Stager Controller 2.1

Transcription

1 Stager Controller 2.1 Service Manual JKmatic 1

2 TABLE OF CONTENTS Important Please Read:... 3 Controller Dimension(mm)...4 Installation...5 Specifications:...5 Operating Principle...6 Features:... 7 Display Features...8 Network/Communication Cables & Connections...9 Operation Time setting Setting of service mode: Setting of "M" Program: Setting of SProg: Setting of COMM mode Testing and debugging Process detection and Manual operation...27 Appendix

3 Important Please Read: The information, specifications and illustrations in this manual are based on the latest information available at the time of printing. The manufacturer reserves the right to make changes at any time without notice. This manual is intended as a guide for service of the controller only. System installation requires information from a number of suppliers not known at the time of control manufacture. This product should be installed by a plumbing professional. This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be required at the time of installation. If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. a pressure reducing valve must be installed if pressure exceeds 125 psi. Do not install the unit where temperatures may drop below 32 F (0 C) or above 110 F(43 C). Do not strike the controller or any of the components. We are responsible for the failure of manufacturing defects of controller. A prefilter should be used on installations in which free solids are present. Correct and constant voltage must be supplied to the controller to maintain proper function. The plug of the controller s ground wire must be grounded. Current protector should be used with controller s electric source. The maximum current is 1A. If it be set at outdoor, please make sure have method of rain prevention and protection of sunshine. Altitude < 2000m 3

4 Controller Dimension(mm) 4

5 Installation Four M4 bolts fixed on the support Connect a hose of 1/4 "or 6 mm in diameter into the signal hole of the distributor for the current application. 1. Power supply of 230V/50HZ or 110V/60HZ. 2. Installed on the support bracket or in the control cabinet. 3. The bracket needs to be fastened firmly to prevent safety risks caused by vibration mm space both on the left and right side of controller needed for the sake of maintenance. 5. No less than 500 mm space needed below the controller to install a control hose. Specifications: Frequency Range: 50/60HZ Voltage Range: 230V/110V (To be confirmed) Power Rating: 20W Max Humidity: 75%RH, non-condensing Temperature : >32 (0 ) <140 (60 ) Maximum control pressure: 118 PSI (8 Bar) Power specification: AC230/5A Weight:3Kg 5

6 Operating Principle Module of Man-Machine Dialogue gue Module of Parameter Communication Module Module of Flowrate Measure Module of Timing Reference Module of Display Module of Regeneration Control Master Module of Device monitor Module of Signal Sync Relative Device of Regeneration Module of Pressure Source Distribution The controller enters to the Module of Parameter followed by Module of Flowrate Measure or Module of Timing Reference ( including weakly timer mode, interval timer mode) setting regeneration of the current unit operation. Set parameters by entering the selected operation mode. Flow rate equipped mode: initiate a regeneration by a pulse signal from the current water output volume. Weekly timer mode: initiate a regeneration by daily frequency for the period of one week. 6

7 Interval timer mode: initiate a regeneration by the operation period. A regeneration process is equipped by controller, the Regeneration Control Master controls pressure distributors running through Module of Signal Sync. The regeneration process can be monitored by a monitor device, then it will be back to the original parameters and proceed to the next cycle once the regeneration is completed. The controller enters to Communication Module, allowing communication among controllers, thus realizing muti-tanks online supplying treated water and one unit in standby, or all units in parallel service and regeneration sequentially. Note: see attached page for distributor application. Features: 1. JKA stager controller has muti-function, developed specifically for water filtration, softening, desalination and other water treatment system ; 2. Easy to operate, no need for expertise; 3. The settled parameters are protected by password, Not free to change; 4. Various regeneration initiating modes (including weakly timer mode, interval timer mode, Flow Rate Equipped Mode and remote control mode), the regeneration choice made accordingly. Under specific circumstances, manual regeneration is chosen. 5. The controller can memorize, all displays and programming during a power failure are stored for use upon power re-application. It retains all values, without loss. 6. To accommodate the field environment, the generation cycle could be adjusted. 7

8 Display Features JKmatic STAGER CONTROLLER Date &Time *Communication Mode *Service Mode S 10:40:50 INVL S/B FR T:00120m R:00100m Weekdays *Service Parameters *Standby Unit Power LED WORK FLOW RINSE Regeneration LED Flow LED ESC Enter Adjusting buttons Communication Mode: S: Single tank mode E: All tanks in parallel service and regeneration sequentially D: Multiple tanks in service and one in standby X: Communication system failure Service Mode: INVL: Interval mode Vol: Flow mode NEXT FRI: Week mode Remote: Initiate regeneration only by signal Service Parameter: service parameters under different service mode Standby: display only when the controller is in standby state 8

9 Network/Communication Cables & Connections Comm Remote Pulse signal Input Output S3 Output S2 Output S1 Distributor interface Power 230V/110V CAN- 03 CAN+ 04 YC- 05 YC+ 06 GND 07 P 08 12V N.O N.O N.O 15 N 16 M1C 17 M2C 18 M2C 19 M1C 20 M1O 21 N 22 L 23 PE 24 Power Pack 230VAC 50HZ or 110VAC 60HZ, please confirm power specification before use. And contact distributors or manufacturer if it is inconsistent. Range of power supply within ±10% nominal voltage. Stabilized voltage supply might be necessary if the voltage fluctuation beyond the default, otherwise any damages caused are excluded in warranty coverage. Working temperature:5 ~60. Output S1(14,15), S2(12,13),S3(10,11)are dry contact. Electric relay have to use if the voltage above 20W, otherwise ( load power=<20w) the controller could be connected directly. 9

10 Pulse zone Flow meter connection: A sensor with JKTT: Connect the Red Line of Flow meter to Terminal v; connect sensor black (white) line to point P of terminal 08; connect shield line to point 07 of terminal 7. Remote input terminal (05,06): when terminal 05 and terminal 06 is short circuit by external circuit, the system is forced to start regenerating. The appropriate area of the distributor interface will send a signal to the stagger. Communication interface. Multiple sets of controller are communicated by shielded twisted pair, D model or E model is realized. When several controllers are online, the white buttons where is the first controller and the controller at the end are should be placed in the "CONNECT" position, as shown below: It is recommended that all wiring terminals should use RVVP/2 0.3 specification cable except power line. Operation 1. Time setting 1.1 Power on Before setting, the controller must connect with power correctly, the screen displays: S 14:18:51 Remote MO 10

11 1.2 How to get into the program Under homepage, press ( )key, it is allowed to set: Password: 0000 Use keys of ( ) to move the cursor, use keys of( ) to change value. Change "0000" to "2017" and press key (ENTER) to enter the setting menu: Clock Mode MProg SProg Manu Test 1.3. Time adjustment. Use key of ( ) to move the cursor to "Clock", and press key (ENTER), the screen displays: Clock MO 14:27:45 To adjust the current time,use( )and( )keys Clock MO 14:27:45 Press key(enter) to confirm the modification and get back to main screen S 14:18:51 Remote MO 11

12 Press key(esc) get back to main screen without adjustment. Clock Mode MProg SProg Manu Test 2. Setting of service mode: Use( )to move cursor to "Mode", press key(enter) to enter "Mode" setting. It displays: Mode COMM Set Use( ) move the cursor to " Mode", press the Enter key to enter "mode" selection: Mode: Volume Week INVL Remote Note: The Selection of regeneration mode should according to specific processing of technique. Volume mode needs coordination of JKTT - flow meter (manufactured by JKmatic) 2.1 Setting of Volume Mode : If use volume mode to start regeneration, press( )to move cursor to " Volume ", press key(enter) to enter into volume mode, it displays: K: P: Σ t Note: K- Pipeline coefficient, refer to the K-value table in Flow-meter brochure. P - Periodic water yield. Σ- Total accumulated water production by volume mode. 12

13 Use ( ) and ( ) to enter the value of " K " and value of " P ". K: Σ P: t Maximum period water quantity can be set: 99999t. Press key(enter) to confirm and get back to main page. To enquire the accumulative flow rate, use ( ) to move the cursor to " Σ ", K: Σ P: t and press key(enter) to enter, the screen displays: Σ:(CLR00100) t " CLR00100 " : Number of regeneration times by " volume " mode is 100 " t " : Total water production of this unit is m³, its total maximum accumulated volume is m³ Note: Value of Σ may not be 0, which is caused by the testing. If press key (ESC) get back to previous menu: K: Σ P: t If press key (ENTER) to reach Clearance control: Clear Password:

14 To delete the value of accumulated volume, press( )and ( )to change " 0000 " to " 4321 " Clear Password: 4321 key(enter) to delete the value. Σ:(CLR00000) t Press key(esc) to get back to main screen after completion, S 14:18:51 Vol MO Q:0.000t/h S: t/h Q: Current flow rate S:Periodic water yield During service, " S " will decrease gradually. It starts regeneration when the value reaches to " 00000t/h ". A screen-shot of service in process: S 14:18:51 Vol MO Q:25.30t/h S: t 2.2 Setting of Week Mode If use weekly timing mode to start regeneration, use ( ) move cursor to " Week " Mode: Volume Week INVL Remote 14

15 Press key(enter), it displays: SU MO TU WE TH FR SA Press( ) to move the cursor to select a date for regeneration(the cursor on selected date will flick frequently and shadowed on the background), it displays: SU MO TU WE TH FR SA Press( ) to change " - " (Close) to " * " (Open) to complete. SU MO TU WE TH FR SA - - * Press key(enter), it displays: Time 00:00:00 Press( )and( ) to set time of regeneration on that very date, Time 01:00:00 As above, regeneration date is set on Tuesday, 1:00 AM Press key(enter)to confirm, and press " ESC " to get back to main screen it displays: S 14:18:51 MO NEXT TU 01:00:00 15

16 Note: In " Week " mode, it is allowed for regeneration only once in a day, and specific regeneration time for each day has to be set every day. If it s necessary to regenerate many times in one day, please select INVL Mode. 2.3 Setting of Time Interval Mode: Under interval mode setting, use ( ) to get to INVL Mode: Volume Week INVL Remote Press key (ENTER), the screen displays: Time Interval 00000min Press( )and( )to set time interval( min), Time Interval 00120min Press key(enter)to confirm. Press " ESC " to get back to main screen: S 14:18:51 INVL MO T:00010m R:00009m Note: Time interval is set based on field technical processing. 2.4 Setting of Remote Mode: Under Remote mode regeneration setting,press( ) get to " Remote " 16

17 Mode : Volume Week INVL Remote Press key(enter)to confirm, it returns back automatically: S 14:18:51 Remote MO In the Remote Mode, ONLY remote orders could be accepted. Note: Above four types of regeneration modes, Remote Mode has its priority, the controller will start regeneration immediately as long as it receives a remote signal, whether it is already in Time Mode or in Volume Mode. 3. Setting of "M" Program: " MProg " is to control duration of each technical process in Multiple tanks Filtration or Softening system. Such as Ion-exchange softening, the process includes three main steps: Backwash, brine, slow washing and rinse. By Setting up the " MProg " to control the time period of each step. Press( )to get to " MProg " Clock Mode MProg SProg Manu Test Press key(enter) to set the main program: MProgram Steps:02 17

18 Press( )to set the step(1-19 step); e.g. " 03 " MProgram Steps:03 Press key (ENTER) to confirm, it displays: ProgStep:01/03 Time: 0010 S Press key (ENTER)to enter into " Time " setting of the first step: ProgStep:01/03 Time: 0010 S Press( )and( )to set the duration( s)(e.g. " 900 " S as follow. Actual time period refers to field techniques) ProgStep:01/03 Time: 0900 S Press key(enter)to confirm ProgStep:01/03 Time: 0900 S And press( )to start the setting of 2 nd step same as 1 st step. ProgStep:02/03 Time: 0010 S Note: The total number of steps needed are based on actual technique. Such as, Two steps Filtration include Process of Backwash and Rinse, and 3 steps Softening includes process of Backwash, brine/exchange, and Rinse. Press key(esc)to get back to the previous menu after MProg Setting completed. 18

19 Clock Mode MProg SProg Manu Test 4. Setting of SProg: When the controller needs to output dry contact (i.e. S1,S2) during regeneration process, SProg setting is a necessary step. Press( )to get to SProg Clock Mode MProg SProg Manu Test Press key(enter)to enter into SProg: SProg S1 S2 S3 Press( )to select " S1 " or " S2 ", and press key(enter). S1Prog 01/ Press( ) to move cursor to corresponding " - ", where needs to output signal to assist in main program, then press ( ) to change " - " to " * ". S1Prog 01/03 * - - For example, the screen above illustrates: The 1st step of regeneration, terminal " S1 " needs to output a signal. The total steps of " MProg " is THREE as above screen presents. Press key (ENTER)to get to previous menu. If " S2" is adopted: 19

20 SProgram S1 S2 S3 Press key(enter)to enter S2 Prog 01/ Press( ) move cursor to " _ ", and press( ) change symbol from " _ " to " * " S2 Prog 01/03 * - - Press key (ENTER) to enter into delay setting of "S2" S2 Prog 01/03 Delay 0001S Press( )and( )to set the Delay period of signal output. S2 Prog 01/03 Delay 0060S Press key Key(ENTER) get back to previous menu, and the setting period should not be longer than corresponding step duration of main program. SProgram S1 S2 S3 Note: " S3" does not have to be set, as it s default, the signal always is output during all the process of regeneration. 20

21 5. Setting of COMM mode In order to adapt to high-flow Filtration or Softener, the JKA2.1 is designed with a communication function. Not only can it realize process of "multiple tanks in service and one in standby " but also "all tanks in parallel service and regeneration sequentially" by connection of terminal "03" and terminal"04". 5.1 Connection-diagram 21

22 Prior to setting, please make sure each controller is connected by twisted pair, which must be greater than 1mm 2. There are two Communication modes of " D " mode and " E " mode. D mode --"Multiple tanks in service and one in standby", once regeneration cycle is complete, the regenerated tank will enter standby state. There is always one tank in standby and the rest tanks all in service. The standby tank begins service to maintain flow rate enough for regeneration, once other in-service tank starts regeneration process. E mode -- "All tanks in parallel service and regeneration sequentially " Every tank is back washed sequentially by E mode and no more than one tank in regeneration at the same time. When the regeneration cycle is complete, the regenerated tank will begin in service immediately. Note: Mode of " D " and " E " are not applicable in setting of Week mode. 5.2 Setting for Communication Connect the controllers according to the above Connection-diagram, the maximum quantity of devices is 10 sets. Enter into the main screen by the password of " 2017 " as previous set. (refer to 1.2) Clock Mode MProg SProg Manu Test Press( ) to get to " Mode " Clock Mode MProg SProg Manu Test Press key (ENTER), it displays: 22

23 Mode COMM Set Press( )to select " COMM Set " Press key(enter), it displays: ID Mode COMM Set COMM set COMM Mode Press key(enter)to enter " ID ": Local ID: 00 Total ID:00 L Press( )set inter connection (e.g: 5 sets of controllers inter connected) LocalID: 01 Total ID:00 L Note: Local ID is unique, same ID is unacceptable in one system. Otherwise, Communication will fail. In addition, the local ID value must be smaller than the total ID value. Press( )to get to Total ID:" 00 " Local ID: 01 Total ID:00 L Press( )to set the numbers. 23

24 Local ID: 01 Total ID:05 L Press key(enter), it displays: Mode COMM set Enter the Mode again: ID Mode COMM Mode Press( )to get to "COMM Mode" COMM Set ID COMM Mode Press key(enter)to enter COMM D E S If select " D " mode, press key(enter) directly, and press " ESC " back to main screen. If select " E " mode, press( )to get to " E " COMM D E S Press key(enter), then press "ESC" back to main scree, Local Setting is complete. If only one set of controller in the system, please select " S ", then press key(enter). Comm Mode D E S Note: "S "is the factory default mode. The setting of other controllers are same as above. 24

25 "D"and "E"are alternative modes, only one mode can be selected. Please power off and restart all the controllers after setting completed. "D"Mode has to use solenoid-valve to realize standby state. "ID"value has to match its position in system. (See Connection-diagram above) "ID"value of controller-no.1 is"01"; "ID"value of controller-no.2 is "02"; "ID"value of controller-no.3 is "03"; "ID"value of controller-no.4 is"04". Screen shot of completed communication setting: (e.g. "D"mode) D 14:18:51 Vol MO Q:0.000t/h S: t/h It s a failure if the screen displays X as follow: (Please review and reset again) X 14:18:51 Vol MO Q:0.000t/h S: t/h The screen shot of completed setting of "S" mode (Single Machine/Default): S 14:18:51 Vol MO Q:0.000t/h S: t/h 6. Testing and debugging Press( )to select"test" under the main screen Clock Mode MProg SProg Manu Test 25

26 Press key(enter)to enter into Test, it displays: Enter Operation Test Esc Stop Press key(enter)to enter to the 1st step of "MProg" setting. (e.g. 3 steps total as below) 01/ S Enter Operation Esc Stop To ensure the valves, connectors and all parts of the system, which match the technical process, before pressing key(enter)to enter into the 2 nd step of Main program, the screen displays similar with 1 st step. Carry out all procedures sequentially, for each procedure reviewing all the valves, connectors and all parts of the system, which match the technical process. 26

27 7. Process detection and Manual operation 7.1 Process detection When the remaining-time/volume reach the preset value, or inputting a remote signal, the controller will start the regeneration process, the screen will display the different stages in the regeneration state. The following example is a main screen display under the process of time mode regeneration: AtuoStep 01/03 Pass 3S Delay 3 seconds, and start to regeneration AtuoStep 01/03 Left 900S After starting of main program, S pro start synchronously if have set. Skip time and Remain time decreases by seconds. Program will get into next stage when time reduce to zero. AtuoStep 02/03 Pass 3S AtuoStep 02/03 Left 3600S AtuoStep 03/03 Pass 3S Delay 3 seconds between 1st-step and 2nd- step of M pro After starting of 2nd- step of main program, S pro start synchronously if have set. Delay 3 seconds between 2nd -step and 3rd- step of M pro AtuoStep 03/03 Left 900S After starting of 3rd- step of main program, S pro start synchronously if have set S 14:18:51 INVL MO T:00100m R:000099m Regeneration process ends, back to main screen. The system enters into service. 27

28 7.2 Manual operation 1. If a regeneration process is initiated manually, "Manu" should be selected in Main screen. Press ( ) to get to "Manu" Clock Mode MProg SProg Manu Test Press key(enter), the screen displays: ManuStep 01/03 Pass 900S When the regeneration starts, the time remainder would decrease gradually, till to zero. Then it starts the 2 nd step, and processes all steps sequentially. Back to Main program automatically after all steps finished. 2. Stop the regeneration process in the middle of it, press ( ) and ( ) together, it displays: NO EXIT? YES Then press key (ENTER)to jump out and back to the main screen. If press key(esc), it would be back to regeneration again. Jump out of the working step during a regeneration process, press and hold key (ESC) for 5 seconds above, it displays: EnterSkip 01/03 Left 600S Press key(enter) to jump out of the working step EnterSkip 02/03 Left 600S 28

29 It will jump to the next program. Press key(enter) again skip all process steps. Appendix 1. K value reference table (This table conforms to national PN10 and metric PVC pipe standard.) PVC Pipeline DN40/ DN50/ DN65/ DN80/ DN100/ K (recommended) The K value in the table above is only for reference, it will be different among various pipeline. 2. Principle diagram of control 29

30 BEIJING KANGJIE ZHICHEN WATER TREATMENT CO., LTD Add: NO.5 Huaiying Street, Shahe Industrial Zone, Changping District, Beijing, China Post Code: Tel: Fax: