User Manual. A3930 Enterprise Gateway

Transcription

1 User Manual A3930 Enterprise Gateway 1

2 Legal Notices Copyright 2018 Windrock Incorporated. All rights reserved. No part of this manual may be reproduced or transmitted in any form or by any mean without the written permission from Windrock Incorporated. Software and Firmware License Notice Your license agreement with Windrock Incorporated authorizes the number of copies which can be made and the computer systems on which they may be used. Any unauthorized duplication or use of Windrock software or firmware in whole or in part, in print, or in any other storage and retrieval system, is forbidden. Disclaimer The manual is provided for informational purposes. Windrock Incorporated makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Windrock Incorporated shall not be liable for errors, omissions, or inconsistencies which may be contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. Information in this document is subject to change without notice and does not represent a commitment on the part of Windrock Incorporated. Any software described in this document is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of the agreement. Important Safety Notices When used in accordance with the instructions in this manual and the associated control drawings, Windrock Spotlight is approved for use in Class 1 Division 2 and unclassified areas. Failure to follow this manual may result in an explosion hazard when used in hazardous locations or improper operation. The examples and diagrams in this manual are included for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Windrock Inc. cannot assume responsibility or liability for actual use based upon examples and diagrams. For any questions, problems, or service for any Windrock products, including Windrock Spotlight, visit the Windrock web site at Inquiries may also be directed to support@windrock.com or Windrock, Inc 1832 Midpark Drive, Suite 102 Knoxville, TN

3 Table of Contents 1 A3930 Windrock Spotlight Gateway Connections Indicators Operation Included Accessories General Gateway WiFi Antennas Gateway LTE Antennas System Installation General Hazardous Locations On-site Assembly Installation Overview Gateway Mounting Gateway Power Requirements Environment Maintenance and Cleaning Specifications Appendix Gateway Mounting Options Gateway Control Drawing

4 1 A3930 Windrock Spotlight Gateway THE A3930 CONTAINS NO USER SERVICEABLE COMPONENTS. ANY ATTEMPT TO MODIFY THIS DEVICE, USE FOR OTHER THAN ITS INTENDED PURPOSE, OR SUBSTITUTION OF COMPONENTS MAY DAMAGE THIS DEVICE LEADING TO UNRELIABLE OPERATION AND DECREASED PROTECTION FOR THE DEVICE BEING MONITORED. LA A3930 NE CONTIENT AUCUNS RÉPARABLE. TOUTE TENTATIVE DE MODIFICATION DE CET APPAREIL, UTILISER POUR LES AUTRES QUE SA DESTINATION, OU LA SUBSTITUTION DE COMPOSANTS PEUT ENDOMMAGER CET APPAREIL MENANT À PEU FIABLE, OPÉRATION ET UNE DIMINUTION DE PROTECTION POUR LE DISPOSITIF SURVEILLÉ. 1.1 Connections The A3930 Enterprise Gateway (Fig. 1-1) uses the B+B SmartWorx router by Advantech. This router utilizes two (2) 4G LTE Antennas to communicate to the cellular network. There is one (1) WiFi Antenna connection for direct communication to WiFi enabled Windrock devices, such as the Spotlight Controller. The unit operates on a low voltage DC supply, exact specifications are shown in Section 5. Figure 1-1, A3630 Gateway A universal SIM card has been installed in the Enterprise Gateway. This SIM card has been pre-configured with the ability to communicate with most big cellular providers, thus making it easier to connect to the cloud than traditional methods. To prevent damage during shipping, the router and antennas are packaged separately. See Section 3 for details on assembly. External WiFi and LTE cable assemblies have been tied off to the side of the enclosure. If signal strength is an issue, these cable assemblies can be connected to the router for external access. 4G LTE Antenna The industrial router has two RP-SMA Female Jack (Female Socket) Connectors that are used to connect the cellular antenna. WiFi Antenna The industrial router unit has one RP-SMA Female Jack (Male Pin) Connector used to connect the WiFi Antenna. Power Input - Power is applied via the integral power cable.. NOTE: EQUIPMENT SHALL BE POWERED BY AN APPROVED SELV LPS POWER SOURCE. Power connection and mounting requirements are both detailed in Section Indicators WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. ADVERTISSEMENT RIAQUE D EXPLOSION AVANT DE DECONNECTOR L EQUIPMENT, COUPER LE COURENT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX. There are nine LED indicators located on the front of the router to provide router status. Only four of the nine are important in this application, refer to Table 1-2. Under normal operation, the router will have a green PWR and SIM LED. Ideally, the router will indicate a Strong or Adequate WAN LED pattern frequency, based on the last 10 seconds of cellular network connectivity. 4

5 Label LED Color State Description PWR Green Blinking Router is ready On Fast Blinking Starting of the router Updating firmware SIM Green On (Green color) The first SIM card is active Yellow On (Yellow color) The second SIM card is active (Not Typical) WAN Yellow LED goes out 1x per one sec. Signal strength is from -50dBm to -69 dbm (Strong signal) LED goes out 1x per two sec. LED goes out 1x per five sec. Signal strength is from -70dBm to -89 dbm (Adequate signal) Signal strength is from -90dBm to -113 dbm (Marginal signal) DAT Red Blinking Communication in progress on radio channel 1.3 Operation Table 1-2. Status Indication Once installed and initial operation has been verified, long-term user interaction with the A3930 is not required. When applying initial power to the Gateway, the installer should verify proper operation by using a mobile device and connecting to the WiFi network. For specific details, refer to the associated Windrock IIoT product User Manual (i.e. Spotlight User Manual). WARNING: If A3930 is not operating properly, then unit must be returned to Windrock for repair service. Contact your sales representative or Windrock directly. AVERTISSEMENT : Si A3930 ne fonctionne pas correctement, puis doit être renvoyé à Windrock des réparations. Contactez votre représentant commercial ou Windrock directement 2 Included Accessories 2.1 General Spotlight systems have ONLY been approved for use using the accessories listed in the following section. NOTE: THE SAFETY OF ANY SYSTEM INCORPORATING THE EQUIPMENT IS THE RESPONSIBILITY OF THE INSTALLER OF THE SYSTEM. IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. 2.2 Gateway WiFi Antennas Letter Part Router Connection A WiFi Antenna WiFi B Cellular LTE Antenna DIV C Cellular LTE Antenna ANT D Internal Power Cable PWR E External Cellular LTE Antenna Connection (Not Typically Used) DIV F External WiFi Antenna Connection (Not Typically Used) WiFi G External Ethernet Connection (Not Typically Used) LAN H External Cellular LTE Antenna (Not Typically Used) ANT I External Power Cable - Figure 2-1, Gateway Connections The Gateway uses one WiFi antenna as shown in Figure 2-1. This 90 hinged, 5dBi antenna operates at 2.4GHz, connecting to the router using a SMA-RP (F) connector. 5

6 2.3 Gateway LTE Antennas The Gateway uses two cellular LTE antennas as shown in Figure 2-1. These 90 hinged, ultra-wide band dipole LTE antennas are designed for use with 4G LTE modules. It is an omni-directional antenna and the radiation patterns are stable across all major cellular (2g/3g/4g) bands. They connect to the router using an SMA-RP (M) connector. 3 System Installation 3.1 General NOTE: THE SAFETY OF ANY SYSTEM INCORPORATING THE EQUIPMENT IS THE RESPONSIBILITY OF THE INSTALLER OF THE SYSTEM. IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. NOTICE Review this section of the manual prior to installation. For questions regarding installation, contact your Windrock salesperson or Windrock Customer Support. ADVERTISSEMENT Cette section du manuel est uniquement à des fins de référence. Contacter votre vendeur Windrock ou Windrock service clientèle pour toute question concernant l'installation. 3.2 Hazardous Locations THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS 1, DIVISION 2, GROUPS A-D OR NON-HAZARDOUS LOCATIONS ONLY. WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. ADVERTISSEMENT RIAQUE D EXPLOSION AVANT DE DECONNECTOR L EQUIPMENT, COUPER LE COURENT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX. SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2 ALL WIRING MUST BE IN ACCORDANCE WITH APPROPRIATE SECTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE AND IN ACCORDANCE WITH THE AUTHORITY HAVING JURISDICTION. For further information, including control drawings and entity parameters, visit the OEM website shown in both Section 5 and On-site Assembly To prevent damage during shipping, the router and antennas are packaged separately, and therefore need to be attached on-site. To complete the on-site assembly, a Phillips head screwdriver is needed. Refer to the photo in Figure 2-1 for reference and use the parts listed in Table ) Attach router to enclosure DIN rail 2) Attach WiFi antenna to Gateway. Orient direction of antenna according to Figure 3-1. NOTE: Hold the antenna steady in position shown while screw-mounting the connection. Improper technique can damage the antenna Description Qty WiFi antenna 1 4G LTE antenna 2 Router 1 Gateway Enclosure 1 Aluminum Mounting Bars 2 (Mounting Option #1) OEM foot kit 1 (Mounting Option #2) Table 3-1, On-site Assembly Parts 6

7 3) Attach both Cellular LTE antennas to DIV and ANT connections on router. Orient direction of antennas according to Figure 2-1. NOTE: Hold the antenna steady in position shown while screw-mounting the connection. Improper technique can damage the antennas. 4) Connect internal power cable to router PWR. 5) Connect Ethernet cable to router LAN. 6) Install mounting hardware on the bottom of the enclosure. Mounting Option #1 or Mounting Option #2 (Section 3.5) are both fastened to the enclosure using the flat head screws included in the OEM foot kit and a Phillips head screwdriver. 3.4 Installation Overview 1) If the Gateway install is part of a new online system commissioning, ensure compressor is both de-energized and locked out/tagged out per facility s standard procedures. Adhere to all safety procedures required by the facility and acquire all necessary work permits. 2) Choose Gateway mounting location. For details, see Section 3.5. Important: Gateway location is central to all Controllers in vicinity. 3) Drill holes at Gateway mounting location. If using aluminum mounting bars AND wall thickness is larger than 0.125, customer must supply four 1/4-20 screws longer than supplied in the Windrock kit (1/4-20 x 1 ). 4) Assemble Gateway per Section ) Mount A3930 Gateway unit. If using the aluminum mounting bars, attach using 1/4-20 screws, lock washers, and nuts provided with the system. If using the plastic mounting feet, provide #10 screws (supplied by customer). 6) Customer must provide supply voltage at desired mounting location. For details, see Section 3.6. Ensure power is deenergized. 7) Install disconnecting device, clearly marked (supplied by customer). 8) Connect 24Vdc integral power cable to disconnecting device. a. White conductor is positive. b. Black conductor is ground return. 9) Energize A3930 Gateway unit. Once powered on, the Gateway needs time to boot and automatically configure the WiFi and connect to the cellular network. This may take as long as 30 to 40 minutes. 10) For further details on system verification, refer to the associated Windrock IIoT product User Manual (i.e. Spotlight User Manual). 3.5 Gateway Mounting Care must be taken when choosing the location for the Spotlight Gateway. A few considerations must be taken into account: a. Location is within unobstructed line-of-sight of Gateway, ideally less than 50 feet from the furthest Controller. Figure 3-2, Gateway Option #1 Mounting b. Do not position the Gateway so that it is difficult to operate the disconnecting device. c. Mount the Gateway such that the router indicators are easily visible through the windowed enclosure. 7

8 Figure 3-4, Gateway Option #2 Mounting The Spotlight Gateway is intended to be mounted on the exterior of any sheet metal enclosure or flat wall surface. Once done, the enclosure should be mounted using the fastener stack shown in Figure 3-3. These fasteners are included with a standard system: Item 1, Four (4) 1/4-20 X 1 screws Item 2, Eight (8) flat washers Item 3, Four (4) split lock washers Item 4, Four (4) hex nuts. Depending on site conditions, longer screws may be needed to complete installation. Mount the Gateway such that the router indicators are easily visible through the windowed enclosure. Gateway Mounting Option #2 can also be used to secure the Gateway Enclosure. The OEM polycarbonate enclosure includes a plastic mounting foot kit. If this option is better suited for the installation, install each of the four feet to the enclosure using the included flat head screws. #10 screws (not included) must then be used to fasten the enclosure to a structure. Mounting hole dimensions are shown in Figure 3-2 and Figure 3-4 as well as in Section Gateway Power Requirements The Enterprise Gateway shall be powered from an approved SELV LPS 10VDC 60VDC power source. Locations that do not have 10VDC 60VDC available will require the addition of 10VDC 60VDC power supplies rated for the installed location. The amount of power required is detailed in Section 5, Specifications. PERMANENTLY CONNECTED EQUIPMENT must have a circuit breaker or switch included in the installation. It must be suitably located and easily reached. It must be marked as the disconnecting device for the equipment. It must be rated for the environment, the voltage, and the amount of power required by the entire system. Access to disconnect devices must not be obstructed. The A3930 Gateway is supplied with integral 30 long 22AWG power cables. It is recommended for the installer to terminate power into an approved junction box near equipment installation location. Conductors must be of sufficient size to carry the amount of current required for the entire system. 3.7 Environment This equipment has been rated for outdoor use (IP55) for use in weather with an ambient temperature range from -40 C to +75 C. Enclosures exposed to sunlight may also be heated above the rated temperature. Supplemental cooling may be required in these environments. 4 Maintenance and Cleaning The Gateway can be structurally mounted in two different ways. The first way (Option # 1, Figure 3-2) uses two slotted aluminum mounting bars that accept #10-32 screws. Windrock recommends using this mounting method. Attach the mounting bars to the enclosure using the flathead screws included with Figure 3-3, Option # 1 Mounting Fasteners the plastic mounting feet (Option # 2, Figure 3-4). The Windrock Spotlight contains no user serviceable parts and requires no routine maintenance. Repair and support are provided by Windrock Inc. only. Firmware and software updates are available periodically. Both the Gateway and Controller automatically installs updates as needed. The use of cleaning chemicals is not recommended. Dust and dirt may be removed with a soft cloth. 8

9 5 A3930 Specifications Mechanical Enclosure Dimensions x x 7.86 Weight Mounting Environmental Temperature Range Ingress Protection Rating Electrical Input Voltage Input Power Industry Certifications & Approvals 8.5lb Wall Mount, for dimensions see CD Operating: -40 C to +75 C IP55 10VDC-60VDC Using approved SELV LPS power source Hazardous Area ISA /CSA 213, Class I, Division 2 Emmissions/ Immunity FCC Part 15, Subpart B; ICES W max Safety UL ; CAN/CSA C22.2 No Certifying Body SGS Q-Mark Certification For complete technical specifications, refer to SmartFlex LTE & LAN Router datasheet. Visit the Advantech website for further details: Revision History Release 9

10 6 Appendix. 6.1 Gateway Mounting Options 6.2 Gateway Control Drawing 10

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