NOTES REV DESCRIPTION DATE ECO 1) UNLESS OTHERWISE SPECIFIED, REFER TO SAE AS50881 REV. B, WIRING AEROSPACE VEHICLE.

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1 NOTES ) UNLESS OTHERWISE SPECIFIED, REFER TO SAE AS0 B, WIRING AEROSPACE VEHICLE. ) UNLESS OTHERWISE SPECIFIED, ALL STRANDED WIRE IS AWG MINIMUM AND SHALL MEET EXCEED M9/ SPECIFICATION M0/ SPECIFICATION. UNLESS OTHERWISE SPECIFIED, ALL SHIELDED WIRE IS AWG MINIMUM AND SHALL MEET EXCEED M00 SPECIFICATION. THE FOLLOWING SYMBOLS E USED IN THIS DRAWING: SHIELDED SINGLE CONDUCT NEW WIRING? SPECIFIC NOTE ) WIRE IDENTIFICATION CONVENTION IS AS FOLLOWS: G 000 A (WH) GMIN SYSTEM ATA CHAPTER WIRE NUMBER (IF ME THAN ONE UNIT SAME TYPE IS INSTALLED, THE FIRST NUMBER REPRESE THE SYSTEM NUMBER, E.G., = PILOT SYSTEM) WIRE IDENTIFICATION PTICULS: W/B B/W O/W W/O W B O W B SHIELDED TWISTED CONDUCT ETHERNET PRIMY COL/DASH COL SHIELDED TWISTED CONDUCT SHIELDED TWISTED CONDUCT WH=WHITE BL=BLUE BLACK =ANGE GR=GREEN WIRE GAUGE WIRE SEGMENT ID SOLDER SLEEVE SPLICE ENVIRONMENTAL CRIMP SPLICE ) ELECTRICAL EQUIPMENT AND THEIR SUPPTING BRACKETS SHALL BE ELECTRONICALLY BONDED. THE SURFACE PREPATION SHALL BE PER SAE P 0, SECTION. THE ELECTRICAL BOND SHALL ACHIEVE A DIRECT CURRENT (DC) RESISTANCE. MILLIOHMS LESS BETWEEN EACH FAYING SURFACE AND THE AIRCRAFT STRUCTURE. COMPLIANCE SHALL BE VERIFIED BY INSPECTION USING A CALIBRATED MILLIOHM METER. ELECTRICAL EQUIPMENT INCLUDES METAL CONNECTS WITH SHIELDS. ELECTRICAL BONDS EQUIPMENT SHALL BE PERFMED WITH HNESS CONNECT DISCONNECTED. STRANDED WIRES E TO BE PERMANENTLY MKED AS SHOWN ON THIS DRAWING. JACKETED WIRES AND COAXIAL CABLES MAY BE IDENTIFIED IN THE SAME MANNER AS STRANDED WIRES MAY BE IDENTIFIED VIA HEATSHRINK LABEL WITHIN INCHES EACH JACKETED WIRE/CABLE END. 9 ENVIRONMENTALLY RESISTANT CRIMP SPLICE M/-X SHOULD BE USED. WHERE 'X' SPECIFIES SPLICE DIAMETER. USE TABLE AS/ TO DETERMINE REQUIRED. 0 COAXIAL CABLE ASSEMBLIES MUST MEET THE FOLLOWING ATTENUATION BUDGETS: ATTENUATION 090 MHz COAX FROM TO ATTENUATION MAX GTS 0 GPA GTS 0 GPA GTS 0 GPA GTS 0 GPA GTS 0 LWR GA GTS 0 LWR GA GTS 0 LWR GA GTS 0 LWR GA GPA UPR GA GPA UPR GA GPA UPR GA GPA UPR GA. EXTENSIONS USB HNESS WIRING IS NOT ALLOWED. REV DESCRIPTION DATE ECO INITIAL RELEASE /9/ THIS TABLE IS PROVIDED TO ASSIST THE FABRICAT IN PREPING THE WIRES F HNESS FABRICATION. THE LENGTHS SHOWN IN THIS TABLE E DISPLAYED IN INCHES, AND INCLUDE ADDITIONAL LENGTH TO ALLOW F EASE FABRICATION. WIRES WILL NEED TO BE TRIMMED ON ASSEMBLY TO FINAL LENGTH. FINAL HNESS ASSEMBLY SHOULD CONFM TO THE LENGTHS INDICATED ON THE HNESS LAYOUT FIGURES. ) SHIELDED CABLE PREPATIONS F GMIN UNIT HNESS CONNECTS: ) COAXIAL CABLE IDENTIFICATION CONVENTION IS AS FOLLOWS: GTS P T - GPA P CONNECTING LRU (GTS=GTS 0, GPA=GPA ) - YEL COL HEATSHRINK FLOAT MIN FLOAT MAX IDEAL FLOAT WINDOW MIN WINDOW MAX (INCHES) (INCHES) (INCHES) (INCHES) (INCHES) WINDOW MAX CONNECT DESIGNATION CONNECTION DESIGNATION (T=TOP, B=BOTTOM) CONNECT DESIGNATION CONNECTING LRU (GTS=GTS 0, GPA=GPA TA=TOP ANTENNA, BA=BOTTOM ANTENNA) WINDOW MIN FLOAT MIN. TO FLOAT MAX ) ALL ITEMS SHOWING A VEND OTHER THAN GMIN MUST BE OBTAINED BY THE INSTALLER. IF NO VEND IS LISTED, THE ITEM MAY BE OBTAINED FROM THE BEST AVAILABLE SOURCE. VEND CONTACT INFMATION: /"." MIN." MAX GMIN: 00 E ST STREET OLATHE, KS CPATION:.. or SOLDER SLEEVE AS9/- ALONG WITH BRAID WIRE IS USED TO TERMINATE SHIELDS SHIELDED SINGLE CONDUCT CABLES. BRAID WIRE LENGTH SHOULD NOT EXCEED INCHES. NAS- S9- E ACCEPTABLE ALTERNATIVES TO AS9/- SOLDER SLEEVES. SOLDER SLEEVE AS9/- ALONG WITH BRAID WIRE IS USED TO TERMINATE SHIELDS TWISTED PAIR CABLES. BRAID WIRE LENGTH SHOULD NOT EXCEED INCHES. NAS- S9- E ACCEPTABLE ALTERNATIVES TO AS9/- SOLDER SLEEVES. SOLDER SLEEVE AS9/- ALONG WITH BRAID WIRE IS USED TO TERMINATE SHIELDS SHIELDED TWISTED TRIPLE CABLES AND ETHERNET CABLES. BRAID WIRE LENGTH SHOULD NOT EXCEED INCHES. NAS- S9- E ACCEPTABLE ALTERNATIVES TO AS9/- SOLDER SLEEVES. USE HEATSHRINK TUBING M0/-0-Y F INSULATING FLOATING SHIELDS ON SINGLE-CONDUCT. NOTES USE HEATSHRINK TUBING M0/-0-Y F INSULATING FLOATING SHIELDS ON TWISTED PAIR CONDUCTS AND TWISTED TRIPLE CONDUCTS. USE HEATSHRINK TUBING M0/-0-Y F INSULATING FLOATING SHIELDS ON ETHERNET CABLE. USE HEATSHRINK TUBING M0/-0-Y AS REQUIRED F ISOLATING MULTIPLE ADJACENT SHIELD BRAIDS. THE LAST "-Y" IN THE PT NUMBERS REFERENCED REPRESE COL. COL USED IS INSTALLER/FABRICAT'S PREFERENCE. THE FOLLOWING PTS E DEFINED WITHIN THIS DRAWING (not used) TOLERANCE UNLESS NOTED OTHERWISE ENGLISH UNITS.XX ±.00.XXX ±.00 HOLES ±.00 ANGLES +/- 0. DRWN. CHKD. PROJ. MGR. RLS'D. BY DATE DWH /9/0 TITLE HNESS AND COAX FABRICATION, GTS 0 OPTION G NONE XX DER REVIEW REQ'D

2 NOTES (CONT'D.) ) TABLE CONTE: ) THE WIRING IS TIED TOGETHER USING NYLON LACING TAPE (ITEM ). AN ACCEPTABLE ALTERNATIVE TO USING NYLON LACING TAPE IS TO USE MS TIE STRAPS APPROPRIATE. REFER TO AC.-B, CHAPTER, SECTION -, TABLE - F GUIDANCE. ) CONNECT/HANGOUT IDENTIFICATION: EACH CONNECT/HANGOUTS E TO BE MKED WITH THE FOLLOWING INFMATION: CONNECT ID, M/W (MATES WITH) CONNECT, AND UNIT (IF APPLICABLE). WIRE GROUPINGS (HANGOUT) IDENTIFICATION: EACH THE FOLLOWING HANGOUTS E TO BE TEMPILY MKED WITH THE FOLLOWING INFMATION (PERMANENT IDENTIFICATION LABELS WILL BE INSTALLED EXISTING ONES REUSED WHEN WIRING IS TERMINATED IN AIRCRAFT): ) TWO TERMINALS MAX PER GMIN CONNECT SHIELD BLOCK STUD. 9 0 SHEET DESCRIPTION NOTES NOTES, WIRING BOM WIRE CUTTING GUIDE, COAX BOM HNESS LAYOUTS P00 & P00 CONNECT ASSY. P00 CONNECT ASSY. AMP CONNECT ASSY. AMP CONNECT ASSY COAX ASSY COAX ASSY COAX ASSY. COAX PREPATION INSTRUCTIONS CONNECT MATES WITH UNIT P00 J00 GTS 0 P00 J00 GTS 0 P00 J00 GTS 0 P J GPA P J NA J P NA P J NA GTSP GTSJ NA GTSJ GTSP NA HANGOUT I.D. P P J 0P NUMBERS E REPRESENTATIVE THE DISTANCE IN INCHES BETWEEN CONNECTS/NODES. ROUTE WIRING AS SHOWN USING THE ROUTE KEY CONTAINED IN THE WIRE CUTTING GUIDE TABLE. TOLERANCE +/-0 INCHES. COAX ASSEMBLIES CONSIST INDIVIDUAL COAXIAL CABLES. CABLES AS SPECIFIED IN THE TABLE BELOW: ASSY ASSY ASSY GMIN P/N IS PT QMA PLUG, STRAIGHT CONNECT KIT, GMIN P/N GMIN P/N IS PT QMA PLUG, RIGHT ANGLE CONNECT KIT, GMIN P/N CONTACT GTSJ - CONNECT MIL-T-B TAPE, LACING/TYING, NYLON SHIELDS ETH 0 0- CONTACT 0 J, GTSJ - CONNECT CONTACT P, GTSP 0- CONNECT P GPA CONNECT KIT GMIN QTY. REQUIRED 0- CONTACT GTSP 9- CONNECT 00- CONTACT J CONNECT 0- CONTACT P - CONNECT P00, P00, P00, USB-B REC. AA9-II000 or S AA99FT00 S0-0X-R M00-TET 0-TGT M00-TET 0-TGT M00-TET 0-TGT M00-TET 0-TGT M9/--9 AA-9 MS0-9 0-D E0 90 M/-X D--009X M0/-0X-Y RNF-00-/ AS9/-X M9/-X DESIGNAT PT NUMBER DESCRIPTION VEND ITEM GTS 0 OPTION BILL MATERIALS (B.O.M.) NAS9FNP FLAT WASHER, # MS- SPLIT WASHER, # MS0- SCREW, PHP, - 0 M9/-0-9 or AA0-9 0 GA STRANDED TAPE, SILICONE FUSION FLAT BRAID, / INCH GA TWISTED PAIR GA TRIPLE TWISTED GA TWISTED PAIR GA SINGLE SHIELD GA STRANDED RING TERMINAL, # - AWG M/0-RG COAX ETHERNET SPLICE, ENVIRONMENTAL HEATSHRINK or or PIC WIRE & CABLE ECS SOLDER SLEEVE GTS XX CONNECT KIT GMIN XX

3 GTS 0 INSTALL WIRE CUTTING GUIDE WIRE NUMBER FROM TO ROUTE KEY LENGTH WIRE P/N ASSEMBLY WHERE USED G00A P00 J P00, N, N, J 9 M00-TET G0USB P00 USB-B REC. P00, N, USB-B REC. NA (P.O. ITEM ) G0A P00 P P00, N, N, P E G0A P00 P P00, N, N, P M00-TET G0A P00 P P00, N, N, P M00-TET G0A P00 P P00, N, N, P M9/ G0A P00 P P00, N, N, P M00-TET G0A P00 P P00, N, N, P M00-TET G0A P00 GTSP P00, N, N, N, GTSP M00-TET G09A P00 GTSP P00, N, N, N, GTSP M00-TET G0A P00 GTSJ P00, N, N, N, GTSJ M00-TET GA P00 GTSJ P00, N, N, N, GTSJ M00-TET GA P00 GTSJ P00, N, N, N, GTSJ M00-TET G0B GTSJ P GTSJ, N, P M00-TET G09B GTSJ P GTSJ, N, P M00-TET G0B GTSP P GTSP, N, P M00-TET GB GTSP P GTSP, N, P M00-TET GB GTSP P GTSP, N, P M00-TET G0B J 0P J, N, 0P E G0B J P (SPLICE) J, N, P (SPLICE) M00-TET G0B J P (SPLICE) J, N, P (SPLICE) M00-TET G0C P (SPLICE) P POINT TO POINT 9 M00-TET G0C P (SPLICE) P POINT TO POINT 9 M00-TET M/0-RG COAX QTY. REQUIRED PU, PU, PU, PU PA, PA, PA, PA PT, PT, PT, PT PB, PB, PB, PB P, P, P, P, PBA, PBA, PBA, PBA, COAXIAL CABLE GTS 0 OPTION BILL MATERIALS (B.O.M.) QMA STRAIGHT CONNECT GMIN QMA RIGHT ANGLE CONNECT GMIN DESIGNAT PT NUMBER DESCRIPTION VEND ITEM WIRE CUTTING GUIDE, COAXIAL CABLE B.O.M XX

4 USB-B REC. J GTSJ J 0 N 0P (H.O.) P00 P00 P00 N 9 N N P (H.O.) P P GTSP LOOSE WIRES GTSJ GTSP N P (H.O.) P (H.O.) P (H.O.) HNESS LAYOUT X NODE ID. THIS IS USED TO DEFINE HNESS BREAKOUT POI F HNESS FABRICATION PURPOSES ONLY XX

5 CONNECT P/N: CONTACT P/N: P00 PINOUT DETAILS G0A P00 & P00 SUB-D CONNECT ASSEMBLY BACKSHELL AND SHIELDS E ASSEMBLED AS SHOWN BELOW. CONNECT GA GA GTSJ (0) (0) G00A J (0) (0) (0) (0) TAPE ITEM EDGE BACKSHELL COVER 0." MIN SHRINKABLE TUBING END SHIELD BLOCK." MAX. BEGINNING SHIELD 0." MAX WINDOW " MAX. HEATSHRINK ITEM OUTER SOLDER SLEEVE EDGE CONNECT P/N: CONTACT P/N: P00 PINOUT DETAILS WASHER ITEM WASHER ITEM SCREW ITEM 0 BRAID ITEM TERMINAL ITEM SOLDER SLEEVE ITEM G0A G0A 0 G0A P 9 G0A G0A P P00 & P00 CONNECT ASSEMBLIES XX

6 P00 PINOUT DETAILS P00 SUB-D CONNECT ASSEMBLY BACKSHELL AND SHIELDS E ASSEMBLED AS SHOWN BELOW. CONNECT P/N: CONTACT P/N: CONNECT G0A GTSP RED GRN WHT BLK G09A G0A G0USB P USB-B RECEPT VBUS D+ D- GROUND TAPE ITEM EDGE BACKSHELL COVER 0." MIN SHRINKABLE TUBING END SHIELD BLOCK." MAX. BEGINNING SHIELD 0." MAX WINDOW " MAX. HEATSHRINK ITEM OUTER SOLDER SLEEVE EDGE USB-B RECEPTACLE DETAIL WASHER ITEM WASHER ITEM SCREW ITEM 0 BRAID ITEM TERMINAL ITEM SOLDER SLEEVE ITEM CRIMP CONTACT P/N: DIRECTLY ON WIRES USB HNESS USB HNESS P/O: P00 CONNECT ASSEMBLY XX

7 AMP CONNECTS PINOUT DETAILS AMP CONNECT ASSEMBLY 9 0 CONNECT P/N: 0- CONTACT P/N: 0- CONNECT P/N: - CONTACT P/N: 0- G0B GB GB P CONNECT SOCKET CRIMP SOCKET ONTO WIRE BRAID ITEM 0." MIN SHRINKABLE TUBING EDGE CONNECT HEATSHRINK ITEM." MAX. BEGINNING SHIELD 0." MAX WINDOW " MAX. OUTER SOLDER SLEEVE EDGE G0B G09B P SOLDER SLEEVE ITEM CONNECT P/N: 9- CONTACT P/N: 0- G0A G09A P00 CONNECT P/N: - CONTACT P/N: G0A GA GA AMP CONNECT ASSEMBLY/PINOUTS XX

8 AMP CONNECTS PINOUT DETAILS AMP CONNECT ASSEMBLY G0A G0A CONNECT P/N: - CONTACT P/N: 0- CONNECT P/N: CONTACT P/N: 00- CONNECT P/N: 0- CONTACT P/N: 0- G0A G00A P00 P00 CONNECT SOCKET CRIMP SOCKET ONTO WIRE BRAID ITEM 0." MIN SHRINKABLE TUBING EDGE CONNECT HEATSHRINK ITEM." MAX. BEGINNING SHIELD 0." MAX WINDOW " MAX. OUTER SOLDER SLEEVE EDGE G0A P00 9 G0A 0 P00 G0A SOLDER SLEEVE ITEM CONNECT P/N: - CONTACT P/N: 0- G0B 0P (H.O.) 9 G0B 0 P (H.O.) G0B XX

9 NOTES ALL COAXIAL CABLE SHOWN ON SHEET IS RG, ITEM, SHEET GTS TO PA COAX ASSEMBLIES 0 +/-0 " GTSPT-GPAP-YEL GTSPT-GPAP-YEL GTS COAX P/N: P/N: /-0 " GTSPT-GPAP-BLK GTSPT-GPAP-BLK GTS COAX P/N: P/N: /-0 " GTSPT-GPAP-BLU GTSPT-GPAP-BLU GTS COAX P/N: P/N: /-0 " GTSPT-GPAP-RED GTSPT-GPAP-RED GTS COAX P/N: P/N: GTS TO PA COAX ASSEMBLIES XX 9

10 NOTES ALL COAXIAL CABLE SHOWN ON SHEET IS RG, ITEM, SHEET PA TO TOP ANTENNA COAX ASSEMBLIES /-. " GPAP-TAP-YEL GPAP-TAP-YEL P/N: GTS COAX P/N: /-. " GPAP-TAP-BLK GPAP-TAP-BLK P/N: GTS COAX P/N: /-. " GPAP-TAP-BLU GPAP-TAP-BLU P/N: GTS COAX P/N: /-. " GPAP-TAP-RED GPAP-TAP-RED GTS COAX P/N: P/N: PA TO TOP ANTENNA COOAX ASSEMBLIES XX 0

11 NOTES ALL COAXIAL CABLE SHOWN ON SHEET IS RG, ITEM, SHEET GTS TO BOTTOM ANTENNA COAX ASSEMBLIES /-0 " GTSPB-BAP-YEL GTSPB-BAP-YEL GTS COAX P/N: P/N: /-0 " GTSPB-BAP-BLK GTSPB-BAP-BLK P/N: GTS COAX P/N: /-0 " GTSPB-BAP-BLU GTSPB-BAP-BLU P/N: GTS COAX P/N: /-0 " GTSPB-BAP-RED GTSPB-BAP-RED P/N: GTS COAX P/N: GTS TO BOTTOM ANTENNA COAX ASSEMBLIES XX

12 COAXIAL CABLE PREPATION. SLIDE COAX CABLE LABEL (ID) ON THE CABLE.. SLIDE PLUG FERRULE ONTO THE CABLE SO THE FLANGE WILL BE FACING AWAY FROM THE CONNECT.. DRESS THE END THE CABLE BY STRIPPING BACK THE INSULATION AND TRIMMING THE COAX BRAID AS SHOWN BELOW. CE SHOULD BE TAKEN NOT TO NICK ANY STRANDS.. SLIDE PLUG BODY ONTO COAX END UNTIL IT BOTTOMS OUT, MAKING SURE THE KNURLED END THE PLUG IS POSITIONED BETWEEN THE CENTER CONDUCT DIELECTRIC AND THE BRAID. PLUG BODY (REF).0 ±.0.9 ±.0.00 ±.0 PLUG BODY (REF) STRAIGHT CONNECTS FERRULE (REF). CRIMP CONTACT ON THE CENTER CONDUCT, ENSURING THE CENTER CONTACT BUTTS UP AGAINST THE CENTER DIELECTRIC. 90 DEG. CONNECTS. SLIDE FERRULE TOWDS PLUG UNTIL IT CONTACTS THE PLUG. CRIMP FERRULE (OVER THE BRAID) ONTO PLUG BODY. FERRULE (REF) PLUG BODY (REF). FLE OUT THE SHIELD BRAID TO ACCEPT THE PLUG BODY. STRAIGHT CONNECTS FERRULE (REF) PLUG BODY (REF) FERRULE (REF) PLUG BODY (REF) STRAIGHT CONNECTS FERRULE (REF) 90 DEG. CONNECTS PLUG BODY (REF) FERRULE (REF) 90 DEG. CONNECTS COAXIAL CABLE PREPATION INSTRUCTIONS XX