Application Tooling Specification Sheet

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Rudolf Flynn
5 years ago
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1 Mini-Mac Applicator FEATURES Application Tooling Specification Sheet Order No Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height mm (5.346") Quick set-up time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of.015mm (.0006") for conductor crimp height and.063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Female Power Contact Crimp Terminals 8 AWG and 12 Doubles. Insulation Diameter Strip Length Wire Size Terminal Series No. Terminal Order No. Maximum Maximum AWG mm² mm In. mm In and 12(2) 8.50 and 3.30(2) N/A N/A N/A N/A and 12(2) 8.50 and 3.30(2) N/A N/A N/A N/A DEFINITION OF TERMS BELL MOUTH STRIP LENGTH CONDUCTOR BRUSH BEND UP ROLLING BEND DOWN TWISTING WIRE CUT-OFF TAB CONDUCTOR CRIMP SEAM The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS Release Date: UNCONTROLLED COPY Page 1 of 5

2 CRIMP SPECIFICATION Terminal Series No Bell Mouth Cut-Off Tab Maximum Conductor Brush mm In. mm In. mm In Terminal Series No Bend Up Bend Down Twist Roll Punch Width (Ref) Seam Conductor Insulation Degree Degree Seam shall not be mm In mm In open, and no wire allowed N/A N/A out of the crimping area. After crimping, the crimp profiles should measure the following: Terminal Series No Wire Size Conductor Pull Force Crimp Height Crimp Width (Ref.) Minimum AWG mm 2 mm In. mm In. N Lb (2) 3.31 (2) (2) 3.31 (2) * This applicator was qualified to the above specifications with UL 1015 and UL 1028 wire. Tool Qualification Notes: 1. The above specifications are guidelines to an optimum crimp. Doc No: ATS Release Date: UNCONTROLLED COPY Page 2 of 5

3 PARTS LIST Mini-Mac Applicator Item Order No Engineering No. Description Quantity Perishable Tooling Tool Kit (All Y Items) REF Conductor Punch 1 Y Conductor Anvil 1 Y Front Cut-Off Plunger 1 Y Front Plunger Retainer 1 Y Other Components Feed Guide A123 Spring Retainer A124 Wire Hold Down Spring Key Height Spacer (19.00mm) Course Spacer (16.00mm) Fine Spacer (3.10mm) Rear Cover Striker-Flat Bottom Compression Spring Wire Stop Bushing-Punch (Conductor) 1 Frame Top Base Track 1 Hardware 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M3 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 50 Long SHCS 2** 24 N/A N/A M5 by 12 Long SHCS 1** 25 N/A N/A M8 by 30 Long BHCS 1** 26 N/A N/A 2mm by 5 Long Roll Pin 1** ** Available from an industrial supply company such as MSC ( ). Doc No: ATS Release Date: UNCONTROLLED COPY Page 3 of 5

4 Assembly Drawing (2) (2) Figure (2) 23 Doc No: ATS Release Date: UNCONTROLLED COPY Page 4 of 5

5 NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the Mini-Mac Applicator Manual (Document No ). CAUTION: This applicator should only be used in a press with a shut height of mm (5.346 ). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: TOOL (8665) applicationtooling@molex.com Website: Doc No: ATS Release Date: UNCONTROLLED COPY Page 5 of 5

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Application Tooling Specification Sheet

Mini-Mac Applicator FEATURES Application Tooling Specification Sheet Order No. 63891-4000 Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and