TA-U1...U250 Universal Antrieb / Universal Drive

Transcription

1 TA-U...U50 Universal Antrieb / Universal Drive Instruction and Operating Manual TAE Antriebstechnik GmbH Am Kappengraben 0 D-67 Wehrheim State 06-0 V- TA-U_U50-e.PMD The German text applies in cases of doubt

2 TA-U...U50 Table of content. Instructions of Safety.... Instructions and Rules.... Safety Using Fault-Current-circuit-breaker (FI) General Name Plate Liability Description of the Product Introduction Usability Protection Against Irregular Usage Norms and Directives Technical Data Drive Specifications - Part numbers TA-U U Dimensions TA-U U Device data and Dimensions..... Rated current de-rating in relation to switch frequency Standard equipments Option equipments.... Printed Circuit boards & modules..... Powerstage TA-U..U Powerstage TA-U8..U Powerstage TA-U..U Powerstage start at U Printed circuit boards modules TA-U...U Controlboard TA-U...U Encoderboard "Standard" Encoderboard "RS" Encoderboard "Resolver 00" ( Bit) Encoderboard "Resolver 006" (6 Bit)..... Digital - Analog board..... Bussystems - Profibus..... CanOpen..... Ethernetboard..... Displayboard Principle Diagrams TA-U..U TA-U8..U TA-U...U TA-U TA-U TA-U Setting up.... Setting up instructions..... Switching Devices..... Arrangement of Wires..... Conditions for Grounding Arrangement in Switch Cabinet Braking Unit Connections Power Connections Connection Diagram Controlboard Connection Diagram Controlboard standard Connection Diagram Controlboard save Torque Connection Diagram Encoders... 8 Instruction and Operating Manual Misprints and technical changes reserved

3 TA-U...U Encoder standard Encoder RS Resolver - 0 Bit Resolver Bit Connection Diagram Analog - Digital upgrading Assignment RS - interface Operation Instructions of Safety Dip-switches Setting of Motor Parameters Functional Tests and Initial Operation Sequence for Turn On / Turn Off Troubles Fault Description Sensor test... 8 Appendix list of parameters Appendix PG000 Misprints and technical changes reserved Instruction and Operating Manual

4 TA-U...U50 About This Instruction Manual If you look for some definite topic you can use the table of contents at the beginning of these instruction and operation manual. In these instructions is a row of symbols which shall provide you with a fast orientation and show the importants. This symbol stands for notes and useful informations which shall make the operation easier for you. Note, disregard can damage or destruct the device. Note, disregard means a danger for the operator.. Instructions of Safety Before you put the device into operation, please read this instruction and operation manual completely. The operation should only be done by qualified personnel. The precautions and warnings below must be observed at the operation of the device. This product is constructed according to the rules of safety. Nevertheless there may be dangerous situations. Use only functional devices. After safety mechanisms have been triggered, the cause must be found and the failure has to be fixed. Defects on the device can only be repaired by TAE or from TAE authorized qualified personal. Safety equipment must not be bypassed or removed. More information about the provided safety and protection equipment may be found in Chapters 7 and 7... Instructions and Rules These guidelines for installation have been compiled with regard to the following standards: EN 600- (VDE 0: 99-) Electrical equipment for machines EN 6059:99 (VDE 070 Part ) Protection by frame DIN EN 5078 (VDE ) Electronic equipment to be used in electrical power installations DIN VDE 000 Erection of power installations with nominal voltage up to 000 V DIN VDE 00 Dimensioning of clearances and creepage distances DIN 0050 (IP-International Protections) EN EMC Product standard of electrical power drive systems Instruction and Operating Manual Misprints and technical changes reserved

5 TA-U...U50. Safety As with any form of electrical equipment, there is always a risk involved in the handling of electrical machinery. The greatest care must always be exercised during installation and maintenance. It is recommended that service is performed by authorized personnel only. Make sure that the unit and the motor is properly grounded in order to avoid electrical hazzards! Improper grounding will also cause damage to the electronic circuit and to the encoders of the motor! The common connection of the electronic circuit can be jumpered, connected to ground with MR or 00R. Caution - Danger! Disconnect unit from mains before making any repairs. Only when the BUSScapacitors have discharged, (5 minutes after the device has been seperated from line, the unit may be opened and worked on).. Using Fault-Current-circuit-breaker (FI) Fault-Current-circuit-breaker (FI) can not be used. The high leakage current could trigger or in case of a mistake destruct the FI switch. Please read the instructions for installation in Chapter.. Misprints and technical changes reserved Instruction and Operating Manual 5

6 TA-U...U50. General After production all devices are checked and are ran a 00 hours continuous test. Before delivering the devices are checked again. By this proceedure we want to ensure that only flaw less devices are delivered. In normal case there are no failures expected if the drive has been adjusted correctly and the issues of the operating manual have been followed. If, in spite of this, a failure occurs, get in contact with one of our agents or contact us directly.. Name Plate Type Line input Line frequency Rated output current Ambient temperature Date of production TAE Antriebstechnik GmbH Am Kappengraben 0 D-67 Wehrheim Type: Part-No.: TA-U6HT 907-GC0 Volts Input: VAC Amps Input:,5 A Phase, Freq.: Ph, 50/60 Hz Power Output: 6,0 kw Amps Output: 5,0 A Starting Amps:,5 A Ambient temp.: 0-0 C Serial No.: Date: Made in Germany Part number Mains Power Output Current overload Seriens number The name plate is placed on the right side of the device. Make sure that the device is not damaged by transport before installing it. Compare the delivered parts (look at name plate) with the bill of delivery.. Expected Readers of this Manual This operating manual is for users which are qualified to handle this device.. Liability Defects within the device should not be repaired by the user. Nonauthorized repairs leads to loss of warranty. TAE is not liable if any manipulations have been made, for example, attempts to repair. If there is any doubt about the cause of failure or possibility of repairing, please contact TAE to avoid further damage to the device or motor. 6 Instruction and Operating Manual Misprints and technical changes reserved

7 0 Ready for Run Run (Enabled) C Drive Temp. Pre-warning C Motor Temp. Pre-warning C Value out of Range C Safe Stop F0 Motor Overtemperature F Overcurrent F Drive Overtemperature F Undervoltage F Overvoltage F5 Rippel Current F6 Position Sensor U, V and W F7 Speed Sensor A and B F8 Electronic F9 IGBT Short-Circuit E External error at terminals PG 000 Antriebstechnik GmbH U V W I-L Bus A B Q SR 0 Ready for Run Run (Enabled) C Drive Temp. Pre-warning U C Motor Temp. V Pre-warning W C Value out of Range I-L C Safe Stop F0 Motor Overtemperature F Overcurrent F Drive Overtemperature F Undervoltage F Overvoltage F5 Rippel Current F6 Position Sensor U, V and W F7 Speed Sensor A and B F8 Electronic F9 IGBT Short-Circuit E External error at terminals universal drive PG 000 Antriebstechnik GmbH Bus A B Q SR 0 Ready for Run Run (Enabled) C Drive Temp. Pre-warning U C Motor Temp. V Pre-warning W C Value out of Range I-L C Safe Stop F0 Motor Overtemperature F Overcurrent F Drive Overtemperature F Undervoltage F Overvoltage F5 Rippel Current F6 Position Sensor U, V and W F7 Speed Sensor A and B F8 Electronic F9 IGBT Short-Circuit E External error at terminals PG 000 Antriebstechnik GmbH Bus A B Q SR PG 000 Antriebstechnik GmbH 0 Ready for Run Run (Enabled) C Drive Temp. Pre-warning C Motor Temp. Pre-warning C Value out of Range C Safe Stop F0 Motor Overtemperature F Overcurrent F Drive Overtemperature F Undervoltage F Overvoltage F5 Rippel Current F6 Position Sensor U, V and W F7 Speed Sensor A and B F8 Electronic F9 IGBT Short-Circuit E External error at terminals U V W I-L Bus A B Q SR TA-U...U50. Description of the Product. Introduction PG 000 with SmartCard, must be removed before you take off the cover PE L L L L+ L- TA-U...6 Main input U-DRIVE Removable cover TA-U//6 M RS / 85 PG 000 L+ L- TA-U Main input and BUSS Voltage L L L PE + - U V W PE + - R R Motor connection, BUSS Voltage and Brake resistor U-DRIVE TA-U PE L L L PE Main input L L L L+ L- U-DRIVE L+ L- TA-U...65 Main input and BUSS Voltage U-DRIVE L L L PE + - L L L PE + - M RS / 85 PG 000 M RS / 85 PG 000 M PG 000 RS / 85 TA-U0 universal drive TA-U5 universal drive PE U V W + - PE U V W + - R R Motor connection, BUSS Voltage and Brake resistor TA-U7 / 5 universal drive U V W PE U V W PE Motor connection PE U V W Motor connection.. Usability Referring to power asynchronous and permanet magnet synchronous motors can be connected to this device which are specified by TAE... Protection Against Irregular Usage Caution! Do not apply mains to the output terminals U, V, W. All devices are tested against high voltage and isolation resistance. Measuring of isolation resistance is not allowed Misprints and technical changes reserved Instruction and Operating Manual 7

8 TA-U...U50.. Norms and Directives The designated product is in conformity with the provisions of the following European Directives. 00/ 08/EEC EMC directive Directive on the approximation of the laws of the Member States relating to electromagnetic compability. (Amended by Directives 9/68/EEC) According to these criteria, our products are classified as follows: - Product components: Parts from suppliers which are inoperative on their own. - Product distribution: Not commonly available, sold to qualified persons. The law states that an EC-declaration of conformity, as well as a CE-marking, is not required for such components. In order to meet the requirements of the EMC-directive we supply the following: - Productrelated documents which describe the interference radiation of our products. This information will enable the user to provide all necessary steps to meet the EMC-requirements during planning and installation. - EMC-specific components such as filters, chokes, shielded wiring, metal enclosures and others are available from TAE. TAE will furthermore provide specific technical information concerning the proper use of such components for their products in order to meet the requirements of the harmonized standards. It is the users responsibility to carry out our instructions and to use adequate provisions. The user is also responsible that his machine and installation meets the requirements of the EMC-standards. Based on the EMC directive and its corresponding standards, we have carried out extensive measurements at our premises. These tests have included our complete product line. With the use of filters and proper wiring all our products meet the requirements of the EMC Product standard of electrical power drive systems. These directives and recommendation for the use of electronic equipment are based on the following standards: 7//EWG bzw. 006/95/EG Low Voltage Directive Council Directive on the approximation of the laws of the Member States relating to all electrical equipment designed for use within certain voltages limits. (Amended by Directives 9/68/EEC) Using a QM system, TAE is watching all steps from development to production of the device. So all norms and directives can be fulfilled referring to this aspect of safety. CE-marking The CE-marking indicates the conformity of the the TA-BL drive to the european norms and directives. The fulfillment of the norms and directives is only guaranteed if:... The regulator is fitted out with a internal or external EMC filter which is tested by the manufacturer.... You exactly follow the Instructions for installation (refer to Chapter.). Improper installation can lead to exceeding the maximum limits of EMC and to a malfunction of devices of other manufacturers. EN 600- (VDE 0: 99-) EN 6059:99 (VDE 070 Part ) DIN EN-5078 (VDE 060:99-) DIN VDE 000 DIN VDE 00 DIN 0050 EN Electrical equipment of machines Protection Provided by Enclosures Electronic equipment for use in Electrical Power installations Erection of Power Installations Dimensioning of Clearance and Creepage distances IP-International Protections EMC Product standard of electrical power drive systems 8 Instruction and Operating Manual Misprints and technical changes reserved

9 . Technical Data.. Drive Specifications - Part numbers TA-U U50 TA-U...U50 The voltages, currents and power data in this tabel are nominal data at switch frequency 8 khz. You will find the exact value on the name plate Voltage Mains Ph 50/60 Hz Power Current (Output) Current Output Loss I-Nominal I-Overload I-Peak BL-Motor AC-Motor control drive (at 8kHz) (at 8kHz) (disconnect) TA-U 90-xxxx 0V, A,8 A 0,8 kw 0 W,5 A 7,0 A,5 A TA-U 90-xxxx 0V 5,5 A 6,0 A,6 kw 5 W 7,5 A 0,7 A 9 A TA-U HT 905-xxxx 0V A A kw 90 W 0 A 5, A 5 A TA-U0 90-xxxx 0V 9 A A 6 kw 0 W 5 A 0 A 5 A TA-U5 95-xxxx 0V,5 A 6 A 8 kw 80 W 6 A A 76 A TA-U 9-xxxx 0V 6 A 9 A kw 00 W 50 A 60 A 07 A TA-U HT 9-xxxx 0V 5 A 59 A 8 kw 0 W 75 A 00 A 78 A TA-U 00V, kw, A, A 80 W,0 A,5 A 8,0 A 90-xxxx 80V, kw TA-U 00V, kw, A 5, A 00 W 6 A 9 A 6 A 90-xxxx 80V,6 kw TA-U TA-U6 TA-U6 HT TA-U8 TA-U8 HT TA-U0 TA-U5 TA-U TA-U HT TA-U0 TA-U0 HT TA-U7 TA-U7 HT TA-U5 TA-U5 HT TA-U55 TA-U55 HT TA-U65 TA-U65 HT TA-U75 TA-U75 HT TA-U90 TA-U0 00V,7 kw 90-xxxx 80V 7,0 A 7,8 A, kw 00V 5,5 kw 906-xxxx 80V 0,5 A A 6,6 kw 00V 6,0 kw 907-xxxx 80V,5 A A 7, kw 00V 7,5 kw, A,5 A 908-xxxx 80V 9,0 kw 00V 7,5 kw 909-xxxx 80V, A,5 A 9,0 kw 00V kw 90-xxxx 80V 9, A,0 A kw 00V 5 kw 95-xxxx 80V 6,0 A 9,0 A 8 kw 00V kw 9-xxxx 80V 7,0 A 0, A 6 kw 00V kw 9-xxxx 80V 8,0 A,8 A 6 kw 00V 0 kw 90-xxxx 80V 5,0 A 56, A 6 kw 00V 0 kw 9-xxxx 80V 5,0 A 57, A 6 kw 00V 7 kw 97-xxxx 80V 6,0 A 70, A kw 00V 7 kw 98-xxxx 80V 6,0 A 70, A kw 00V 5 kw 95-xxxx 80V 77,0 A 8,7 A 5 kw 00V 5 kw 96-xxxx 80V 77,0 A 8,7 A 5 kw 00V 55 kw 955-xxxx 80V 9,0 A 0, A 66 kw 00V 55 kw 956-xxxx 80V 9,0 A 0, A 66 kw 00V 65 kw 965-xxxx 80V 0,0 A,0 A 78 kw 00V 65 kw 966-xxxx 80V 0,0 A,0 A 78 kw 00V 75 kw 975-xxxx 80V 7,0 A 9,7 A 90 kw 00V 75 kw 976-xxxx 80V 7,0 A 9,7 A 90 kw 00V 90 kw 990-xxxx 80V 50,0 A 65,0 A 08 kw 00V 0 kw 9-xxxx 80V 80,0 A 9,0 A kw TA-U0 HT 00V 0 kw 80,0 A 9,0 A 9-xxxx 80V kw TA-U50 00V 50 kw 95-xxxx 80V 50,0 A 70,0 A 80 kw TA-U50 HT 00V 50 kw 50,0 A 70,0 A 96-xxxx 80V 80 kw TA-U00 TA-U50 00V 00 kw 90-xxxx 80V 0,0 A 5,0 A 0 kw 00V 50 kw 95-xxxx 80V 0,0 A 0,0 A 00kW 60 W 9,5 A, A 5 A 0 W A 5, A 7 A 50 W 5 A,5 A 0 A 80 W 8 A 7 A 7 A 60 W A 0 A 5 A 90 W A 0 A 5 A 50 W A,5 A 75 A 60 W 50 A 60 A 07 A 660 W 50 A 87 A 5 A 850 W 65 A 98 A 7 A 850 W 65 A 7 A 08 A 080 W 80 A 0 A A 00 W 80 A A 55 A 00 W 9 A A 55 A 00 W 9 A 68 A 98 A 600 W 5 A 68 A 98 A 650 W 5 A 07 A 66 A 900 W 0 A 70 A 00 A 950 W 0 A A A 00 W 50 A 95 A 5 A 50 W 50 A 70 A 78 A 700 W 90 A 70 A 78 A 0 W 5 A 70 A 78 A 50 W 5 A 90 A 690 A 00 W 00 A 90 A 690 A 00 W 00 A 50 A 99 A 5800 W 50 A 599 A 060 A 7500 W 550 A 80 A 50 A Misprints and technical changes reserved Instruction and Operating Manual 9

10 TA-U...U50.. Dimensions TA-U U00 PG 000 PG 000 Housing sizes = up to size TA-U90 = as of size TA-U0 Rating (output power) Voltage 0 = 70-50V Ph 50/60 Hz = 00-80V Ph 50/60 Hz = 70-50V Ph 50/60 Hz ) = 00-80V Ph 50/60 Hz ) = 0-90V DC Buss supply 5 = 0-780V DC Buss supply Bus-system F = Standard (without bus) G = Profibus I = CANopen K = DeviceNet L = Ethernet / Powerlink M = EtherCAT N = Ethernet IP ) with external supply for electronics ) only available for TA-U...U5 ) only available for TA-U/U/U6 9 X X X - X X X X X X Housing sizes U///6 U8/0 U5 U U0 U7/5 U55/65 U75/90 U0 U50 U00/50 B B 6,5 6, B H H H T 68/89* T 0/6* T /* S * with integrated brake resistor inside housing Structure of complete part number: Analog / digital-board I/O 0 = without = with analog/digital board Feedback system A = Standard (Hall sensors) B = RS C = Resolver D = Hyperface E = Sensorless EMC-Filter 0 = without = with EMC-filter Control mode 0 = Q = Q (without brake chopper) = Q (with brake chopper) ) = Q (with brake chopper & resistor) ) 0 Instruction and Operating Manual Misprints and technical changes reserved

11 TA-U...U50.. Device data and Dimensions (Voltage according to name plate) Line voltage 00-50V 60-80V Enclosure IP 0 Environment ) Speed deviation Phase 50/60Hz Temperature 0-0 C ) with integrated brakeresistor inside housing, mounted under the drive. Deviation ± 0% less than % with analogue reference (0-0V) 0% absolute (+/- Digit) at digital reference ) The technical data are rated at atmospheric humidity of 90% and at 000 m above sea level. Above 000 m and higher ambient temperatures, the power must be derated. TA-U... Drive type Dimensions W x H x D Mains fuse external medium blow Ph 0V Ph 00V Min. air flow for switch cabinet fan Weight 0A 6A 9 m /h 9,5 TA-U 7 x x 68/89 ) mm 6A 0A 9 m /h 9,5 TA-U6 5A 6A 9 m /h 9,5 TA-U8 0A 0 m /h,0 95 x 78 x 67 mm TA-U0 5A 0 m /h 6,5 TA-U5 05 x 78 x 5 mm 5A 56 m /h 7,5 TA-U 50 x 90 x 06 mm 50A 56 m /h 6,0 TA-U0 50 x 95 x 9 mm 6A m /h 5,5 TA-U7 80A m /h 8,0 70 x 50 x 8 mm TA-U5 00A m /h,0 TA-U55 5A 08 m /h 67,0 55 x 56 x 79 mm TA-U65 5A 08 m /h 76,0 TA-U75 60A 95 m /h 8,0 6 x 660 x 69 mm TA-U90 60A/00A 00 m /h 85,0 TA-U0 5 x 8 x mm 00A 00 m /h 95,0 TA-U x 98 x 7 mm 5A m /h 0,0 TA-U00 00 x 5 x 0 mm 00A 680 m /h TA-U50 0,0 Misprints and technical changes reserved Instruction and Operating Manual

12 TA-U...U50.. Rated current de-rating in relation to switch frequency..5 Standard equipments free programmable digital inputs programmable analog input 0V to +0V, 0-0mA, -0mA. programmable relay output programmable optocoupler output Controlled by PG000 or computer also in parallel operation Master and Slave function Synchronous run Position control Electronic transmissions Motorpotentiometer function 7 segment indication for status reports LED indication for position encoder, speed encoder.q indication, current limit and speed reached Failure indication in the PG000 and on the 7 segment display Parameterizing with PG000 or computer Data memory with Smartcard or computer..6 Option equipments EMC filter Additional communication cards E.g. Profibus, CANopen, DeviceNet, Ethernet Digital analog upgrading Multifunction Control Unit PG 000 SmartCard for PG 000 Miscellaneous encoder interfaces Separate power supply for elektronic (starting at TA-U) Instruction and Operating Manual Misprints and technical changes reserved

13 TA-U...U50. Printed Circuit boards & modules.. Powerstage TA-U..U6 LP LP BR LD0 BR BR LP LP LP5 X X6 X7 X LP8 LP7 LP6 X LP9 X X X6 X7 X X X Connection to controlboard +/-V +/-V PT00 Thermal switch Buss voltage BR Mains voltage 00-50V BR Indication Safe Stop bridged BR Safe Stop bridged LD0 Buss voltage Red back side LD0 Power supply active Green back side Misprints and technical changes reserved Instruction and Operating Manual

14 TA-U...U50.. Powerstage TA-U8..U5 X BR LD LD LP BR X LP LP X X X8 X7 X6 X X6 X7 X8 X X Connection to controlboard +/-V +/-V Charging relay PT00/Thermal switch Safe Stop X Buss voltage BR Mains voltage 00-50V BR Indication Safe Stop bridged BR Safe Stop bridged LD Buss voltage Red back side LD Power supply active Green back side Instruction and Operating Manual Misprints and technical changes reserved

15 TA-U...U50.. Powerstage TA-U..U90 BR X Connection to controlboard X X5 LD X8 X6 X7 X8 +/-V +/-V fan (switched) Charging relay X9 Current U BR X6 X7 X0 X Current V Current W X PT00/Thermal switch LD8 X Safe Stop LD X External elektronic supply X6 X5 Buss voltage LD X7 X6 X7 X8 IGBT WP IGBT WN IGBT VP LD X9 IGBT VN X8 wh bu gn bn X9 X0 X IGBT UP IGBT UN LD5 X9 wh bu gn bn X X0 LD LD Buss voltage "red" IGBT WP LD6 X0 wh bu gn bn X BR LD LD LD5 IGBT WN IGBT VP IGBT VN LD7 X LD6 IGBT UP X X LD7 IGBT UN BR LD8 Power supply active "green" BR Indication Safe Stop bridged BR Safe Stop bridged BR Mains voltage 00V/00V BR Mains voltage 00-50V Misprints and technical changes reserved Instruction and Operating Manual 5

16 TA-U...U50.. Powerstage start at U0 X Connection to controlboard X X6 +/-V X5 LD7 LD8 BR X7 X8 X9 X0 +/-V Charging relay Current U Current V X Current W X6 X7 X X PT00/Thermal switch Safe Stop X6 X6 LD X7 X X X5 X8 X X External elektronic supply X5 Buss voltage X6/X6 IGBT WP X7/X7 IGBT WN X8/X8 IGBT VP X9/X9 IGBT VN X7 LD X8 X0/X0 IGBT UP X/X IGBT UN X Supply Charging relay X8 LD X X +/-V fan (switched) +/-V fan (switched) X9 X9 LD wh bu gn bn wh bu gn bn X9 X X0 X5 LD LD +/-V fan (switched) IGBT WP IGBT WN X0 X0 LD5 X wh bu gn bn X X LD LD LD5 LD6 IGBT VP IGBT VN IGBT UP IGBT UN X LD6 X LD7 LD8 Buss voltage "red" Power supply active "green" BR BR BR Indication Safe Stop bridged BR Safe Stop bridged BR Mains voltage 00-50V 6 Instruction and Operating Manual Misprints and technical changes reserved

17 TA-U...U50..5 Printed circuit boards modules TA-U...U50 CPU - Controlboard Encoder systems X5 X Encoder- Systems Digital - Analog 77 Board and X Bus Systems X CPU - Controlboard Digital - Analog Boards or Adapter board Bus Systems or Ethernet Misprints and technical changes reserved Instruction and Operating Manual 7

18 TA-U...U50..6 Controlboard TA-U...U50 DIP switch S (Factory adjustment) OFF ON DIP switch S (Factory adjustment) S BR X5 BR5 7 LD LD LD LD LD5 LD6 X X OFF ON 0 0 S X X5 X X X LD7 LD8 LD9 LD0 LD LD LD LD BR BR BR X X X X5 S S Connection to powerstage Connection to Digital - Analogboard, bussystems and Ethernetboard Connection to displayboard Connection to Encoderboard Configuration of digital and anlog connections Configuration of processor BR Reset µc BR BR BR Real time clock active Reset DSP Common connection, connected to ground with 00R (or MR) BR5 Digital output terminal,, (refer to chapter 5.) Pin - closed: closing contact Pin - closed: opening contact LD Yellow - Input terminal LD Yellow - Input terminal LD Yellow - Input terminal LD Yellow - Input terminal 5 LD5 Yellow - Output terminal 0/ LD6 Yellow - Output terminal / LD7 Green - +,V LD8 Green - +,9V LD9 Green - +V LD0 Green - +,V LD +,5V LD Green - +6,5V LD Green - -V LD Green - +5V 8 Instruction and Operating Manual Misprints and technical changes reserved

19 TA-U...U50..7 Encoderboard "Standard" Ilustration of Jumper BR on board, is factory adjustment DIP switch S (Factory adjustment) ON refer to chapter S TP TP BR BR5 BR BR S OFF LD BR BR6 TP6 TP7 TP TP TP5 TP8 TP9 TP0 TP TP TP TP DIP switch S (Factory adjustment) ON OFF 0 0 Speed actual value track AB DIP Voltage Impuls/UPM S 5V V <00 >00 OFF ON ON OFF OFF ON ON OFF Encoder Standard 00 X5 TP5 X5 S S BR BR Connection to controlboard GND Connections of the input terminals,6 and 9 (Z,/Z,AB) Voltage or frequency track AB Frequency output terminal, track B Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion Frequency output terminal 0, track A Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR5 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR6 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC LD Green - +5V Misprints and technical changes reserved Instruction and Operating Manual 9

20 TA-U...U50..8 Encoderboard "RS" Ilustration of Jumper BR on board, is factory adjustment TP DIP-Schalter S (factory adjustment) ON OFF refer to chapter BR7 S BR TP LD BR TP BR BR BR8 TP7 TP8 TP0 TP TP5 TP8 TP6 Encoder RS 00 X5 BR6 BR5 X5 S Connection to controlboard GND Connections of the input terminals,5 and 8 (Z,/Z,AB) BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR BR Frequency output terminal 9, track A Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion Frequency output terminal 50, track B Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion BR5 BR6 Zero point signal Z Pin - closed: Zero point signal from encoder Pin - closed: machine proximiti switch, factory adjustment Zero point signal Z Pin - closed: Zero point signal from encoder Pin - closed: machine proximiti switch, factory adjustment BR7 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR8 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC LD Green - +5V 0 Instruction and Operating Manual Misprints and technical changes reserved

21 TA-U...U50..9 Encoderboard "Resolver 00" ( Bit) Ilustration of Jumper BR on board, is factory adjustment DIP switch S (Factory adjustment) ON OFF refer to chapter S TP TP8 BR BR8 TP8 BR BR9 TP9 TP7 BR BR BR5 BR7 BR6 TP TP TP9 TP7 TP6 TP5 TP TP LD Encoder Resolver 00 X5 TP TP X5 S Connection to controlboard GND Connections of the input terminals,5 and 8 (Z,/Z,AB) BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR BR Zero point signal Z Pin - closed: Zero point signal from encoder Pin - closed: machine proximiti switch, factory adjustment Scan frequency (NC) factory adjustment open BR5 BR6 BR7 Scan frequency (NC) factory adjustment open Frequency output terminal 9, track A Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion Frequency output terminal 0, track B Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion BR8 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR9 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC LD Green - +5V Misprints and technical changes reserved Instruction and Operating Manual

22 TA-U...U50..0 Encoderboard "Resolver 006" (6 Bit) Ilustration of Jumper BR on board, is factory adjustment TP TP DIP switch S (factory adjustment) refer to chapter 5.. ON OFF DIP switch S (factory adjustment) Resolver resolution Bit ON OFF TP6 Resolver mode selection DIP-S ) ) ON OFF - ON OFF - Parameter 5,5 resolver selection by u-drivemanager or Keypad, active: ) or disabled: ) Resolver resolution DIP-S 0 Bit Bit Bit ON OFF ON ON ON OFF Bit OFF OFF S TP0 TP8 BR BR BR8 LD BR9 S TP BR5 BR Encoder Resolver 006 BR7 BR6 BR X5 TP TP TP9 TP7 TP6 TP5 TP TP TP TP X5 S S Connection to controlboard GND Connections of the input terminals,5 and 8 (Z,/Z,AB) Resolver selection BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR BR Zero point signal Z Pin - closed: Zero point signal from encoder Pin - closed: machine proximiti switch, factory adjustment Scan frequency (NC) factory adjustment open BR5 BR6 BR7 Scan frequency (NC) factory adjustment open Frequency output terminal 9, track A Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion Frequency output terminal 0, track B Pin - closed: actual speed value, factory adjustment Pin - closed: special funktion BR8 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC BR9 Motor temperature sensor terminal open: thermo switch and PT00 closed: KTY and PTC LD Green - +5V Instruction and Operating Manual Misprints and technical changes reserved

23 TA-U...U50.. Digital - Analog board DIP switch S (Factory adjustment) ON OFF 0 0 DIP switch S (Factory adjustment) ON OFF refer to chapter 5. S S LD LD0 LD9 LD8 LD7 LD S S LD LD0 LD9 LD8 LD7 LD6 Analogboard 050 X BR X00 X X00 S LD5 LD LD LD LD BR DIP switch S (Factory adjustment) ON OFF refer to chapter X Connection to bussystems LD Yellow - digital output terminal 6 X00 Connection to controlboard LD Yellow - digital output terminal 6 S S Analogue output V or ma Analogue output V or ma LD5 Yellow - digital output terminal 65 LD6 Yellow - digital intput terminal 5 S BR GND Connections digital and anlog inputs Readmode D/A transformer (left) LD Yellow - digital output terminal 60 LD Yellow - digital output terminal 6 LD7 Yellow - digital intput terminal 5 LD8 Yellow - digital intput terminal 5 LD9 Yellow - digital intput terminal 55 LD0 Yellow - digital intput terminal 56 LD Yellow - digital intput terminal 57.. Bussystems - Profibus X X7 Profibus 060 X Connection to controlboard X7 Connection to Profibus plug Misprints and technical changes reserved Instruction and Operating Manual

24 TA-U...U50.. CanOpen X7 S X ON OFF CanOpen 070 X Connection to controlboard X7 Connection to CanOpen plug.. Ethernetboard S load resistor On=top OFF=bottom X Ethernet 0 X7 X8 X X7 X8 Connection to controlboard Connection ethernet Connection ethernet S BR Instruction and Operating Manual Misprints and technical changes reserved

25 TA-U...U50.. Displayboard 7 Segment Display 0 Ready for run Run (Enable) C Drive temperature pre-warning C Motor temperature pre-warning C Max value out of range C Safe Stop C5 Drive Locked ref>0 C6 Powerstage disabled C7 Actual speed > norming C8 Parameterization fault Fault signals: (F and number shine alternately) F0 Motor overtemperature F Overcurrent F Drive overtemperature F Undervoltage F Overvoltage F5 Rippel Current F6 Position sensor U, V and W F7 Speed sensor A and B F8 Elektronic F9 Short-Circuit IGBT E External error at terminals E No reducing circuit E Fault brake feedback LED indication Displayboard LD pale Position sensor U LD 5 pale Position sensor V LD 6 pale Position sensor W LD pale Speed sensor track B LD pale Speed sensor track A LD pale Runs Q LD 7 red Current limit LD 8 green Speed reached LD 9 Bus AZ 7 segment display BR X AZ LD LD5 LD6 LD7 BR BR BR X7 X LD LD LD LD8 X0 LD9 X Connections and jumpers X X7 X X0 X Connection to controlboard Connection to field bus Field bus RS/85 PG000 BR Terminating resistor PG 000 BR RS85 (able to bus) BR Terminating resistor RS /85 BR RS85 (able to bus) Misprints and technical changes reserved Instruction and Operating Manual 5

26 TA-U...U50. Principle Diagrams.. TA-U..U6 External brake resistor R E Charge resistor Thermal switch Brake resistor PT00 L ye ye X7 X X wh rd rd X6 LP8 LP9 LP6 LP W V U -V +V -V + Positive R R Chopper DC DC X bn - Negative IGBT-Control X LP7 LP Encoder-Systems Digital - Analog boards & Bus systems GL CPU - Controlboard L X X Displayboard L+ V DC L- Safe Stop PowerStage Option + - L L L EMC-Filter External Elektronic supply max 70V DC 6 Instruction and Operating Manual Misprints and technical changes reserved

27 TA-U...U50.. TA-U8..U5 Externer Brems- Widerstand R Thermal switch Brake resistor PT00 ye ye wh rd X7 X -V +V W V U + Positive R R Chopper - Negative IGBT-Control Encoder Systems X Displayboard E rd X6 -V +V X Digital - Analog boards & Bus Systems X og X X8 rd PowerStage DC DC + - GL Charge resistor X L L A bn A CPU - Controlboard Option + - L+ V DC L- L L L EMC-Filter External Elektronic supply max 70V DC Safe Stop Misprints and technical changes reserved Instruction and Operating Manual 7

28 TA-U...U50.. TA-U...U90 ye ye k k7 Input -V 50 C X5 - + L K Charge resistor EMC-Filter U V W DC-Bussfilter L L L L GL Powerstage (IGBT-Control) A A - ; wh,bu,gn,bn - ; wh,bu,gn,bn - ; wh,bu,gn,bn Thermal switch heatzink PT00 (TA-U55-65) Heatzink bottom U to U65 * Powerstage # bn K E E5 Blower E5 V # * U55 U U65 U0 U75 U7 U90 U5 ye ye wh rd X6 X7 X8 X5 X bu wh rd rd rd -V X X0 X V -V +V DC 8 VDC PowerStage X og L+ DC VDC L- Safe Stop X bn X capacitor bottom Heatzink bottom Heatzink top E E E bn rd X8 rd X7 rd X6 X Encoder-Systems Digital analog boards & Bus systems - + -V +V -V +V -V +V CPU-Controlboard + Option Ext. Elektronic supply - max 70V DC to TA-U0 Option Ext. Elektronic supply DC BUSS 0-800V X X L Powersupply (starting TA-U75) + - L start at TA-U7... Displayboard 8 Instruction and Operating Manual Misprints and technical changes reserved

29 TA-U...U50.. TA-U0 PowerStage Heatzink Top E rd X -V +V -V -V E +V rd X5 Heatzink Bottom U V W capacitor - ; wh,bu,gn,bn - ; wh,bu,gn,bn - ; wh,bu,gn,bn Powerstage (IGBT-Control) E Thermal switch heatzink IGBT- Top PT00 K rd X ye ye wh rd rt X bu wh X8 +V X X0 X9-8 VDC + -V +V EXT DC DC L L X6 bu rd X X K DC-Bussfilter Charge resistor A A bn X5 X Digital analog boards & Bus systems X Displayboard GL bn X EMC-Filter Option Ext. Elektronic supply + - X og L+ VDC L- CPU-Controlboard - + Option L L L L L Safe Stop Misprints and technical changes reserved Instruction and Operating Manual 9

30 TA-U...U50..5 TA-U50 U V W - ; wh,bu,gn,bn - ; wh,bu,gn,bn - ; wh,bu,gn,bn Powerstage (IGBT-Control) capacitor left Thermal switch heatzink IGBT- Top PT00 E E rd X rd capacitor right K E5 X ye ye wh rd X bu wh X8 Powerstage rd -V +V -V +V X X0 X9-8 VDC + -V +V PowerStage -V +V DC DC L Charge resistor L EXT X5 X IGBT- Heatzink rectifier Heatzink rectifier E bu rd bn 50 C IGBT- Center PT00 bu wh ye rd E ye ye X rd X5 wh rd X8 bu ye rd X7 X X - + X -V -V +V -V -0V +V -V +V Powersupply DC BUSS 0-800V K DC-Bussfilter A A bn X6 X5 X Encoder-Systems Digital analog boards & Bus systems X Displayboard GL bn X EMC-Filter Option Ext. Elektronic supply + - X og L+ VDC L- CPU-Controlboard - + Option L L L L L Safe Stop 0 Instruction and Operating Manual Misprints and technical changes reserved

31 TA-U...U50..6 TA-U50 U V W L V00/TA-U 0-NTC (R) d (L) d 0c ye 8c ye a a ye 8c wh 0c wh 8a wh 0a wh 6c bu 6c c rd DC-Bussfilter L - ; wh,bu,gn,bn - ; wh,bu,gn,bn - ; wh,bu,gn,bn Powerstage (IGBT-Control) A A Thermal switch heatzink right capacitor left capacitor right IGBTs right IGBTs left heatzink left PT00 E. rd rd E. E. rd rd E. K E5 X6 X8 X X X7 X bu Powerstage bn bn bu rd ws bu ge ge rt rd rd bu wh rd X5 X -V PowerStage X X0 X9 -V +V -V +V +V - 8 VDC + -V +V DC DC EXT -V +V X X X5 IGBTheatzink right IGBTheatzink left E bu rd bn E IGBT-center left PT00 bn Encoder- Systems IGBT- center right PT00 bu wh ye rd bu wh ye rd Digital analog boards & Bus systems wh rd X8 bu ye rd X7 X X7 X8 X X wh rd bu ye rd X X V -0V +V -V +V -V -0V +V Powersupply right DC BUSS 0-800V Powersupply links DC BUSS 0-800V Displayboard K Charge resistor K Charge resistor K Charge resistor GL EMC-Filter Option Ext. Elektronic supply L + - L X og VDC L+ L- CPU-Controlboard - + Option L L L Safe Stop Misprints and technical changes reserved Instruction and Operating Manual

32 TA-U...U50.0 Setting up. Setting up instructions Follow the safety advises in Chapter. Furthermore the following advice for installation have to be applied. The installation should only be done by qualified personnel. Interchanging of the terminals U, V, W while connecting synchronous motor results in a malfunction of the motor. Furthermore, the encoder cable from the motor has to be a screened cable. TAE is offering premounted cables for this purpose. Without the correct connection of the cable, the drive is not functional. During installation, general installation regulations such as the following should be observed: VDE 000 General requirements for the installation of power with mains voltage up to 000V. VDE 0 VDE 060 General requirements for the installation of electrical equipment for production and tooling machines. Requirements for electronic equipment for use in electrical power installations. Further regulations may have to be observed if a special use for the unit is planned. As protection equipment the following concepts could be used if allowed by your energy supplier: Fault-Voltage-circuit-breaker (FU), protection earth or grounding (if allowed), Fault-Current-circuit-breaker (FI) can not be used. High leakage currents of EMC filters could trigger the protection device. Use only functional devices. After safety equipment has been triggered, the cause must be found and the failure has to be corrected. Defects on the device can only be repaired by TAE or from TAE authorized qualified personal. Safety equipment must not be bypassed or removed. More information about the provided safety and protection equipment may be found in Chapter 7.0 and Switching Devices According to the VDE regulations, the controller must be connected to mains supply line in such a manner that it can be separated from the mains supply with suitable circuit breakers (for example main switch, circuit)... Arrangement of Wires The supply cable should be a stranded conductor and not a solid conductor type to achieve proper connection inside the terminal block. Rails for high current with their screw connection are also suited. Cable lengths inside the wiring cabinet should be kept to a minimum. The supply cables, motor cables and control cables should never run together in the same trunking or conduit. Keep the electronic control cables separated from the power control cables to avoid feedback. The distance should be at least 0 cm. For the digital and analog reference and feedback cables screened cable has to be used in general. Since the cable between regulator and motor is the major source of radiated and conducted interference, it should be a screened type and as short as possible. Instruction and Operating Manual Misprints and technical changes reserved

33 TA-U...U50 TAE-Drive screened motor cable with clip.. Conditions for Grounding All metal frames have to be connected to ground by their own. Make a well defined path for high ground currents. For short-circuits to frame and leakage currents of filter components exists minimum cross-sections. If one or two phases become disconnected the EMC filter can produce leakage currents up to 00mA. Filters and devices with build in filters have to be connected to ground before mains. To clamp high frequency currents it is required to take some care along to the advice made above about grounding: All grounding leads should be as short as possible. Poor connections and loops of cable will act as aerials and pick up stray radiated emissions. The screen should be connected to ground by removing the coat pressing the screen with a clip to the backplate bonded ground. Do not use a "pig tail" to connect the screen of the cable. The screen should lead into the device. On the motor it is possible to connect the screen with a EMC screwing. On the regulator the screen will be surrounded by a metal clip pressing it on mounting plate or grounding bar. Make ground connection of the regulator by a wide plain on the backplate of the wiring cabinet. It is preferable to use a galvanized backplate not sealed with varnish. This concept does not replace the national safety codes for grounding... International Protection Suit protection class IP0 for switch cabinet mounting. Misprints and technical changes reserved Instruction and Operating Manual

34 PG 000 Antriebstechnik GmbH U V W I-L Bus A B Q SR TA-U...U50..5 Instruction for Mounting It is recommended to use a galvanized backplate. All drives are to be mounted in a vertical position. The location where the unit is mounted should be free of dust, moisture and aggressive gas. In cases where the unit or the switch cabinet is subjected to excessive vibrations, it is recommended to protect the electronic components by either mounting the plate or the complete switch cabinet in a shock and vibration absorbing manner. The sum of the air flows of the devices in the switch cabinet must be less to the air flow of the switch cabinet. The power data sheet shown in the technical data for the U-drive refer to a internal switch-cabinet-temperature of 0-0 C. (see drawing) Drawing The left picture shows the drive mounted in a optimal position. In the right hand picture the drive is mounted too high. The developed heat cannot escape from the upper part of the cabinet...6 Arrangement in Switch Cabinet If several drives are installed next to each other, then a minimum clearance of 50mm should be maintained. When installing several drives one above the other, a minimum clearance of 00mm should be maintained. For units without heat source,-for example cable channels - then a minimum clearance should be observed. This spacing is 50mm above and 50mm below the units and 0mm to each side. Power Supply and Motor Cable Keep the separation of input and output cables as great as possible to prevent feedback. Input and output cables should never be run together in the same trunking or conduit. Power supply cable and motor cable must be screened and should not run side by side, or in the same cable channel. Switch cabinet Main supply line cable min. 50mm Cable channal U-DRIVE M PG 000 Mounting plate (metall, conductive) cable RS / 85 min. 0mm TA-U7 / 5 universal drive Large surface contact with shielding conduit min. 50mm Sensor cable motor cable Cable channal Instruction and Operating Manual Misprints and technical changes reserved

35 TA-U...U Braking Unit Connection between braking chopper, braking resistor and regulator are a source of radiated and conducted interference. The cable should be screened and as short as possible. Ensure proper grounding (Chapter..). 5.0 Connections 5. Power Connections Option Option 0A L L 0A L L UD_EX P-S-C input power amplifier opening / stop for safe stop V DC / 0mA 0A L L 0A L L UD_EX P-S-C Input power amplifier opening / stop for safe stop V DC / 0mA + - +V 0V L L L (Ph) + - +V 0V L L L (Ph) + - L+ L- L L L + - L+ L- L L L External Power Supply Safe Stop Main input B+ B- TA-U...5 Power terminals External Power Supply Safe Stop Main input TA-U...0 Power terminals R R + - U V W + - U V W External Brake resistor R BUSS Voltage u v w M BUSS Voltage u v w M Input power amplifier opening / stop for safe stop V DC / 0mA Option L L +V 0V L L L (Ph) 0A 0A LL External Power Supply L+ L- L L L Safe Stop Main input TA-U Power terminals + - U V W BUSS Voltage u v w M Misprints and technical changes reserved Instruction and Operating Manual 5

36 TA-U...U50 5. Connection Diagram Controlboard 5.. Connection Diagram Controlboard standard Alternative PLC control (Reset default) (Run right default) (Run left default) (Stop default) 0-0V External DIP-S ON DIP-S ON OFF (ready for run default) (Common fault default) 0 Programmable input Programmable input Programmable input Programmable input OFF ON OFF DIP-S 0 0 nominal value Potentiometer 0-0mA/ -0mA Programmable output Programmable output Programmable output Programmable output (Brake On) * R +V max 00mA 0R +0V max ma S- 00R IN PTC max 50mA OUT max 50V/A left right BR5 Supply Digital inputs S- DC external OFF 5-0V terminal ON internal GND S- 0R S- AGND 5 OFF DIP Switch S (Factory adjustment) ON S X5 X BR5 Yellow - input terminal Yellow - input terminal Yellow - input terminal Yellow - input terminal 5 Yellow - output terminal 0/ Yellow - output terminal / UD-CPU PCB - 00 Controlboard for TA-U... * At Brake function active (parameter ) is relay output at terminal / generally configured to control the brake. 6 Instruction and Operating Manual Misprints and technical changes reserved

37 TA-U...U Connection Diagram Controlboard save Torque +V +V Channal + Feedback (STO) Safety modul Safe Torque off (STO) Channal Safety modul Safe Torque off (STO) Channal 0V 0V * L+ L- V DC / 0mA TA-U R +V max 00mA max 0mA/Eingang Supply Digital inputs S- DC External OFF 5-0V Terminal ON internal R GND S- +0V max ma S- 00R IN PTC max 50mA OUT 0R S- AGND max 50V/A left right BR5 BR5 right 5 OFF DIP Switch S (Factory adjustment) ON 7 Yellow - input terminal S BR5 Yellow - input terminal Yellow - input terminal Yellow - input terminal 5 Yellow - output terminal 0/ Yellow - output terminal / UD-CPU PCB - 00 Controlboard for TA-U... * At Brake function active (parameter ) is relay output at terminal / generally configured to control the brake. In this case the terminals 59 and 6 must be used as STO feedback (Analogue-Digital-upgrading) Following configuration of parameters is neccessary for channels operating with feedback Parameter value Parameter Bit value Misprints and technical changes reserved Instruction and Operating Manual 7

38 TA-U...U50 5. Connection Diagram Encoders 5.. Encoder standard TAE Motor terminal box WH P P RD P 0 zero point master signal Z GND V Out +6,5V RD 6 HS BN 5 HS YE HS PK HS5 BU HS GN supply voltage encoder +0V GND BK Encoder or Initiators for angle Synchronization Reference Reference Temperature evaluation Temperature evaluation actual value output conductance input Com Out B Out A Com IN B IN A Com Z zero point slave signal Z Com Z VT WH GY R GND GND B A B A Z S- Z 0R +V +6,5V 0V UD-Encoder PCB (default) - 0 for TA-U... 0R S- S- 0R GND 0R GND *) Temperature evaluation *) Temperature evaluation Klixon = Pre-warning PT00 = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software Klixon = Switch-OFF PT00 = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software 8 Instruction and Operating Manual Misprints and technical changes reserved

39 TA-U...U Encoder RS actual value output conductance input Com B A Com B A Encoder or Initiators for angle Synchronization Reference Reference Com Z Zero point slave signal Z Com Z Zero point master signal Z GND +V S- S- S- 6 Zero pulse Z (invert) Zero pulse Z Zero pulse Z (invert) Zero pulse Z Option GND GND GND GND +V Out UD-Encoder PCB (RS) - 0 for TA-U... TAE Motor terminal box WH P P RD P supply voltage encoder +5V RD 5 6 Signal V Signal V (invert) GY PK 7 Signal W (invert) BK 8 Signal W VT 9 Signal U (invert) BN Signal U WH Signal A (invert) GN Signal A YE Signal B (invert) GY/PK Signal B RD/BU 0 WH/YE supply voltage encoder +0V GND BU BN/GN Temperature evaluation WH/GN 5 Temperature evaluation YE/BN GND +5V 0V AGND *) Temperature evaluation *) Temperature evaluation Klixon PT00 = Pre-warning = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software Klixon PT00 = Switch-OFF = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software Misprints and technical changes reserved Instruction and Operating Manual 9

40 TA-U...U Resolver - 0 Bit Resolver Plug assignment TAE Motors ws rt P P P Encoder or Initiators for angle Synchronization Reference Reference Temperature evaluation Temperature evaluation actual value output conductance input zero point master signal Z Sin+ Cos+ Ref+ Sin- Cos- Ref- Com Out B Out A Com IN B IN A GND V Out Com Z zero point slave signal Z Com Z BK RD VT BU PK GY BN 0,5 mm GN+BN WH 0,5 mm R GND B A B A Z S- R Z +V UD-Resolver PCB - 0 for TA-U... 0R Sin+ (S) Sin- (S) Cos- (S) Cos+ (S) Ref+ (R) Ref- (R) S- S- 0R 0R GND Colour TAE-cable *) Temperature evaluation *) Temperature evaluation Klixon = Pre-warning PT00 = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software Klixon = Switch-OFF PT00 = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software 0 Instruction and Operating Manual Misprints and technical changes reserved

41 TA-U...U Resolver Bit Resolver Plug assignment TAE Motors ws rt P P P Encoder or Initiators for angle Synchronization actual value output conductance input Reference Reference Temperature evaluation Temperature evaluation machine proximiti switch zero point master signal Z Sin+ Cos+ Ref+ Sin- Cos- Ref- GND V Out Com Out B Out A Com IN B IN A Com Z zero point slave signal Z Com Z BK RD VT BU PK GY BN 0,5 mm GN+BN WH 0,5 mm R GND B A B A Z S- R Z +V UD-Resolver PCB - 06 for TA-U... 0R Sin+ (S) Sin- (S) Cos- (S) Cos+ (S) Ref+ (R) Ref- (R) S- S- 0R 0R GND Colour TAE-cable *) Temperature evaluation *) Temperature evaluation Klixon = Pre-warning PT00 = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software Klixon = Switch-OFF PT00 = Temperature indicator, prewarning and switch-off preseted with software KTY80 = Temperature indicator, prewarning and switch-off preseted with software Misprints and technical changes reserved Instruction and Operating Manual