RMC22 commutation and incremental encoder solution / complementary sinusoidal outputs

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1 RMCD01_06 Issue 6, 6 th March 018 RMC commutation and incremental encoder solution / complementary sinusoidal outputs The RMCUx is designed for use in motor feedback applications requiring both, B, Z incremental and U, V, W commutation signals. The RMCBC provides analogue complementary sinusoidal outputs. Robust non-contact Onxis TM sensor technology provides ultimate long term reliability and with simple installation costs of ownership are minimal. Installation is simplified with a range of magnetic actuators and mounting options for the encoder. simple one time zero position programming then removes the need for careful adjustment of the encoder. Resolutions are available from 56 to 1,04 pulses per revolution (1,04 to 4,096 counts per revolution with 4 evaluation). U,V,W commutation signals are simultaneously output with 1 to 8 pole pairs ( to 16 poles). Incremental resolution up to 4,096 cpr Simple installation and setup U, V, W commutation signals with up to 16 poles (±4 m output drive) Industry standard incremental outputs (RS4) Operating speed to 30,000 rpm Compact - mm diameter body Non-contact, frictionless design Low inertia

2 RMCD01_06 Installation drawing Dimensions and tolerances in mm - cut RMC 7 ± ± Magnetic actuator Ø Ø Ø.5 Ø6 ± ±0. 9. ±0. 9. ±0. 9. ±0. ±0. Clockwise rotation of magnetic actuator. Connector type Molex Mating connector (Not provided) Molex (crimp terminal xxxx) ±0. Installation procedure 1. Install the magnetic actuator Use glue to fix the magnetic actuator to the shaft (recommended LOCTITE 648 or LOCTITE 701). ctuator should protrude by 7 mm.. Install the flange with the encoder module on the mounting surface Screw the flange to the mounting surface using screws (not provided). 3. Turn the power on Plug in the mating connector and turn on the power. 4. Zero the UVW signals Move the motor to the required zero UVW position. Short together the two zeroing pads. metal cover screws metal flange magnetic actuator mounting surface zeroing pads 5. Cover the encoder with the metal cover Place the metal cover over the encoder and gently press it in position. Be sure to align the opening with the connector. Zero function ll the outputs can be zeroed at any angle. The first rising edge in the U signal will be reset at this point of zeroing as well as the position of reference impulse for incremental outputs.

3 RMCBC nalogue complementary sinusoidal outputs channels V and V B differential sinusoids in quadrature (90 phase shifted) - One period/360 Power supply V dd = 5 V ± 5 % Power consumption 0 m (not loaded) Timing diagram 360 Outputs Signal amplitude 0.5 ± 0.1 V pp V Signal offset dd ± 5 mv Maximum output 500 Hz frequency (V +) (V 1 V pp Maximum speed Temperature Operating and storage Internal serial impedance 30,000 rpm 40 C to +105 C 5.1 Ω (V B +) (V B 90 Connections V leads V B for clockwise rotation of magnet 11 COS (V 10 COS+ (V +) 9 NC 8 SIN (V B SIN+ (V B +) NC NC GND GND V dd V dd 3

4 RMCD01_06 RMCUx Commutation single ended + incremental with line driver, 5 V Power supply V dd = 5 V ± 10 % Power consumption Maximum speed ccuracy* ±0.5 Hysteresis Incremental outputs 30 m (not loaded) 30,000 rpm 0.17 typ., B, Z,, B, Z (RS4) Incremental resolution 56, 51, 1,04,,048, 4,096 cpr Commutation outputs Number of poles for commutation outputs Temperature Operating and storage Weight U, V, W (±4 m output drive), 4, 6, 8, 10, 1, 14, C to +105 C g * t 1 bit resolution and within specified installation tolerances. Timing diagram - Incremental Complementary signals not shown B Z Reference impulse counts per rev = 1 cycle B leads for clockwise rotation of magnet. Edge separation Connections Timing diagram - Commutation for clockwise rotation 11 W Zero 10 V 9 8 U + U 7 V 6 B 5 B+ W Zeroing pads 4 3 Z+ Z V dd (+5 V) Period 1 GND Recommended signal termination For complementary signals only Encoder Cable Z 0 = 10R Customer electronics 10R 10 nf UVW outputs Pole Period Pole pairs* one two three four five six seven eight * Number of pole pairs equals number of periods per revolution. 4

5 Part numbering RMC U 1B 10 Special requirements 10 - None (standard) Output type BC - nalogue complementary sinusoidal, 5 V Ux - Commutation single ended + incremental with line driver, 5 V Code Description Nr. of poles U one (1) period per revolution poles UB two () periods per revolution 4 poles UC three (3) periods per revolution 6 poles UD four (4) periods per revolution 8 poles UE five (5) periods per revolution 10 poles UF six (6) periods per revolution 1 poles UG seven (7) periods per revolution 14 poles UH eight (8) periods per revolution 16 poles Connector type - Molex Resolution For BC: 01S - One sine/cosine wave per revolution For Ux: 08B - 56 counts per revolution 09B - 51 counts per revolution 10B - 1,04 counts per revolution 11B -,048 counts per revolution 1B - 4,096 counts per revolution Magnetic actuator and magnet part numbering ctuator for integration onto shaft Ø6 ±0.1 Part number: For resolutions from 10 bit absolute (800 cpr incremental) and above RM03307 Ø3 mm shaft Fixing: Glue (recommended LOCTITE 648 or LOCTITE 701) ctuator for integration into shaft Magnet Ø8 Part numbers: For resolutions from 10 bit absolute (800 cpr incremental) and above RMH ± Ø6h8 Hole = Ø6G7 Fixing: Glue (recommended LOCTITE 648 or LOCTITE 701) Magnet for direct recessing in non-ferrous shafts Ø4 ±0.1 Part numbers: Ø4 ±0.1 For resolutions from 10 bit absolute (800 cpr incremental) and above RMM44300 (individually packed) for sample quantities only RMM443C00 (packed in tubes) Fixing: Glue (recommended LOCTITE 648 or LOCTITE 701) 5

6 RMCD01_06 ccessories part numbering Cable assembly for connection of MOLEX , 1 core Cable specifications Cable specifications LI1YC1Y Configuration mm Sheath color Rated voltage Temperature range Environmental conformation Chemical resistance Grey (RL703) 50 V Stationary 40 C to +130 C Moving 30 C to +15 C Conform to RoHS Conform to 73/3/EWG-Guideline CE Halogen free Largely resistant to acids, bases and usual oils. Free from lacquer damaging substances and silicone. Dimensions L ±10 40 ±5 30 ± Part number CC001 CC00 CC003 Cable length (L) 30 cm 50 cm 100 cm 6

7 Head office RLS merilna tehnika d.o.o. Poslovna cona Žeje pri Komendi Pod vrbami SI-118 Komenda Slovenia T F E mail@rls.si Document issues Issue Date Page Corrections made New document Magnet tolerance in installation drawing amended , 3 U, V, W specification added Changed dimensions and tolerances in installation drawing 3 Sine/cosine option added 5 Part numbering updated with the sine/cosine output option and a new option of LOCTITE glue added New image 3, 4 Temperature from +85 C to +105 C ccessories part numbering added This product is not designed or intended for use outside the environmental limitations and operating parameters expressly stated on the product s datasheet. Products are not designed or intended for use in medical, military, aerospace, automotive or oil & gas applications or any safety-critical applications where a failure of the product could cause severe environmental or property damage, personal injury or death. ny use in such applications must be specifically agreed to by seller in writing, and is subject to such additional terms as the seller may impose in its sole discretion. Use of products in such applications is at buyer s own risk, and buyer will indemnify and hold harmless seller and its affiliates against any liability, loss, damage or expense arising from such use. Information contained in this datasheet was derived from product testing under controlled laboratory conditions and data reported thereon is subject to the stated tolerances and variations, or if none are stated, then to tolerances and variations consistent with usual trade practices and testing methods. The product s performance outside of laboratory conditions, including when one or more operating parameters is at its maximum range, may not conform to the product s datasheet. Further, information in the product s datasheet does not reflect the performance of the product in any application, end-use or operating environment buyer or its customer may put the product to. Seller and its affiliates make no recommendation, warranty or representation as to the suitability of the product for buyer s application, use, end-product, process or combination with any other product or as to any results buyer or its customer might obtain in their use of the product. Buyer should use its own knowledge, judgment, expertise and testing in selecting the product for buyer s application, end-use and/or operating environment, and should not rely on any oral or written statement, representation, or samples made by seller or its affiliates for any purpose. EXCEPT FOR THE WRRNTIES EXPRESSLY SET FORTH IN THE SELLER S TERMS ND CONDITIONS OF SLE, SELLER MKES NO WRRNTY EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCT, INCLUDING NY WRRNTY OF MERCHNTBILITY OR FITNESS FOR NY PRTICULR PURPOSE, WHICH RE DISCLIMED ND EXCLUDED. ll sales are subject to seller s exclusive terms and conditions of sale which, where the seller is (a) RLS merilna tehnika d.o.o., are available at (b) Renishaw, Inc., are available at or (c) another person, are available on request, and in each case, are incorporated herein by reference, and are the exclusive terms of sale. No other terms and conditions apply. Buyer is not authorized to make any statements or representations that expand upon or extend the environmental limitations and operating parameters of the products, or which imply permitted usage outside of that expressly stated on the datasheet or agreed to in writing by seller. RLS merilna tehnika d.o.o. has made considerable effort to ensure the content of this document is correct at the date of publication but makes no warranties or representations regarding the content. RLS merilna tehnika d.o.o. excludes liability, howsoever arising, for any inaccuracies in this document. 018 RLS d.o.o.

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