DEUTSCH Terminal Cross Reference. From Terminals, to Applicators, to Spare Parts

Transcription

1 DEUTSCH Terminal Cross Reference From Terminals, to Applicators, to Spare Parts

2 Fast Facts TE Connectivity (TE) offers applicators with reliable, long-life quality and construction for a vast variety of terminals from TE and other manufacturers. Versatile applicators for side- or end-feed terminals In-stock selection for over 5,000 terminal types Special designs to meet unusual and international requirements Highest quality replaceable crimp tooling Flexible plans for ownership or rental Options for fast, cost-effective troubleshooting and service OCEAN Applicator Key Benefits 25% - Potential for set-up reduction 30% - Customer reported tooling life increase 50% - Faster feed adjustment 60% - Tooling alignment improvement Additional Benefits Extended range of incremental and tool-less adjustment Increased ability to crimp smaller terminals Easily configured to bench and leadmaker applications Optional SMART applicator version available Conversion Kits for DEUTSCH Terminals A conversion kit can be used to change insulation sizes and convert to different applicator part numbers within a group and wire size. ibutton feature of the OCEAN Smart applicator. Any OCEAN applicator - regardless of the feed style - can be converted to a Smart applicator.

3 Replacement Tooling Use of genuine TE Connectivity tooling can helps to provide long tool life and reliable production. The design, materials, and manufacturing quality of TE tooling translate directly into fewer rejects and fewest breakdowns and interruptions. Any OCEAN applicator with smart memory can be conveniently viewed to provide part numbers for the proper replacement tooling. Insulation crimpers follow the positioning of the wire crimper, with a separate height adjustment disc. The wire crimper is configured for precision positioning and adjustment. Service While on-site service may appear to be the most convenient, a less expensive solution may be to ship your applicator to our Applicator/Terminator Service Center. Services include: Warranty Services with no charge for labor or parts Calibration Services Equipment Repair to application specifications Quick Turnaround 90-day Warranty on Repairs Technical Tips Crimp Quality Monitor Real-time monitoring of every crimp Effective for monitoring the crimp of open barrel, uninsulated contacts and terminals. CQM II monitors the entire crimp. Calculation of actual crimp height and real-time graphic display Touch screen graphical intuitive user interface Networking capability Multiple language support TE quality crimpers are available for thousands of wire and terminal requirements. Crimp Quality Monitor II

4 What is EYE Check? Camera to aid in applicator feed setup and terminal alignment Mounting block for side-feed applicators Software for PC and CQM II Why is it important? Most crimping issues relate to terminal feed Proper terminal feed is a major contributor to longer tooling life Proper feed increases machine up-time by eliminating adjustments during production Proper feeding reduces scrap The EYE Check Camera Advantage Helps eliminate errors Reduces scrap Contributes to longer tooling life Contributes to better crimp cross sections Increases machine up-time by helping eliminate need for adjustments Fast Facts PC or CQM II compatible Camera Size: 11mm x 120mm Resolution: 1600 x 1200 pixels Manual focus Angle of view = 60 Part number: Proper alignment thanks to the EYE Check accessory. Note: When used on non-ocean Applicators the camera position and focus may need to be adjusted to center the anvil and terminal in the picture frame.

5 Terminal to Applicators and Spare Parts DEUTSCH DEUTSCH Insulation Applicator PN Wire Crimp Wire Crimper Insulation Insulation Insulation Anvil Terminal PN (Pin) PN (Socket) Range Conversion Kit PN Width PN Range O.D. Crimp Width Crimper PN PN Specification Size 12 - Group mm mm F mm 3.96 mm O [ ] [.117 ] ( ) (.156 ) mm mm F mm 3.40 mm O [ ] (.117 ) ( ) (.134 ) mm mm F mm 2.90 mm O [ ] (.117 ) ( ) (.114 ) Size 12 - Group mm mm F mm 4.83 mm O ( ) (.129 ) ( ) (.190 ) mm mm F mm 4.06 mm O ( ) (.129 ) ( ) (.160 ) mm mm F mm 3.30 mm O ( ) (.129 ) ( ) (.130 ) mm mm F mm 3.20 mm O ( ) (.090 ) ( ) (.126 ) mm mm F mm 3.20 mm O ( ) (.090 ) ( ) (.126 ) mm mm F mm 2.79 mm O ( ) (.090 ) ( ) (.110 ) mm mm F mm 2.79 mm O ( ) (.090 ) ( ) (.110 ) Size 16 - Group mm mm F mm 2.79 mm O ( ) (.090 ) ( ) (.110 ) mm mm F mm 2.79 mm O ( ) (.090 ) ( ) (.110 ) mm mm F mm 2.79 mm O ( ) (.090 ) ( ) (.110 ) mm mm F mm 2.29 mm O ( ) (.090 ) ( ) (.090 ) mm mm F mm 2.29 mm O ( ) (.090 ) ( ) (.090 ) mm mm F mm 2.29 mm O ( ) (.090 ) ( ) (.090 ) mm mm F mm 2.03 mm O ( ) (.090 ) ( ) (.080 ) The conversion kit is to convert applicators within the same group.

6 Terminal to Applicators and Spare Parts DEUTSCH DEUTSCH Insulation Applicator PN Wire Crimp Wire Crimper Insulation Insulation Insulation Anvil Terminal PN (Pin) PN (Socket) Range Conversion Kit PN Width PN Range O.D. Crimp Width Crimper PN PN Specification mm mm F mm 2.03 mm O ( ) (.090 ) ( ) (.080 ) Size 16 - Group mm mm F mm 2.03 mm O ( ) (.090 ) ( ) (.080 ) mm mm F mm 1.73 mm O ( ) (.090 ) ( ) (.068 ) mm mm F mm 1.73 mm O ( ) (.090 ) ( ) (.068 ) Size 16 - Group 2 Size 16 - Group mm mm F mm 1.73 mm O ( ) (.090 ) ( ) (.068 ) mm mm F mm 1.73 mm O ( ) (.074 ) ( ) (.068 ) mm mm F mm 1.32 mm O ( ) (.074 ) ( ) (.052 ) mm mm F mm 3.20 mm O ( ) (.103 ) ( ) (.126 ) mm mm F mm 3.20 mm O ( ) (.103 ) ( ) (.126 ) mm mm F mm 2.79 mm O ( ) (.103 ) ( ) (.110 ) mm mm F mm 2.79 mm O ( ) (.103 ) ( ) (.110 ) mm mm F mm 2.29 mm O ( ) (.103 ) ( ) (.090 ) mm mm F mm 2.29 mm O ( ) (.103 ) ( ) (.090 ) mm mm F mm 2.03 mm O ( ) (.103 ) ( ) (.080 ) mm mm F mm 2.03 mm O ( ) (.103 ) ( ) (.080 ) The conversion kit is to convert applicators within the same group.

7 Terminal to Applicators and Spare Parts DEUTSCH DEUTSCH Insulation Applicator PN Wire Crimp Wire Crimper Insulation Insulation Insulation Anvil Terminal PN (Pin) PN (Socket) Range Conversion Kit PN Width PN Range O.D. Crimp Width Crimper PN PN Specification mm mm F mm 2.79 mm O ( ) (.069 ) ( ) (.110 ) mm mm F mm 2.79 mm O ( ) (.069 ) ( ) (.110 ) mm mm F mm 2.29 mm O ( ) (.069 ) ( ) (.090 ) Size 20 - Group mm mm F mm 2.29 mm O ( ) (.069 ) ( ) (.090 ) mm mm F mm 2.03 mm O ( ) (.069 ) ( ) (.080 ) mm mm F mm 2.03 mm O ( ) (.069 ) ( ) (.080 ) mm mm F mm 1.73 mm O ( ) (.069 ) ( ) (.068 ) mm mm F mm 1.32 mm O ( ) (.069 ) ( ) (.052 ) Size 20 - Group mm mm F mm 2.79 mm O ( ) (.068 ) ( ) (.110 ) mm mm F mm 2.29 mm O ( ) (.068 ) ( ) (.090 ) mm mm F mm 2.03 mm O ( ) (.068 ) ( ) (.080 ) The conversion kit is to convert applicators within the same group.

8 Disclaimer While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. tooling.te.com / Issued / Application Tooling 2014 TE Connectivity Ltd. family of companies. All Rights Reserved. OCEAN, EYE Check, TE connectivity (logo) and TE Connectivity are trademarks. Other trademarks used herein might be the property of their respective owners. Harrisburg, PA 17105, Phone: