TRUflex PWR Series. High Power RF Cable Assemblies
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1 TRUflex PWR_trifold_055_RFPD.qxd:Layout 5/6/ 3:35 PM Page High Power RF Cable ssemblies Broad range of connector and cable combinations kw power handling capabilities Quick Connect/Disconnect interface technology Test and adapter solutions available Experience in high power design and safety innovations TRU Corporation offers an extensive line of flexible RF cable assembly and connector solutions for applications that require RF high power/voltage capability as well as reliable, high quality performance. Our long heritage in high power design has made us a premier supplier in high power markets including critical safety applications in the industrial equipment segment. Specifying the optimal assembly for your application is simplified by the broad selection of straight and right angle connector configurations and interface options, as well as the extensive range of cable choices. Our cables are specifically designed for their power capability and reliability. Our unique TRUtie cable termination method provides superior mechanical retention capabilities to eliminate the cable junction as a point of mechanical failure. Our innovative Quick Connect/Disconnect interfaces: TRU-SQS, TRU-QRM and TRU-QDS, provide highly efficient and repeatable high power solutions without the need for added hand tools to securely mate. In addition to the broad range of standard configurations in this brochure, TRU can also provide custom design solutions for your challenging applications. Our experienced pplication Engineering team is available to personally answer all your technical questions. Visit our website or contact your local RichardsonRFPD sales office to find additional support and product information: and richardsonrfpd.com
2 TRUflex PWR Series Specifying High Power RF Cable ssemblies To simplify the process of specifying an RF high power cable assembly, follow the step-by-step instructions below. Please refer to the cable assembly below, which illustrates the various elements to specify. Prior to selecting a cable and connectors please refer to the cable/connector selection matrix charts to determine available combinations. dditional reference data has been provided to facilitate the proper selection of components for your application including frequency range and power handling. Ensure that the lower rating of either the connector interface or coaxial cable will support the overall power specification for the assembly. It is important to note that several factors such as temperature and altitude will potentially de-rate the overall power handling capability. Instructions Standard Cable ssembly Length Tolerances Lengths in (,70 mm), tolerance = +/- 0. in (.7 mm) Lengths > in (,70 mm), tolerance = +/- % of length B Identify any special marking requirements and their location. Standard marking is TRU part number and date code. C Specify any relevant mechanical/electrical or environmental specifications. D Specify coaxial cable required. Reference coaxial cable chart for attribute data. E Specify the length of the assembly. ssemblies are generally measured from end to end for straight connectors, or from the centerline of right angle connectors, as shown. Connectors shown above are for reference only
3 5/6/ 3:5 PM Page Specifying High Power RF Cable ssemblies Coaxial Cable Reference Chart To simplify the process of specifying an RF high power cable assembly, follow the step-by-step instructions below. Please refer to the cable assembly below, which illustrates the various elements to specify. Cable Diameter (inches-nominal) Prior to selecting a cable and connectors please refer to the cable/connector selection matrix charts to determine available combinations. Cable Part Number dditional reference data has been provided to facilitate the proper selection of components for your application including frequency range and power handling. Ensure that the lower rating of either the connector interface or coaxial cable will support the overall power specification for the assembly. It is important to note that several factors such as temperature and altitude will potentially de-rate the overall power handling capability. Cable Dielectric (material/construction) Instructions Lengths in (,70 mm), tolerance = +/- 0. in (.7 mm) Lengths > in (,70 mm), tolerance = +/- % of length C B Identify any special marking requirements and their location TRU RG-393 TRU-4 TRU-0 TRU RG-7 TRU-560 solid PTFE PE 3 Shields (type) TPC with interlayer BC Cable Jacket (material/color) FEP brown PVC black PVC blue Cable Operating Temperature ( C) -55 to to to to to 05 Cable Minimum Bend Radius Static (inches) Cable Minimum Bend Radius Dynamic (inches) N/..45 N/.80 0 GHz 3 GHz Capacitance (pf/ ft) Shielding Effectiveness (db minimum) -90 Velocity of Propagation (% nominal) kv kv Center Conductor (stranded/ solid) Standard Cable ssembly Length Tolerances Specify any relevant mechanical/electrical or environmental specifications. Standard marking is TRU part number and date code. Shields (number) Frequency (maximum) Impedance (Ohms- nominal) Weight (lbs/ft) Selecting a Connector Interface Power 0 kv See graph below 8 kv kv Reference coaxial cable chart for attribute data. ssemblies are generally measured from end to end for straight connectors, or from the centerline of right angle connectors, as shown. TRU RG-7 TRU RG-393 TRU-4 TRU-560 TRU-0 Mating Cycles (Minimum) Rating (Vrms) ,700 LC.0 3,000 SC.0 HN 4.0,0 MEI-65 5, -5/8 EI 5, TRU-SQS 0.5 >,0 4,000 TRU-QRM.0 >,0 3,0 TRU-QDS 6.0 >,0 Direct mechanical attachment using screw/bolt fasteners. Requires tools. Robust connection but labor intensive. Rapid connect/ disconnect by hand without the need for tooling. TRU-Redline indicator ensures full engagement. Provides safety measure in high power environments. Can be used with interlock safety switches.,000 TRU-QDS TRU-QRM TRU-SQS SC HN 7-6 LC MEI-65-5/8 EI Connectors shown above are for reference only. Maximum Frequency (GHz) TRU 0/560 TRU 4 TRU RG-7 TRU RG Interface,000 Specify the length of the assembly. Provides positive mechanical engagement and tight environmental seal when torqued properly. Conforms to standard industry interface specifications. Quick Connect/ Disconnect,000 Threaded Flange Mount db / ft Specify coaxial cable required. E ttributes ttenuation,000 D Mating Style TRUflex PWR_trifold_055_TRU.qxd:Layout mbient Temp 0 C
4 5/6/ 3:5 PM Page Specifying High Power RF Cable ssemblies Coaxial Cable Reference Chart To simplify the process of specifying an RF high power cable assembly, follow the step-by-step instructions below. Please refer to the cable assembly below, which illustrates the various elements to specify. Cable Diameter (inches-nominal) Prior to selecting a cable and connectors please refer to the cable/connector selection matrix charts to determine available combinations. Cable Part Number dditional reference data has been provided to facilitate the proper selection of components for your application including frequency range and power handling. Ensure that the lower rating of either the connector interface or coaxial cable will support the overall power specification for the assembly. It is important to note that several factors such as temperature and altitude will potentially de-rate the overall power handling capability. Cable Dielectric (material/construction) Instructions Lengths in (,70 mm), tolerance = +/- 0. in (.7 mm) Lengths > in (,70 mm), tolerance = +/- % of length C B Identify any special marking requirements and their location TRU RG-393 TRU-4 TRU-0 TRU RG-7 TRU-560 solid PTFE PE 3 Shields (type) TPC with interlayer BC Cable Jacket (material/color) FEP brown PVC black PVC blue Cable Operating Temperature ( C) -55 to to to to to 05 Cable Minimum Bend Radius Static (inches) Cable Minimum Bend Radius Dynamic (inches) N/..45 N/.80 0 GHz 3 GHz Capacitance (pf/ ft) Shielding Effectiveness (db minimum) -90 Velocity of Propagation (% nominal) kv kv Center Conductor (stranded/ solid) Standard Cable ssembly Length Tolerances Specify any relevant mechanical/electrical or environmental specifications. Standard marking is TRU part number and date code. Shields (number) Frequency (maximum) Impedance (Ohms- nominal) Weight (lbs/ft) Selecting a Connector Interface Power 0 kv See graph below 8 kv kv Reference coaxial cable chart for attribute data. ssemblies are generally measured from end to end for straight connectors, or from the centerline of right angle connectors, as shown. TRU RG-7 TRU RG-393 TRU-4 TRU-560 TRU-0 Mating Cycles (Minimum) Rating (Vrms) ,700 LC.0 3,000 SC.0 HN 4.0,0 MEI-65 5, -5/8 EI 5, TRU-SQS 0.5 >,0 4,000 TRU-QRM.0 >,0 3,0 TRU-QDS 6.0 >,0 Direct mechanical attachment using screw/bolt fasteners. Requires tools. Robust connection but labor intensive. Rapid connect/ disconnect by hand without the need for tooling. TRU-Redline indicator ensures full engagement. Provides safety measure in high power environments. Can be used with interlock safety switches.,000 TRU-QDS TRU-QRM TRU-SQS SC HN 7-6 LC MEI-65-5/8 EI Connectors shown above are for reference only. Maximum Frequency (GHz) TRU 0/560 TRU 4 TRU RG-7 TRU RG Interface,000 Specify the length of the assembly. Provides positive mechanical engagement and tight environmental seal when torqued properly. Conforms to standard industry interface specifications. Quick Connect/ Disconnect,000 Threaded Flange Mount db / ft Specify coaxial cable required. E ttributes ttenuation,000 D Mating Style TRUflex PWR_trifold_055_TRU.qxd:Layout mbient Temp 0 C
5 TRUflex PWR_trifold_03_TRU.qxd:Layout 3// 5:34 PM Page Quick Connect/Disconnect Connector Configurations Threaded and Flange Mount Connector Configurations TRU Corporation Quick-Connect/Disconnect RF interface provides reliable mating with fast connect/disconnect capability. These interfaces feature a positive locking mechanism employing a spring-loaded sleeve on the male plug that is drawn back to let self-contained bearings click into grooves on the mating female receptacle, and slide forward. fully mated and safe condition is visually represented with full coverage of our TRU-Redline indicator. These designs provide exceptionally fast and reliable hand mating that will not vibrate loose. TRU offers a broad range of standard high power cable connector designs and configurations to provide the maximum flexibility for your design. In addition to those shown below, TRU can provide custom designs and features per your specification. TRU also offers a broad range of panel mount receptacles with high power/voltage capability and application specific launch geometries..90".70" 3.40".70" 6".75" TRU-QDS Straight.45".40".80".87".00" TRU-QRM Right ngle.6".0".40" TRU-SQS Right ngle 0.93" SC Straight LC Straight 7-6 Straight TRU-QRM Straight TRU-SQS Straight ".63".5".3"." 0.5" TRU-QDS Right ngle.90".".6" LC Right ngle 7-6 Right ngle.7" SC Right ngle 0." Dimensions shown are reference only. 3.75" 4.35".64".38" 3." MEI-65 Straight Dimensions shown are reference only. High Power RF Cable ssemblies Broad range of connector and cable combinations -5/8 EI Straight kw power handling capabilities Quick Connect/Disconnect interface technology Test and adapter solutions available Experience in high power design and safety innovations TRU-SQS right angle, cable plug and panel mount receptacle shown in unmated condition. TRU-SQS spring-loaded sleeve is retracted and interfaces engaged. Note TRU-Redline indicator is still visible until sleeve is released and a fully mated condition is present. TRU-SQS interfaces shown in a fully mated condition. The right angle assembly can be mated at any position along a 360 arc offering optimal flexibility in the assembly orientation. TRU Corporation, Peabody, M 0960 US ( 800 COX-TRU) To request literature: marketing@ TRU Corporation offers an extensive line of flexible RF cable assembly and connector solutions for applications that require RF high power/voltage capability as well as reliable, high quality performance. Our long heritage in high power design has made us a premier supplier in high power markets including critical safety applications in the industrial equipment segment. Specifying the optimal assembly for your application is simplified by the broad selection of straight and right angle connector configurations and interface options, as well as the extensive range of cable choices. Our cables are specifically designed for their power capability and reliability. Our unique TRUtie cable termination method provides superior mechanical retention capabilities to eliminate the cable junction as a point of mechanical failure. Our innovative Quick Connect/Disconnect interfaces: TRU-SQS, TRU-QRM and TRU-QDS, provide highly efficient and repeatable high power solutions without the need for added hand tools to securely mate. In addition to the broad range of standard configurations in this brochure, TRU can also provide custom design solutions for your challenging applications. Our experienced pplication Engineering team is available to personally answer all your technical questions. Visit our website to find additional support and product information:
6 TRUflex PWR Series Threaded and Flange Mount Connector Configurations TRU offers a broad range of standard high power cable connector designs and configurations to provide the maximum flexibility for your design. In addition to those shown below, TRU can provide custom designs and features per your specification. TRU also offers a broad range of panel mount receptacles with high power/voltage capability and application specific launch geometries..75" 6" 0.5" ".5".63" 0.93" 7-6 Straight LC Straight SC Straight.45".87".6" 7-6 Right ngle.40" LC Right ngle.6" SC Right ngle.7" 0." 3.75" 4.35".64".38" 3." MEI-65 Straight -5/8 EI Straight Dimensions shown are reference only. TRU Corporation, Peabody, M 0960 US ( 800 COX-TRU) To request literature: marketing@ Corporate Headquarters Richardson RFPD 40W67 Keslinger Road P.O. Box 307 LaFox, IL US Toll Free: Phone: Fax: Internet: sales@richardsonrfpd.com
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