Datasheet. Modular Inverter System VARIS Datasheet VARIS

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1 Datasheet Modular Inverter System VARIS Individual circuit arrangement Water or forced air cooled 2740µF capacitance per module Optical or electrical signal transmission Current and temperature measurement 1. Technical Data Phase Leg 2. Technical Data 3-Phase Inverter General information: VARIS consists of a half bridge IGBT module with dc-link capacitors. One VARIS can be used as a phase-leg for AC inverters as well as a boost- or buck converter for DC operation. Three VARIS connected together result in a 3-phase inverter. For higher power, parallel configurations of the boost converter, buck converter or 3-phase inverter are possible. VARIS is available with water or forced air cooling, and an optical or electrical signal transmission. Each module has its own heatsink, driverboard and current sensor. For the technical data of the 3-phase inverter please see section 2. GvA Leistungselektronik Boehringerstraße Mannheim Telefon: +49 (0) 621/ Fax: +49 (0) 621/ info@gva-leistungselektronik.de Web: gva-leistungselektronik.de Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 1 of 16

2 1. General Circuit Arrangements: Depending on the application different circuit arrangements are possible. The following figures will show some examples for combining several VARIS modules together: 3-phase inverter: P1 P2 P3 Single-phase inverter with break chopper: +DC Figure 1: 3-phase inverter L1 L2 External break- resistor -DC 3-phase AFE with triple interleaved Chopper: Figure 2: Single-phase inverter with break chopper +DC L1 L2 L3 -DC External Chooper chokes Figure 3: 3-phase AFE with triple interleaved Chopper Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 2 of 16

3 2. Technical Data Phase Leg: Absolute maximum rated values Symbol Min. Typ. Max. Unit Collector emitter voltage IGBT, T vj =25 C V ces 1700 V Peak reverse voltage Diode, T vj =25 C V rrm 1700 V DC-link voltage V dc 1200 V Maximum line voltage ±10% tolerance V line 690 V RMS Insulation test voltage according EN Repetitive peak collector current, IGBT Repetitive peak forward current, Diode Continuous output current Junction temperature under switching conditions Junction temperature under overload conditions f=50hz, t=1min V iso 3000 V RMS t p <=1ms I crm 2000 A t p <=1ms I frm 2000 A V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0, T inlet/t amb 25 C, T vjsw 125 C Water I ac 1056 A RMS Air 464 A RMS At continuous current I ac T vjsw 125 C At I ac_over1/2 T vjsw 150 C Characteristic values Symbol Min. Typ. Max. Unit Rated voltage DC-link V dc V Total capacitance Capacitor rated tolerance ±10% C dc 2740 µf DC-link current ripple T amb <=55 C I ripple_ Cdc 200 A RMS Capacitor type Balance or discharge resistor per DC link unit IEC61071 Standard, 50 FIT (100000h, θ Hotspot 70 C) Optional, refers to customers desired discharge time PP- Foil TBD kω Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 3 of 16

4 System data general Symbol Min. Typ. Max. Unit Power V burst TBD kv EMC robustness According to EN Control V burst TBD kv Aux V surge TBD kv Storage temperature Without remains of coolant T storage C Operational ambient temp. T op_amb C max. relative humidity Rel. H 75 Humidity No condensation Cabinet cooling air velocity occasional Occ. H days/year PCB, DC link capacitor, bus bar 30 day. H 95 V air 2 m/s % Vibration According DIN IEC TBD m/s² Mech. shock According DIN IEC TBD m/s² Protection degree IP00 Pollution degree 2 Dimensions Width x Depth x Height water mm air mm System data water cooled Symbol Min. Typ. Max. Unit Water flow Q 4 L/min Water pressure drop at Q Δp 200 mbar Coolant inlet temperature T inlet C Coolant composition Recommended mix ratio: Water (W) antifreeze (AF) 48 (W) 52 (AF) % Cooling channel material Copper Water connection Standard terminal at the front, inner thread ¼ inch Weight System water cooled 15.1 kg Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 4 of 16

5 System data air cooled Symbol Min. Typ. Max. Unit Input voltage fan Supply voltage V fan V DC Cooling air velocity at 24V DC V air 6 m/s Power consumption fan at 24V DC P fan 19.5 W Ambient temperature Standard atmosphere t amb C Heatsink material Aluminum Weight System air cooled 18.4 kg Electrical interface two-wire cable Pin 1 Supply voltage V fan 24 V DC Pin 2 Ground GND 0 V DC Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 5 of 16

6 3. Technical Data Driverboard: Each VARIS module has its own driverboard. It is available with an optical or an electrical signal transmission. Driverboard: general system data Symbol Min. Typ. Max. Unit Supply voltage Pin 1 GND, Pin 2 Vaux Supply current driverboard during stand-by V aux V DC Stand-by, f SW = 0, optical I driver 266 ma Stand-by, f SW = 0, electrical I driver 74 ma at f SW = 2kHz, optical 330 ma Supply current driverboard during operation at f SW = 2kHz, electrical 118 ma I driver at f SW = 6kHz, optical 458 ma at f SW = 6kHz, electrical 207 ma Maximum switching frequency IGBT NTC temperature measurement range** T amb <=85 C 9 khz f SW_max T amb <=70 C 15 khz Electrical: analog voltage signal T NTC C Driverboard: 26 Pin Latch/Ejector, 2.54mm Symbol Min. Typ. Max. Unit Electrical interface grid (e.g. 3M ) Pin 1,3 Supply voltage V DC 15 V DC Pin 5,7 Supply voltage V CC 15 V DC Pin 9 Status lowside, 15V CMOS out SO2_OUT 15 V Pin 11 Signal input lowside SI_INB 15 V Pin 13 Status highside, 15V CMOS out SO1_OUT 15 V Pin 15 Signal input highside SI_INA 15 V Pin 17 Do not connect Pin 19 Do not connect Pin 21 Status lowside with acknowledgment pulse Status2 15 V Pin 23 Status highside with acknowledgment pulse Status1 15 V Pin 25 Analog output of NTC** V Temp_Out 0 5 V Pin 2,4,6,8,10,12,14, 16,18,20,22,24,26 Ground GND Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 6 of 16

7 V TEmp_Out [V] duty cycle λ [%] Datasheet VARIS Driverboard: Optical interface Versatile link HFBR-connectors Symbol Min. Typ. Max. Unit Gate signal highside Fiber optic receiver HFBR-2521 XR1 Status signal highside Fiber optic transmitter HFBR-1521 XT1 Gate signal lowside Fiber optic receiver HFBR-2521 XR2 Status signal lowside Fiber optic transmitter HFBR-1521 XT2 Electrical interface X1 Driver supply when using optical interface MSTBA4-5.08mm Symbol Min. Typ. Max. Unit Pin 1 Ground GND Pin 2 Supply voltage V CC 15 V DC Pin 3 Supply voltage V DC 15 V DC Pin 4 Analog output of NTC** V Temp_Out 0 5 V **The temperature of the IGBT-module NTC is converted into a voltage. The following formula gives the conversion from voltage to temperature and vice versa. (Unit of T NTC in absolute Kelvin) B T NTC = (X*R S *R P -R S *V Temp_Out *R P ) ln ( R 25 *(V Temp_Out *R P -R S *X + R S *V Temp_Out ) ) + B 298,15 Formula 1.0 The following constants are valid for the used NTC: Constants of formula 1.0 Symbol Min. Typ. Max. Unit Resistance Rs 220 Ω Resistance Rp 1800 Ω B value B 3433 K Resistance R Ω Factor X T NTC [ C] Figure 4: Characteristic curve of the analog temperature sense output V Temp_Out and the duty cycle λ over the IGBT NTC temperature T NTC Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 7 of 16

8 4. Technical Data Sensoring: Each VARIS module includes a current sensor for measuring the output current. The power circuit is already prewired. The control circuit must be wired according to the following connector interface: Current sensor interface Min. Typ. Max. Positive supply voltage +V a +15 V Negative supply voltage -V a -15 V Nominal primary current I pn A Measuring range I p_max A Output voltage Ratio primary current I pn to secondary voltage V out V out at I pn ±4 V 250 A/V Current consumption I pn <20 ma Accuracy at I pn at T amb = 25 C, excluding electrical offset voltage % Electrical offset voltage at T amb = 25 C mv Frequency Bandwidth BW DC 25 khz Electrical interface 4 Pin Molex connector A Pin 1 Positive supply voltage +V a +15 V Pin 2 Negative supply voltage -V a -15 V Pin 3 Output M V Pin 4 Ground GND 0 V Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 8 of 16

9 A measurement of the DC-Link voltage is optional available. The power circuit is already prewired. The control circuit must be wired according to the following connector interface: Voltage sensor interface Symbol Min. Typ. Max. Unit Positive supply voltage +V a +15 V Negative supply voltage -V a -15 V Nominal primary voltage V pn V Measuring range V p_max V Output current Ratio primary votalge V pn to secondary current I out I out at V pn ±50 ma V/A Current consumption I pn <20 ma Accuracy at V pn at T amb = 25 C % Electrical offset current at T amb = 25 C ma Frequency Bandwidth BW DC 25 khz Electrical interface M4 screw terminal Symbol Min. Typ. Max. Unit Pin 1 Positive supply voltage +V a +15 V Pin 2 Negative supply voltage -V a -15 V Pin 3 Output M V Pin 4 Earth E V Pin 5 Positive high voltage HV+ V Pin 6 Negative high voltage HV- V Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 9 of 16

10 5. Technical data 3-phase inverter: Characteristic values Cooling type Symbol Min. Typ. Max. Unit Rated continuous current per leg Rated continuous output power 3 phase inverter Rated continuous over- current t on 60s Rated continuous over- current t on 3s Power losses per phase leg Power losses 3 phase inverter Switching frequency V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0, T inlet/t amb 25 C, T vjsw 125 C V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0, T inlet/t amb 25 C, T vjsw 125 C V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0, T inlet/t amb 25 C, t on 60s T j 150 C V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0 T inlet/t amb 25 C, t on 3s T j 150 C V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0, at I ac T vjsw 125 C V dc=1000v, V ac=690v RMS, cos(φ)=0.95, f ac_sine=50hz, f sw=2khz, m=1.0, at I ac T vjsw 125 C Water 1056 A RMS I ac Air 464 A RMS Water 1199 kw P out Air 527 kw Water 1290 A RMS I ac_over1 Air 690 A RMS Water 1335 A RMS I ac_over2 Air 750 A RMS Water 3680 W P loss_leg Air 1588 W Water W P loss_tot Air 4764 W Water/Air f sw 2000 Hz Power factor cos(φ) Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 10 of 16

11 real output power P out [kw] output current I out [Arms] Datasheet VARIS Current and Power ratings air cooled 3-phase configuration (3x VARIS A): Tamb = 25 C Tamb = 35 C Tamb = 45 C Tamb = 55 C switching frequency f [khz] Figure 5: Current rating VARIS A (3-phase), Measurement at V dc=1000v, v air = 6m/s, V ac=690v RMS, cos(φ)=0.95, m=1.0, f ac_sine=50hz, T vjsw 125 C 600 Tamb = 25 C 500 Tamb = 35 C Tamb = 45 C 400 Tamb = 55 C switching frequency f [khz] Figure 6: Power rating VARIS A (3-phase) Measurement at V dc=1000v, v air = 6m/s, V ac=690vrms, cos(φ)=0.95, m=1.0, f ac_sine=50hz, T vjsw 125 C Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 11 of 16

12 real output power P out [kw] output current I out [Arms] Datasheet VARIS Current and Power ratings water cooled 3-phase configuration (3x VARIS W): Tinlet = 25 C Tinlet = 35 C Tinlet = 45 C Tinlet = 55 C switching frequency f [khz] Figure 7: Current rating VARIS W (3-phase, water cooled) Measurement at V dc=1000v, Q = 4,3 L/min, V ac=690v RMS, cos(φ)=0.95, m=1.0, f ac_sine=50hz, T vjsw 125 C Tinlet = 25 C Tinlet = 35 C Tinlet = 45 C Tinlet = 55 C switching frequency f [khz] Figure 8: Power rating VARIS W (3-phase, water cooled) Measurement at V dc=1000v, Q = 4,3 L/min, V ac=690v RMS, cos(φ)=0.95, m=1.0, f ac_sine=50hz, T vjsw 125 C Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 12 of 16

13 6. Signal Interfaces: Driverboard electrical: Driverboard optical (HFBR-15xx, supply voltage MSTBA4 5.08mm): Current sensor: Water cooler (¼ inch): Fan (red: 24V, black: GND): Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 13 of 16

14 7. Mechanical drawings: All dimensions in millimeter (mm) 3 Connector: current sensor Connector: driverboard Cable: fan 24V DC Figure 9: Mechanical drawing of the VARIS A (air cooled) Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 14 of 16

15 Connector: current sensor Connector: driverboard 3 Connector: water ¼ inch Figure 10: Mechanical drawing of the VARIS W (water cooled) Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 15 of 16

16 Figure 11: Mechanical drawing of 3x VARIS three phase configuration GvA Leistungselektronik GmbH reserves the right to adapt or amend the content of this technical information at any time and without prior notification. For further information feel free to contact us: GvA Leistungselektronik GmbH Boehringer Str D Mannheim Phone: +49 (0) Datasheet VARIS Version 2.0 Prepared: D.R. / Approved T.S. Page 16 of 16

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