detection uto-polarity for automatic correction of crossed Tx and Rx pairs Max. 3 connections Max. 5 connections Max. 4 connections (scanner) IP switches on the electronics module for IP addressing Manufacturer-specific software (ieldare) dd-on Profile Level 3 for Rockwell utomation control systems Web browser Electronic ata Sheet (ES) embedded in the measuring device Speed: uto uplex: uto IP switches on the electronics module for IP addressing (last octet) HP Manufacturer-specific software (ieldare) dd-on Profile Level 3 for Rockwell utomation control systems Web browser EtherNet/IP tools, e.g. RSLinx (Rockwell utomation) No ix Input Exclusive Owner Multicast Instance Size [yte] RPI [ms] Instance configuration: x O T configuration: x T O configuration: x Input only Multicast Instance Size [yte] RPI [ms] Instance configuration: x O T configuration: x67 - T O configuration: x Input ssembly urrent device diagnostics Mass flow Volume flow orrected volume flow ensity Reference density Temperature Totalizer 1 Totalizer 2 Totalizer 3 onfigurable Input Exclusive Owner Multicast Instance Size [yte] RPI [ms] Instance configuration: x O T configuration: x T O configuration: x Endress+Hauser 13

14 ix Output Output ssembly ctivation of reset totalizers 1-3 ctivation of pressure compensation ctivation of reference density compensation ctivation of temperature compensation Reset totalizers 1-3 External pressure value Pressure unit External reference density Reference density unit External temperature Temperature unit onfiguration onfiguration ssembly Software write protection Mass flow unit Mass unit Volume flow unit Volume unit orrected volume flow unit orrected volume unit ensity unit Reference density unit Temperature unit Pressure unit Length Totalizer 1-3: ssignment Unit Operating mode ailure mode larm delay 14 Endress+Hauser

15 Power supply Terminal assignment Overview: housing version - signal transmission - terminals/connectors Housing version: compact, aluminum coated Housing version: compact hygienic, stainless Housing version: ultra-compact hygienic, stainless, connector M12 1 onnection version: 4-2 m HRT, pulse/frequency/switch output 1.1 Signal transmission: Pulse/frequency/switch output 1.2 Signal transmission: 4-2 m HRT 1.3 Supply voltage 2 onnection version: Modbus RS Signal transmission 2.2 Supply voltage 3 onnection version: EtherNet/IP 3.1 Signal transmission 3.2 Supply voltage epending on the housing version, the transmitters can be ordered with terminals or connectors. Endress+Hauser 15

16 Order code for "Housing", option : compact, aluminum coated Order code for "Housing", option : compact hygienic, stainless Order code for "Output" onnection method or supply voltage or output Order code for "Electrical connection" Option : 4-2 m HRT, pulse/ frequency/switch output Option M: Modbus RS485, for use in intrinsically safe areas Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/ iv. 2 Option : 4-2 m HRT, pulse/ frequency/switch output Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/ iv. 2 Option N: EtherNet/IP Option : 4-2 m HRT, pulse/ frequency/switch output Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/ iv. 2 Option N: EtherNet/IP Terminals( ä 17) Terminals( ä 17) onnector ( ä 18) Terminals( ä 17) onnector ( ä 18) onnector ( ä 18) Option : coupling M2x1 Option : thread M2x1 Option : thread G ½" Option : thread NPT ½" Option L: connector M12 + thread NPT ½" Option N: connector M12x1 + coupling M2 Option P: connector M12x1 + thread G ½" Option U: connector M12x1 + thread M2 Option Q: 2 x connector M12x1 Option M: Modbus RS485, for use in intrinsically safe areas onnector ( ä 18) Option I: connector M12x1 Order code for "Housing", option : ultra-compact hygienic, stainless, connector M12 Order code for "Output" onnection method or supply voltage or output Order code for "Electrical connection" Option : 4-2 m HRT, pulse/ frequency/switch output Option M: Modbus RS485, for use in non-hazardous areas and Zone 2/ iv. 2 Option N: EtherNet/IP onnector ( ä 18) onnector ( ä 18) Option Q: 2 x connector M12x1 Option M: Modbus RS485, for use in intrinsically safe areas onnector ( ä 18) Option I: connector M12x1 16 Endress+Hauser

17 Transmitter onnection version 4-2 m HRT with pulse/frequency/switch output _ _ L + _ 1 L Order code for "Power supply", option : 24 V 2 Order code for "Output", option : 4-2 m HRT (active, output 3 Order code for "Output", option : pulse/frequency/switch output (passive, output 2) Modbus RS485 connection version L + 1 L + _ 1.1 L 2 _ L onnection version for use in non-hazardous areas and Zone 2/iv Order code for "Power supply", option : 24 V 1.2 Order code for "Output", option M: Modbus RS485 2 onnection version for use in intrinsically safe areas (connection via Safety arrier Promass 1) 2.1 Order code for "Power supply", option : 24 V 2.2 Order code for "Output", option M: Modbus RS485 EtherNet/IP connection version L + _ 1 L Order code for "Power supply", option : 24 V 2 Order code for "Output", option N: EtherNet/IP Endress+Hauser 17

18 Safety arrier Promass L 1 L+ Power supply 24V 26 Safe area 27 Modbus RS485 Power Lift panel for bus termination ommunication Safety arrier Promass 1 2 Hazardous area Power supply Modbus RS485 L L å 2 Safety arrier Promass 1 with terminals 1 Non-hazardous area and Zone 2/iv. 2 2 Intrinsically safe area Pin assignment, device plug or information on the order codes for the M12x1 connector ( ä 16), see the "Electrical connection" order code column. Supply voltage for all communication types except Modbus RS485 intrinsically safe (on the device side) 2 Pin ssignment oding onnector/ socket L+ 24 V onnector L- 24 V 5 Grounding The following is recommended as a socket: inder, series 763, part no lternatively: Phoenix part no S-5P-M12MS or the order code for "Output", option : 4-2 m HRT, pulse/frequency/switch output or the order code for "Output", option N: EtherNet/IP When using the device in a hazardous location: Use a suitably certified socket. Modbus RS485 intrinsically safe with supply voltage (on the device side) 2 Pin ssignment oding onnector/ socket L+ Supply voltage, intrinsically safe onnector Modbus RS485 intrinsically 3 safe 4 L- Supply voltage, intrinsically safe 5 Grounding/shielding Recommended socket: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified socket. 18 Endress+Hauser

19 4-2 m HRT, pulse/frequency/switch output (on the device side) 2 Pin ssignment oding onnector/ socket m HRT (active) Socket m HRT (active) Pulse/frequency/switch output (passive) 4 - Pulse/frequency/switch output (passive) 5 Shielding Recommended socket: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified connector. Modbus RS485, non-hazardous areas and zone 2/iv. 2 (on the device side) 2 Pin ssignment oding onnector/ socket Socket 2 Modbus RS Modbus RS485 5 Shielding Recommended connector: inder, series 763, part no When using the device in a hazardous location: Use a suitably certified connector. EtherNet/IP (on the device side) 2 Pin ssignment oding onnector/ socket Tx Socket 2 + Rx Tx 4 - Rx Recommended connector: inder, series 763, part no Phoenix, part no S-M12MS-4Q When using the device in a hazardous location: Use a suitably certified connector. Supply voltage Transmitter or device version with all communication methods except Modbus RS485 intrinsically safe: 2 to 3 V or device version with Modbus RS485 intrinsically safe: power supply via Safety arrier Promass 1 Safety arrier Promass 1 2 to 3 V Power consumption Transmitter Order code for "Output" Option : 4-2m HRT, Pulse/frequency/switch output Option N: EtherNet/IP Option M: Modbus RS485, for use in non-hazardous areas and zone 2/div. 2 Maximum power consumption 3.3 W Endress+Hauser 19

20 Option M: Modbus RS485, for use in intrinsically safe areas 2.45 W Safety arrier Promass 1 Order code for "Output" Option M: Modbus RS485, for use in intrinsically safe areas Maximum power consumption 4.8 W urrent consumption Transmitter Order code for "Output" Maximum current consumption Maximum switch-on current Option : 4-2m HRT, pulse/frequency/switch output 145 m 18 (<.125 ms) Option M: Modbus RS485, for use in non-hazardous areas and zone 2/div. 2 9 m 1 (<.8 ms) Option M: Modbus RS485, for use in intrinsically safe areas 145 m 16 (<.4 ms) Option N: EtherNet/IP 145 m 18 (<.125 ms) Safety arrier Promass 1 Order code for "Output" Maximum current consumption Maximum switch-on current Option M: Modbus RS485, for use in intrinsically safe areas 23 m 1 (<.8 ms) Power supply failure Electrical connection Totalizers stop at the last value measured. epending on the device version, the configuration is retained in the device memory or in the plug-in memory (HistoROM T). Error messages (incl. total operated hours) are stored. onnecting the transmitter able entry or connector for signal transmission 2 able entry or connector for supply voltage In the case of device versions with a connector, the transmitter housing does not need to be opened to connect the signal cable or power supply cable. 2 Endress+Hauser

21 onnection examples m + _ å 3 onnection example for 4-2 m current output (active) 1 utomation system with current input (e.g. PL) 2 nalog display unit: observe maximum load ( ä 8) 3 Transmitter m + _ å 4 onnection example for 4-2 m HRT current output (active) 1 utomation system with current input (e.g. PL) 2 Observe cable specification ( ä 23) 3 onnection for HRT operating devices ( ä 62) 4 Resistor for HRT communication (³ 25 W): observe maximum load ( ä 8) 5 nalog display unit: observe maximum load ( ä 8) 6 Transmitter _ å 5 onnection example for pulse/frequency output (passive) 1 utomation system with pulse/frequency input (e.g. PL) 2 Voltage supply 3 Transmitter: observe input values ( ä 8) Endress+Hauser 21

22 1 _ + 2 _ + + _ å 6 onnection example for switch output (passive) 1 utomation system with switch input (e.g. PL) 2 Voltage supply 3 Transmitter: observe input values ( ä 8) å 7 onnection example for Modbus RS485, non-hazardous area and Zone 2/iv. 2 1 ontrol system (e.g. PL) 2 The cable shield must be grounded at both ends to comply with EM requirements; observe cable specifications ( ä 23) 3 istribution box 4 Transmitter L- L+ L+ L- L+ L å 8 onnection example for Modbus RS485 intrinsically safe 1 ontrol system (e.g. PL) 2 Observe cable specification ( ä 23) 3 Safety arrier Promass 1 4 Observe cable specification ( ä 23) 5 Non-hazardous area 6 Non-hazardous area and Zone 2/iv. 2 7 Intrinsically safe area 8 Transmitter 22 Endress+Hauser

23 å 9 onnection example for EtherNet/IP 1 ontrol system (e.g. PL) 2 Ethernet switch 3 Observe cable specification ( ä 24) 4 onnector 5 Transmitter Potential equalization No special measures for potential equalization are required. or devices in hazardous locations, please observe the guidelines in the Ex documentation (X). Terminals able entries able specification Transmitter Spring terminals for wire cross-sections.5 to 2.5 mm 2 (2 to 14 WG) Safety arrier Promass 1 Plug-in screw terminals for wire cross-sections.5 to 2.5 mm 2 (2 to 14 WG) Transmitter able gland: M2 1.5 with cable Æ 6 to 12 mm (.24 to.47 in) Thread for cable entry: NPT ½" G ½" M2 Permitted temperature range 4 ( 4 )...³ 8 (176 ) Minimum requirement: cable temperature range ³ ambient temperature + 2 K Power supply cable Standard installation cable is sufficient. Signal cable urrent output or 4-2 m: standard installation cable is sufficient. or 4-2 m HRT: Shielded cable recommended. Observe grounding concept of the plant. Pulse/frequency/switch output Standard installation cable is sufficient. Modbus RS485 The EI/TI-485 standard specifies two types of cable ( and ) for the bus line which can be used for every transmission rate. able type is recommended. able type haracteristic impedance able capacitance ore cross-section 135 to 165 Ω at a measuring frequency of 3 to 2 MHz < 3 p/m >.34 mm 2 (22 WG) Endress+Hauser 23

24 able type Loop resistance Signal damping Shielding Twisted pairs 11 Ω/km Max. 9 d over the entire length of the cable cross-section opper braided shielding or braided shielding with foil shield. When grounding the cable shield, observe the grounding concept of the plant. EtherNet/IP The standard NSI/TI/EI nnex specifies T 5 as the minimum category for a cable used for EtherNet/IP. T 5e and T 6 are recommended. or more information on planning and installing EtherNet/IP networks, please refer to the "Media Planning and Installation Manual. EtherNet/IP" of the OV Organization. onnecting cable between Safety arrier Promass 1 and measuring device able type Maximum cable resistance Shielded twisted-pair cable with 2x2 wires. When grounding the cable shield, observe the grounding concept of the plant. 2.5 W, one side omply with the maximum cable resistance specifications to ensure the operational reliability of the measuring device. The maximum cable length for individual wire cross-sections is specified in the table below. Observe the maximum capacitance and inductance per unit length of the cable and connection values for hazardous areas ( ä 1). Wire cross-section Maximum cable length [mm 2 ] [WG] [m] [ft] Performance characteristics Reference operating conditions Error limits based on ISO Water with +15 to +45 (+59 to +113 ) at 2 to 6 bar (29 to 87 psi) Specifications as per calibration protocol ±5 (±9 ) and ±2 bar (±29 psi) ccuracy based on accredited calibration rigs that are traced to ISO To obtain measured errors, use the pplicator sizing tool ( ä 67) Maximum measured error o.r. = of reading; 1 g/cm 3 = 1 kg/l; T = medium temperature ase accuracy Mass flow and volume flow (liquids) ±.5 % o.r. (Premiumal, for mass flow) ±.1 % Mass flow (gases) ±.35 % o.r. esign fundamentals ( ä 28) 24 Endress+Hauser

25 ensity (liquids) Reference conditions: ±.5 g/cm 3 Wide-range density specification: ±.1 g/cm 3 (valid range for special density calibration:. to 2 g/cm 3, +5 to +8 (+41 to +176 )) Temperature ±.5 ±.5 T (±.9 ±.5 (T 32) ) Zero point stability Zero point stability [kg/h] [lb/min] 8 3/ / ½ Example for max. measured error E [%] Q [%] 1678 E Error: Maximum measured error as % o.r. (example using Premiumal) Q low rate as % esign fundamentals ( ä 28) low values low values as turndown parameter depending on nominal diameter. SI units 1:1 1:1 1:2 1:5 1:1 1:5 [kg/h] [kg/h] [kg/h] [kg/h] [kg/h] [kg/h] Endress+Hauser 25

26 1:1 1:1 1:2 1:5 1:1 1:5 [kg/h] [kg/h] [kg/h] [kg/h] [kg/h] [kg/h] US units 1:1 1:1 1:2 1:5 1:1 1:5 [inch] [lb/min] [lb/min] [lb/min] [lb/min] [lb/min] [lb/min] 3/ / ½ ccuracy of outputs o.r. = of reading; o.f.s. = of full scale value The output accuracy must be factored into the measured error if analog outputs are used, but can be ignored for fieldbus outputs (e.g. Modbus RS485, EtherNet/IP). urrent output ccuracy Max. ±.5 % o.f.s. or ±1 µ Pulse/frequency output ccuracy Max. ±5 ppm o.r. Repeatability o.r. = of reading; 1 g/cm 3 = 1 kg/l; T = medium temperature Mass flow and volume flow (liquids) ±.25 % o.r. (Premiumal, for mass flow) ±.5 % o.r. Mass flow (gases) ±.25 % o.r. esign fundamentals ( ä 28) ensity (liquids) ±.25 g/cm 3 Temperature ±.25 ±.25 T (±.45 ±.25 (T 32) ) Response time The response time depends on the configuration (damping). Response time in the event of erratic changes in the measured variable (only mass flow): after 1 ms 95 % of the full scale value 26 Endress+Hauser

27 Influence of ambient temperature o.r. = of reading; o.f.s. = of full scale value urrent output Temperature coefficient Max. ±5 ppm/ o.f.s. or ±1 µ/ Pulse/frequency output Temperature coefficient Max. ±5 ppm o.r./1 Influence of medium temperature Mass flow and volume flow When there is a difference between the temperature for zero point adjustment and the process temperature, the typical measured error of the sensor is ±.2 % of the full scale value/ (±.1 % of the full scale value/ ). ensity When there is a difference between the density calibration temperature and the process temperature, the typical measured error of the sensor is ±.5 g/cm 3 / (±.25 g/cm 3 / ). ield density calibration is possible. Wide-range density specification (special density calibration) If the process temperature is outside the calibrated range (+5 to +8 (+41 to +176 )), the measured error is ±.5 g/cm 3 / (±.25 g/cm 3 / ) 3 [kg/m ] [ ] [ ] ield density calibration 2 Special density calibration Temperature ±.5 T (±.5 (T 32) ) Influence of medium pressure The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure. o.r. = of reading [% o.r./bar] 8 3/8 no influence 15 ½ no influence 25 1 no influence 4 1½ Endress+Hauser 27

28 [% o.r./bar] esign fundamentals ependent on the flow: low ³ zero point stability : (base accuracy : 1) Maximum measured error as % o.r.: ±ase accuracy Repeatability as % o.r.: ±½ ase accuracy low < zero point stability : (base accuracy : 1) Maximum measured error as % o.r.: ± (zero point stability : measured value) 1 Repeatability as % o.r..: ±½ (zero point stability : measured value) 1 o.r. = of reading ase accuracy for [% o.r.] Mass flow, liquids, Premiumal.5 Mass flow, liquids.1 Volume flow, liquids.1 Mass flow, gases.35 Installation No special measures such as supports are necessary. External forces are absorbed by the construction of the device. Mounting location To prevent measuring errors arising from accumulation of gas bubbles in the measuring tube, avoid the following mounting locations in the pipe: Highest point of a pipeline. irectly upstream of a free pipe outlet in a down pipe. Installation in down pipes However, the following installation suggestion allows for installation in an open vertical pipeline. Pipe restrictions or the use of an orifice with a smaller cross-section than the nominal diameter prevent the sensor running empty while measurement is in progress. 28 Endress+Hauser

29 å 1 Installation in a down pipe (e.g. for batching applications) 1 Supply tank 2 Sensor 3 Orifice plate, pipe restriction 4 Valve 5 atching tank Æ Orifice plate, pipe restriction 8 3/ ½ ½ Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping). Orientation Recommendation Vertical orientation Horizontal orientation, transmitter head up Exception: ( å 11, ä 3) Endress+Hauser 29

30 Orientation Horizontal orientation, transmitter head down Recommendation Exception: ( å 11, ä 3) Horizontal orientation, transmitter head at side pplications with high process temperatures may increase the ambient temperature. To maintain the maximum ambient temperature for the transmitter, this orientation is recommended. If a sensor is installed horizontally with a curved measuring tube, match the position of the sensor to the fluid properties. 1 2 å 11 Orientation of sensor with curved measuring tube 1 void this orientation for fluids with entrained solids: Risk of solids accumulating. 2 void this orientation for outgassing fluids: Risk of gas accumulating Inlet and outlet runs Special mounting instructions No special precautions need to be taken for fittings which create turbulence, such as valves, elbows or T-pieces, as long as no cavitation occurs ( ä 39). Outlet run for peripheral device If a pressure and temperature measuring device are installed downstream from the measuring device, make sure there is sufficient distance between the two devices. PT TT PT TT Pressure measuring device Temperature measuring device Rupture disk Make sure that the function and operation of the rupture disk is not impeded through the installation of the device. The position of the rupture disk is indicated on a sticker beside it. The existing connecting nozzles are not designed for a rinse or pressure monitoring function. 3 Endress+Hauser

31 H 45 L E G i 1 RUPTURE ISK Indication label for the rupture disk 2 Rupture disk with 1/2" NPT internal thread with 1" width across flat 3 Transport protection E G H L 8 3/8 pprox. 42 pprox ½ NPT /2 pprox. 42 pprox ½ NPT pprox. 42 pprox ½ NPT ½ pprox. 42 pprox ½ NPT pprox. 42 pprox ½ NPT pprox. 42 pprox ½ NPT pprox. 42 pprox ½ NPT pprox. 42 pprox ½ NPT Endress+Hauser 31

32 L i 2 3 H E 1 G RUPTURE ISK Indication label for the rupture disk 2 Rupture disk with 1/2" NPT internal thread with 1" width across flat 3 Transport protection E G H L 25 1 pprox. 42 pprox ½ NPT Mounting Safety arrier Promass1 > 22.5 mm (>.89 in) > 22.5 mm (>.89 in) å 12 Minimum distance between additional Safety arrier Promass 1 or other modules Environment mbient temperature range Measuring device 4 to +6 ( 4 to +14 ) Safety arrier Promass 1 4 to +6 ( 4 to +14 ) If operating outdoors: void direct sunlight, particularly in warm climatic regions. Temperature tables The following interdependencies between the permitted ambient and fluid temperatures apply when operating the device in hazardous areas: 32 Endress+Hauser

33 Ex ia, S US IS SI units Order code for "Housing" T a [ ] T6 [85 ] T5 [1 ] T4 [135 ] T3 [2 ] T2 [3 ] T1 [45 ] Option "ompact coated alu" Option "ompact hygienic, stainless" Option "Ultra compact hygienic, stainless, M12 device plug" US units Order code for "Housing" T a [ ] T6 [185 ] T5 [212 ] T4 [275 ] T3 [392 ] T2 [572 ] T1 [842 ] Option "ompact coated alu" Option "ompact hygienic, stainless" Option "Ultra compact hygienic, stainless, M12 device plug" Ex n, S US NI SI units Order code for "Housing" T a [ ] T6 [85 ] T5 [1 ] T4 [135 ] T3 [2 ] T2 [3 ] T1 [45 ] Option "ompact coated alu" Option "ompact hygienic, stainless" Option "Ultra compact hygienic, stainless, M12 device plug" US units Order code for "Housing" T a [ ] T6 [185 ] T5 [212 ] T4 [275 ] T3 [392 ] T2 [572 ] T1 [842 ] Option "ompact coated alu" Option "ompact hygienic, stainless" Option "Ultra compact hygienic, stainless, M12 device plug" Storage temperature limate class 4 to +8 ( 4 to +176 ), preferably at +2 (+68 ) IN EN (test Z/) Endress+Hauser 33

34 egree of protection Transmitter and sensor s standard: IP66/67, type 4X enclosure With the order code for "Sensor options", option M: IP69K can also be ordered When housing is open: IP2, type 1 enclosure Safety arrier Promass 1 IP2 Shock resistance s per IE/EN Vibration resistance cceleration up to 1 g, 1 to 15 Hz, based on IE/EN Interior cleaning Electromagnetic compatibility (EM) SIP cleaning IP cleaning s per IE/EN and NMUR Recommendation 21 (NE 2 evice version with Modbus RS485 or EtherNet/IP: omplies with emission limits for industry as per EN 5511 (lass ) evice version with 4-2 m HRT: omplies with emission limits for industry as per EN 5511 etails are provided in the eclaration of onformity. Process Medium temperature range Medium density Pressure-temperature ratings Sensor 5 to +15 ( 58 to +32 ) 5 to +2 ( 58 to +392 ) with extended temperature (order code for "Measuring tube mat." option S, SE, S, TH) Seals No internal seals to 5 kg/m 3 ( to 312 lb/cf) The following material load diagrams refer to the entire device and not just the process connection. 34 Endress+Hauser

35 lange connection according to EN (IN 25 [psi] [bar] PN PN63 PN 4 PN [ ] [ ] å 13 With flange material 1.444/316L, lloy -22 The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH lange connection according to SME 16.5 [psi] [bar] lloy -22, lass /316L, lass lloy -22, lass /316L, lass lloy -22, lass /316L, lass [ ] [ ] å 14 With flange material 1.444/316L, lloy -22 The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH Endress+Hauser 35

36 lange connection to JIS 222 [psi] 1 [bar] K 4K 2K 1K [ ] [ ] å 15 With flange material SUS 316L, lloy -22 The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH VO process connection [psi] [bar] PN [ ] [ ] 4553 å 16 With connection material 1.444/316L The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH [psi] [bar] PN [ ] [ ] 698 å 17 With connection material 1.444/316L Tri-lamp The clamp connections are suitable up to a maximum pressure of 16 bar (232 psi). Please observe the operating limits of the clamp and seal used as they could be under 16 bar (232 psi). The clamp and seal are not included in the scope of supply. 36 Endress+Hauser

37 Process connection to IN [psi] [bar] [ ] [ ] å 18 With connection material 1.444/316L The material load curves for the temperature range +15 to +2 (+32 to +392 )apply only to the order code for "Measuring tube material" option S, SE, S, TH IN allows for applications up to +14 (+284 ) if suitable sealing materials are used. Please take this into account when selecting seals and counterparts, as these components can limit the pressure and temperature range. Process connection to SMS 1145 [psi] [bar] PN [ ] [ ] 1356 å 19 With connection material 1.444/316L The material load curves for the temperature range+15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH SMS 1145 allows for applications up to 6 bar (87 psi) if suitable sealing materials are used. Please take this into account when selecting seals and counterparts, as these components can limit the pressure and temperature range. Endress+Hauser 37

38 IN orm (threaded hygienic connection) [psi] [bar] [ ] [ ] 4658 å 2 With connection material 1.444/316L The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH lange connection to IN orm (flange with notch) [psi] [bar] [ ] [ ] 4659 å 21 With connection material 1.444/316L The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH Threaded hygienic connection to ISO 2853 [psi] 4 2 [bar] [ ] [ ] 466 å 22 With flange material 1.444/316L The material load curves for the temperature range +15 to +2 (+32 to +392 ) apply only to the order code for "Measuring tube material" option S, SE, S, TH 38 Endress+Hauser

39 Secondary containment pressure range Rupture disk low limit The sensor housing is filled with dry nitrogen and protects the electronics and mechanics inside. 8 to 5 (3/8 to 2"): 4 bar (58 psi) 8 (3"): 25 bar (362 psi) 1 to 15 (4 to 6"): 16 bar (232 psi) 25 (1"): 1 bar (145 psi) To increase the level of safety, a device version with a rupture disk with a triggering pressure of 1 to 15 bar (145 to psi) can be used. Select the nominal diameter by optimizing between the required flow range and permissible pressure loss. or an overview of the measuring range full scale values, see the "Measuring range" section ( ä 6) The minimum recommended full scale value is approx. 1/2 of the maximum full scale value In most applications, 2 to 5 % of the maximum full scale value can be considered ideal Select a lower full scale value for abrasive substances (such as liquids with entrained solids): flow velocity <1 m/s (<3 ft/s). or gas measurement the following rules apply: The flow velocity in the measuring tubes should not exceed half the sonic velocity (.5 Mach). The maximum mass flow depends on the density of the gas: formula ( ä 7) Pressure loss To calculate the pressure loss, use the pplicator sizing tool ( ä 67) System pressure It is important that cavitation does not occur, or that gases entrained in the liquids do not outgas. This is prevented by means of a sufficiently high system pressure. or this reason, the following mounting locations are recommended: t the lowest point in a vertical pipe ownstream from pumps (no danger of vacuum) Heating Some fluids require suitable measures to avoid loss of heat at the sensor. Heating options Electrical heating, e.g. with electric band heaters Via pipes carrying hot water or steam Via heating jackets Heating jackets for the sensor can be ordered as accessories from Endress+Hauser ( ä 66). Vibrations The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by plant vibrations. Endress+Hauser 39

40 Mechanical construction esign, dimensions ompact version Order code for "Housing", option "compact coated alu" H E I G imensions SI units E G H I dependent on respective process connection imensions US units E G H I 3/ ½ ½ Endress+Hauser

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