Real Time Embedded Systems. Lecture 1 January 17, 2012
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1 Electric Motors
2 Real Time Embedded Systems Lecture 1 January 17, 2012 Topic
3 Warning! This is a work in progress. Watch out for sharp corners and slippery surfaces
4 Motors CSCI / Real Time Embedded Systems George Washington University Spring stems
5
6 Motors Inductors Inductors make relays, motors, Basic Motor
7 Motors
8 Motor Types Types of motors DC Servo Stepper Others that we are not going to talk about...
9 Inside a DC motor
10 Inside a real DC motor
11 Whats that coil thing?
12 Inductor
13 Inductors
14 Inductors Make... Electromagnet Relay
15 and... Transformer Solenoid
16 Electro Magnetic Field
17 Input Protection
18 Input Protection
19 Some words/terms Torque Speed Power Torque/Speed curve Power curve
20 Torque F τ = F r r Torque A force to produce a rotation. A twisting force. SI units = N m, English units = inch-pounds, foot-pounds
21 Angular Velocity ω r V tangential = r ω Angular velocity Rate of rotation around an axis. In radians/second or rotations/minute.
22 Power Power Rate at which work is done or energy is emitted/transferred. SI units = Watts (1 watt = 1 N*m/s). English units = Horsepower or footpound/second. P = τ ω
23 Torque/Speed
24 Torque/Speed curve Mostly linear τ motor = τ s - ωt s /ω n ω motor = (τ s t s ) ω n /t s
25 Recall P = τ ω Area of rectangle under curve is power Max Power P max = ½τ s ½ω n Power Curve
26 Power curve We know P = τ ω τ motor = τ s - ωt s /ω n ω motor = (τ s t s ) ω n /t s So P motor (ω) = -(τ s /ω n )ω 2 + τ s ω P motor (τ) = -(ω n /τ s )τ 2 + ω n τ
27 Power Curve
28 Torque Pull-Out Torque - The largest torque under which a motor can operate without sharply losing speed. Pull-In Torque - The largest steady torque with which a motor will attain normal speed after accelerating from a standstill.
29 DC Motors To to control them Use a transistor (for low DC voltages) Power Mosfets How to reverse How to vary speed (PWM) Assorted circuits Transistors H-bridge
30 Some DC motors
31 DC Motor Speed Contol
32 Simple DC motor driver
33 Power MOSFETs
34 ?
35 Driving Loads
36 DC Motor Speed Control
37 DC Motor Speed Control
38 DC Motor Direction Control
39 DC Motor Direction Control
40 DC Motor Direction Control
41 DC Motor Direction Control
42 DC Motor Speed & Direction
43 DC Motor Speed & Direction
44
45 Servo Motors How they work How to control them 555, uc, servo controller No H-Bridge needed
46
47
48 Servo Motor
49 Servo Control
50 Some ready-made drivers Servo Pololu Others Directly from a z8 Can a java microcontroller control a servo?
51 Stepper Motors Unipolar Bipolar Variable Reluctance Bifilar We consider Unipolar and Bipolar A look inside, how they work
52
53
54
55 Variable Reluctance Motor
56 Variable Reluctance Motor
57 Unipolar Stepper Motor
58 Unipolar Stepper Motor
59 Bipolar Stepper Motor
60 Bipolar Stepper Motor
61 Universal Stepper Motor
62 Universal Stepper Motor
63 Stepper Motors
64 Stepper Motor Control
65 How do you drive a stepper motor (what hardware)?
66 Dual H-Bridge
67
68 More on Steppers Setpping Half-stepping Microstepping Friction, Dead zone, Dynamics - holding torque, running torque
69 Unipolar Stepper Motor
70 Still More Control circuits Power transistor Darlington pair H-Bridge (the real answer)
71 Real Motor Spec
72 Another
73
74
75
76 Some ready-made drivers Stepper Pololu Jameco H-bridges Whats in a stepper driver board and why?
77
78
79 An Example
80
81
82 Motor Coupling
83
84 Special Motors Threaded shaft Linear motors Solenoids Muscle Wire
85 Linear Stepper
86 Threaded Shaft
87 Muscle Wire muscle wire A shape memory alloy (smart metal, memory metal, memory alloy, smart alloy) is an alloy that "remembers" its original, cold-forged shape: returning the pre-deformed shape by heating.
88 Solenoid
89 Measuring Motor Speed or position DC Stepper
90
91 Sensing Motor Position Optical Hall-effect
92
93 Questions?
94 Motor Example Example_ StepperMotor Demonstrate how to control a simple stepper motor
95
96
97 References _Electronics/Stepper_Motors
combine regular DC-motors with a gear-box and an encoder/potentiometer to form a position control loop can only assume a limited range of angular
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