6PS04012E4DG TechnicalInformation. Preliminarydata. Keydata 3x306Armsat400Vrms,forcedair(fannotimplemented)

Transcription

1 Keydata 3306rmsat400Vrms,forcedair(fannotimplemented) Generalinformation Stacksforvariousinverterapplication.IGBT's,heatsinks,capacitors,driversand sensorsincluded. Pleasereadcarefullythecompletedocumentandmaintaintheproperdesignenvironment Topology B6I pplication / Modulation Inverter / Sine Load type resistive, inductive Cooling forced air (fan not implemented) Implemented sensors current, voltage, temperature Semicond. (Unit ) none DC Link 2.4mF Semicond. (Unit 2) Driver signals IGBT IGBT 6 FF200R2KE4 electrical CMOS 0.. 5V Standards EN5078, UL94 Sales - name Internal ID Mechanical drawing number 36022_MB Electrical drawing number 2PS-CD-V approvedby:r dateofpublication: revision:2.

2 Notes Overvoltage sensor is located only in the middle phase. Electricaldata DCLink min typ ma units Voltage VDC V Overvoltage shutdown within 5000µs 850 V Unit2C min typ ma units Voltage depending on controller VUnit2 400 VRMS Continuous current Continuous current overload cap. VUnit2 = 400VRMS, VDC = 650V, Tinlet = 40 C, TJ 25 C, funit2 = 50Hz, fsw2 = 5000Hz, cos(phi) = 0,85 IUnit2 306 RMS Tinlet = 40 C, for overload capability 50% for 60s 27 RMS DC current no rotating field, Tinlet = 40 C IUnit2 DC 59,0 av Overcurrent shutdown within 5µs 640 peak Switching frequency fsw Hz Power losses VUnit2 = 400V, VDC = 650V, Tinlet = 40 C, TJ 25 C, funit2 = 50Hz, fsw2 = 5000Hz, cos(phi) = 0,85, IUnit2 = 306RMS Ploss W Power factor cos(phi)unit2 -,00,00 Generaldata min typ ma units Power losses (PCB) EMC test Insulation management is designed for Ploss au 40 W according to IEC at named interfaces power control au (24V) VBurst 2 kv VBurst kv VSurge kv VLine 690 VRMS Insulation test voltage according to EN5078, f = 50Hz, t = 60s Visol 2,5 kvrms Importantcomponentdata min typ ma units DC Link capacitor CDC 2,40 mf type Foil Temperature range C Rated voltage per device UR 00 VDC Rated capacitance per device CR 400 µf Capacitance tolerance per device Tol % Maimum ripple current per device, Tamb = 55 C IRma 45 RMS wiring system series,parallel s, 6p Balance or discharge resistors per DC Link unit Rb 64,0 kω approvedby:r dateofpublication: revision:2. 2

3 Controllerinterfacedata min typ ma units uiliary voltage Vau Vav uiliary power requirement Vau = 24Vav Pau 20 W Driver and interface board see separate technical information 3 DR240 Driver core Digital input level resistor to GND 0,0kΩ, capacitor to GND nf, high = on, min 5m EiceDRIVER 2ED300C7-S Vin 0,0 5,0 V Digital output level open collector, low = ok, ma 5m Vout 0,0 30,0 V nalog current outputs Unit 2 load ma m; at 306 Vana out 4,80 4,90 5,00 V nalog DC Link voltage output load ma m; at 850V VDC out 8,33 8,50 8,67 V nalog temperature output load ma m; at TNTC = 75 C correspond to Tj = 25 C VT out 8,70 V Overtemperature shutdown at TNTC = 8 C correspond to Tj = 35 C VT out OT 0 V Heatsinkaircooled/Thermaldata min typ ma units irflow V/ tir 70 m³/h Tir = 20 C, Pair = 03hPa, dry- and dust free, ir pressure drop measured on side of heat sink. according to DIN 4882 pir 35 Pa Cooling air inlet temperature heat sink temperature < -25 C Tinlet C approvedby:r dateofpublication: revision:2. 3

4 IGBTdataunit2 min typ ma units Type assumed collector-emitter saturation voltage Ic = 200; Vge = 5V; Tvj = 50 C VCE sat 2,05 V parameter for linear model Tvj = 25 C Vce 0,944 V parameter for linear model Tvj = 25 C rce 4,03 mω parameter for linear model Tvj = 50 C Vce2 0,89 V parameter for linear model Tvj = 50 C rce2 5,799 mω turn-on / turn-off energy loss per pulse turn-on / turn-off energy loss per pulse thermal resistance, junction to case thermal resistance, case to heatsink Tvj = 25 C E Tvj = 50 C E2 per IGBT Rthjc 0,35 K/W per IGBT Rthch 0,034 K/W 0 / 7 7 / 29 mj mj Diodedataunit2 min typ ma units Type assumed forward voltage IF = 200; Vge = 0V; Tvj = 50 C VF,65 V parameter for linear model Tvj = 25 C VF,06 V parameter for linear model Tvj = 25 C rf 2,95 mω parameter for linear model Tvj = 50 C VF2 0,833 V parameter for linear model Tvj = 50 C rf2 4,084 mω reverse recovery energy Tvj = 25 C Erec 9 mj reverse recovery energy Tvj = 50 C Erec2 7,5 mj thermal resistance, junction to case thermal resistance, case to heatsink per Diode Rthjc 0,2 K/W per Diode Rthch 0,05 K/W Environmentalconditions min typ ma units Storage temperature Tstor C mbient temperature Tamb C Operating temperature see chapter Heat sink air cooled / Thermal data Cooling air velocity (PCB) Vir PCB 2,0 m/s ir pressure standard atmosphere pir hpa Humidity no condensation Rel. F 5 85 % Installation height m Vibration according to IEC m/s² Shock according to IEC m/s² Protection degree IP00 Pollution degree 2 Torque at DC Terminals MDC 6,0 0,0 Nm Torque at C Terminals MC 6,0 20,0 Nm Dimensions width depth height mm Weight with heat sink approimation 35,0 kg approvedby:r dateofpublication: revision:2. 4

5 fo - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40 C fsw - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40 C I/Inorm [%] motor ; 00% = 306 rms generator ; 00% = 328 rms I/Inorm [%] motor ; 00% = 306 rms generator ; 00% = 328 rms f0 [Hz] fsw [Hz] Transient thermal impedance per switch Tcool medium = 40 C i: ri[k/w]: τi[s]: Zth heat sink to ambient [K/W] time [s] approvedby:r dateofpublication: revision:2. 5

6 6 F E D C B revision: date of publication: approved by: R prepared by: OW :2 L- L Sub-D DB25-M 5 Vers. Revision Date Name Papenfort Date Surface Norm 6 Scale V Constructed for L- 8 0 Version PRIMESTCK :5 L Mb Graph-No. Description Material-No. Material U 7 Copyright cinfineon TECHNOLOGIES G, ll rights reserved Checked3.04. gez. Kanschat gent DIN v- general Tolerance 6 Name Origin 0 LV25 hinzugef.0.0. Pa ssembly-no. Part-No / 3 Sheet W F E D C B 20 Technical Information Preliminary data Mechanical drawing Dokumentstatus siehe SP-Dokumentenverwaltung 276

7 Technical Information Preliminary data Circuit diagram PWM BOT X:5 PWM TOP X:2 Fault X:3 OT Error X:22 OV Error X:3 X:25 GNDdigital DC+ Signal conditioning & Gate signals P24 X:6 P24 X:6 GND X:8 GND X:20 VI ana Top Bottom DC- Sensor signals DC+ Failure management GNDdigital X:4 EiceDRIVERTM X:4 B DC- TNTC High voltage domain Low voltage domain X:9 VTheta NTC X:2 VDC ana X:7 GNDanalog Power supply X:8 GNDanalog X:9 GNDanalog X: TE, Shield DR X (male connector) Error Table Error outputs (open collector) X:2 Error driver core Over current Over temp. output stage X:3 X:22 Over temperature PCB Over voltage DC Link Under voltage power supply PrimeSTCKTM X = high level with eternal pull up resistor Voltage option only installed in the midle phase v prepared by: OW date of publication: approved by: R revision: 2. 7

8 Technical Information Preliminary data Terms & Conditions of usage The data contained in this product data sheet is eclusively intended for technically trained staff. You and your technical departments will have to evaluate the suitability of the product for the intended application and the completeness of the product data with respect to such application. This product data sheet is describing the characteristics of this product for which a warranty is granted. ny such warranty is granted eclusively pursuant the terms and conditions of the supply agreement. There will be no guarantee of any kind for the product and its characteristics. Should you require product information in ecess of the data given in this product data sheet or which concerns the specific application of our product, please contact the sales office, which is responsible for you (see sales&contact). For those that are specifically interested we may provide application notes. Due to technical requirements our product may contain dangerous substances. For information on the types in question please contact the sales office, which is responsible for you. Should you intend to use the Product in aviation applications, in health or live endangering or life support applications, please notify. Please note, that for any such applications we urgently recommend - to perform joint Risk and Quality ssessments; - the conclusion of Quality greements; - to establish joint measures of an ongoing product survey, and that we may make delivery depended on the realization of any such measures. If and to the etent necessary, please forward equivalent notices to your customers. Changes of this product data sheet are reserved. Safety Instructions Prior to installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. To installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. prepared by: OW date of publication: approved by: R revision: 2. 8