STANDARD STATIONARY SYSTEM INSTRUCTIONS

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1 STANDARD STATIONARY SYSTEM INSTRUCTIONS September 26, 2012

2 TABLE OF CONTENTS pages System Assembly Instructions System Operating and Filling Instructions Standard Stationary System Renderings Engineering Drawings Assembly Details Systems Schematics Thank you for purchasing an IFH Fluid Storage & Dispensing System. Note that the instructions in this document are for standard IFH systems. While the general approach of these assembly and operation instructions can be useful as a guide for any IFH system, please be sure to refer to your specific unit s documentation if you customized any element of your system. Please contact your IFH representative if you have any questions about the your system or these directions E. Rock Falls Road, Rock Falls, IL page 2

3 STATIONARY SYSTEM ASSEMBLY INSTRUCTIONS 1. Check packing list and inspect parts for damage in transit. Read and understand operating instructions before attempting to use the system E. Rock Falls Road, Rock Falls, IL page 3

4 2. Before setting up frames, measure from foot plate and mark key hole slots for crossbeam installation. Outboard units: 1st level 4'2" 2nd level 6'6" 3rd level 8'10" 4th level 11'2" Inboard units: 1st level 6'6" 2nd level 8'10" 3rd level 11'2" Note: Model S S crossbeam heights from foot plate to top of beam are 3'10" 6'2" (6'2" for S4 only) 3. Erect frames and insert crossbeams with safety lock fully engaged. Note: If you purchased a containment pan with your IFH System, it is handy to build the pan first and then erect the system inside of it. Please see Pages for diagrams showing the method of assembly of containment pans E. Rock Falls Road, Rock Falls, IL page 4

5 4. Foot plates with 9/16" holes are provided on each upright frame. TURNBUCKLE Position racking with a minimum of 12" clearance at back of unit. Anchor unit to floor before proceeding. For added safety, top of unit may be secured to wall or roof truss. If a containment pan is used, bolting to the floor is not possible, and the turnbuckles supplied with the pan should be used to secure the system to the pan. See page 21 for full detail. BRACKET 3300 E. Rock Falls Road, Rock Falls, IL page 5

6 5. Container assembly for units with PVC sight gauge assembly and 1" I.D. PVC tubing from container to valve arrangement, see drawings #1, #3, #4 and #5 (pp ). For units with glass sight gauge assembly and flexsteel hose, see drawings #2, #3, #4 and #5 (pp ) 3300 E. Rock Falls Road, Rock Falls, IL page 6

7 PVC Fill Connections: Flex Steel Hose Fill Connections: 3300 E. Rock Falls Road, Rock Falls, IL page 7

8 PVC and Flex Steel Hose Fill Connections: 3300 E. Rock Falls Road, Rock Falls, IL page 8

9 6. Bolt channel beam and drip pan to frames with 3/8" 16 x ¾ bolts provided as shown. Drip pan mounting for inboard systems: Drip pan mounting for outboard systems: 3300 E. Rock Falls Road, Rock Falls, IL page 9

10 7. Bolt manifold assemblies to channel beam with locking lug and bolt as shown in drawing #6 (p 27) E. Rock Falls Road, Rock Falls, IL page 10

11 8. Place all containers on racking and number containers and valve arrangements as shown on page 12. Face of containers can also be used for brand labels. Cut PVC tubing and run from containers to valve assembly as shown. 1" I.D. PVC tubing and Flex-steel hose on levels nm between containers. All containers with Flex-steel hose assemblies should be placed on racking and fittings tightened at container before remaining containers are installed, due to limited working space. If system is equipped with Flex-steel hose for each container, start with the top row, tighten all fittings at the container and repeat procedure for remaining row(s). Containment bracket for limiting movement of container can be installed before or after PVC fill connections are tightened on container. For Flex-steel hose assemblies, containment bracket must be installed before fittings are threaded in container E. Rock Falls Road, Rock Falls, IL page 11

12 Container arrangements: 3300 E. Rock Falls Road, Rock Falls, IL page 12

13 9. Install suction tube holder brackets as per drawings #13 and #14 (pp ). One extra spring clip is provided for mounting on upright frame in a position that allows the discharge hose to hang and drain into the drip pan. Suction Tube Mounting Inboard Drip Pan Suction Tube Mounting Outboard Drip Pan Read and understand operating instructions before attempting to use the system E. Rock Falls Road, Rock Falls, IL page 13

STATIONARY SYSTEM OPERATING INSTRUCTIONS Read and understand operating instructions

Pre-transfer setup: Sight gauge on the IFH container (hydraulic oil in this example)

Insert suction tube into the full drum of product to be transferred.

14 STATIONARY SYSTEM OPERATING INSTRUCTIONS Read and understand operating instructions before attempting to use the system. 1. Pre-transfer setup: Sight gauge on the IFH container (hydraulic oil in this example) indicates 10 gallons or less. 2. Place the full drum of new product next to system. 3. Insert suction tube into the full drum of product to be transferred. Connect the transfer hose to transfer unit and valve arrangement corresponding with storage container to be filled E. Rock Falls Road, Rock Falls, IL page 14

4. Start the self-priming gear pump by setting the the timer-actuator switch to the desired setting.

(A check-valve, in the valve arrangement, prevents the back-flow of product.

To remove the remaining few gallons from the drum the drum, tip the drum at approximately 30 degrees, with

15 4. Start the self-priming gear pump by setting the the timer-actuator switch to the desired setting.* The product is now pumped from the drum, through the valving arrangement, and up to the container. (A check-valve, in the valve arrangement, prevents the back-flow of product.) *Note: Timer is not applicable to air operated systems. 5. To remove the remaining few gallons from the drum the drum, tip the drum at approximately 30 degrees, with the suction tube placed at the bottommost portion of the drum. 6. The positive displacement pump will completely evacuate all product from the drum E. Rock Falls Road, Rock Falls, IL page 15

7. The container is now filled to 65 gallons. When product has been transferred, shut off timer. To avoid pump damage, do not run dry for extended periods of time. 8.

16 7. The container is now filled to 65 gallons. When product has been transferred, shut off timer. To avoid pump damage, do not run dry for extended periods of time. 8. Disconnect the transfer hose (via the quickconnect) at the pump end. Replace dust cap onto the male quickdisconnect at the valve. Remove suction tube from empty drum, wipe dry and place in shield on frame. Drain the residual fluid from the transfer hose into the drip pan. This prevents product crosscontamination the next time a container is refilled E. Rock Falls Road, Rock Falls, IL page 16

STANDARD STATIONARY SYSTEM MODELS The IFH Group, Inc. has a full line of Standard System configurations. You can find the list of Standard Storage Systems for Lubricants & Fluids below.

17 STANDARD STATIONARY SYSTEM MODELS The IFH Group, Inc. has a full line of Standard System configurations. You can find the list of Standard Storage Systems for Lubricants & Fluids below. Remember, if none of the following System configurations will work for you, we can customize a System to meet your specific needs; from larger containers and custom racking, to safety compliant packages and chemical resistant fittings. The options are endless. OUTBOARD CONSOLE MOUNTING WITHOUT SHELF Model Number Number of Containers Arrangement (rows x containers) Overall Height Overall Width Floor Space Req. HDS x 2 100" 54" 18 sq. ft. HDJ x 3 104" 76" 26 sq. ft. HDK x 4 104" 101" 32 sq. ft. HDF x 3 132" 76" 26 sq. ft. HDD x 4 132" 101" 32 sq. ft. HDN x 3 160" 76" 26 sq. ft. HDM x 4 160" 101" 32 sq. ft. HDQ x 8 132" 199" 68 sq. ft. HDV x " 297" 102 sq. ft. OUTBOARD CONSOLE MOUNTING WITH 1 PAIR OF STEPBEAMS FOR CUSTOMER-SUPPLIED SHELF MATERIAL Model Number Number of Containers Arrangement (rows x containers) Overall Height Overall Width Floor Space Req. HDL x 3 132" 76" 26 sq. ft. HDG x 4 132" 101" 32 sq. ft. HDB x 3 160" 76" 26 sq. ft. HDA x 4 160" 101" 32 sq. ft. HDO x 8 160" 199" 68 sq. ft. HDR x " 297" 102 sq. ft E. Rock Falls Road, Rock Falls, IL page 17

SPILL CONTAINMENT Avoid costly cleanups and potential fines, with the IFH Spill Containment System (for use with the IFH Storage Racks Outboard Consoles only).

Overall Height Overall Width Floor Space Req. HDI 6-076132 6 2 x 3 132" 76" 19 sq. It. HDH 8-101132 8 2 x 4 132" 101" 25 sq. It. HDE 9-076160 9 3 x 3 160" 76" 19 sq. It. HDC 12-101160 12 3 x 4 160" 101" 25 sq.

18 SPILL CONTAINMENT Avoid costly cleanups and potential fines, with the IFH Spill Containment System (for use with the IFH Storage Racks Outboard Consoles only). 2-container wide system 3-container wide system 4-container wide system INBOARD CONSOLE MOUNTING Model Number Number of Containers Arrangement (rows x containers) Overall Height Overall Width Floor Space Req. HDI x 3 132" 76" 19 sq. It. HDH x 4 132" 101" 25 sq. It. HDE x 3 160" 76" 19 sq. It. HDC x 4 160" 101" 25 sq. It. HDP x 8 160" 199" 50 sq. It. HDT x " 297" 75 sq. It E. Rock Falls Road, Rock Falls, IL page 18

19 POPULAR STANDARD MODELS MODEL HDS MODEL HDI MODEL HDH MODEL HDE MODEL HDC MODEL HDM MODEL HDP MODEL HDT E. Rock Falls Road, Rock Falls, IL page 19

20 ENGINEERING DRAWINGS PARTS AND ACCESSORIES MATERIAL: NOTED PT NO. 9AS1000 NIPPLE TYPICAL PAN TO PAN ASSEMBLY Containment Pan Assembly Instructions, p 1 of 2: DETAIL B SCALE 1 : 7 B FRONT OF PAN GASKET LOCKNUT DO NOT SCALE DRAWING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE; X. = ±.125 XX. = ±.094 XXX. = ±.062 XXXX. = ±.015 FRACTIONAL DIMENSIONS ±.125 FILLET RADII.000 THRU HOLES.000 THRU.015 ANGLES ±1 DEGREE 9AS1000 REV. DESCRIPTION DATE APVD. TYPICAL OUTSIDE PAN ASSEMBLY NIPPLE A GASKET LOCKNUT PIPE CAP DETAIL A SCALE 1 : 5 PAN REF. PROPRIETARY DRAWING This drawing covers a proprietary item and is the property of Innovative Fluid Handling Group. This drawing is not to be copied or used without the approval of The IFH Group INC. SEE: 9AS1001 FOR BRACKET & TURNBUCKLE ASSEMBLY IFH SCALE 1:8.25 DWR: TW DATE 5/11/2011 TITLE: RFQ: APVD BY: BW INSTALLATION INSTRUCTION CONTAINMENT PAN ASSY. G R O U P ROCK FALLS, ILLINOIS USA DWG NO. REV. 9AS E. Rock Falls Road, Rock Falls, IL page 20

21 ANGLES ±1 DEGREE MATERIAL: NOTED PT NO. 9AS1001 X. = ±.125 XX. = ±.094 XXX. = ±.062 XXXX. = ±.015 HOLES.000 THRU.015 FILLET RADII.000 THRU FRACTIONAL DIMENSIONS ±.125 PROPRIETARY DRAWING This drawing covers a proprietary item and is the property of Innovative Fluid Handling Group. This drawing is not to be copied or used without the approval of The IFH Group INC. G R O U P ROCK FALLS, ILLINOIS USA DWG NO. REV. 9AS BRACKET UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE; DO NOT SCALE DRAWING SCALE 1:14.75 DWR: TW DATE 6/2/2011 TITLE: RFQ: APVD BY: P.A. IFH CONTAINMENT PAN BRACKETS AND TURNBUCKLES INSTALLATION INSTRUCTIONS FLUID HANDLING SYSTEM DETAIL B SCALE 2 : 13 SECTION A-A REF. SIDE VIEW CONTAINMENT PAN B DETAIL D SCALE 3 : 13 TOP VIEW FRAME TURNBUCKLE DETAIL C SCALE 2 : TEK SCREW A A HOLE FOR TURNBUCKLE C FRONT D 5. ATTACH BRACKET TO MIDDLE OF THE CONTAINMENT PAN ON EACH END OF THE SYSTEM. FASTEN THE BRACKET TO THE FLOOR ( FASTENERS ARE NOT SUPPLIED) TWO (2) BRACKETS ARE SUPPLIED WITH EACH SYSTEM. FURNISHED FOR EACH END OF THE SYSTEM. 4. ATTACH ONE END OF THE TURNBUCKLE TO THE FRAME AND THE OTHER END TO THE HOLE IN THE CONTAINMENT PAN. TWO (2) TURNBUCKLES ARE 3. ASSEMBLE THE FRAME AND CROSS BEAMS IN THE CONTAINMENT PANS. 2. POSITION THE CONTAINMENT PAN ASSEBLY IN THE DESIRED LOCATION. 1. ASSEMBLE THE CONTAINMENT PANS PER 9AS1000 REV. DESCRIPTION DATE APVD. 9AS1001 Containment Pan Assembly Instructions, p 2 of 2: 3300 E. Rock Falls Road, Rock Falls, IL page 21

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HYDRAULIC CONTROL DETAILS PARTS LIST

Always give model number, serial number and part number when ordering repair parts. HYDRAULIC CONTROL DETAILS PARTS LIST REF NO. PART NUMBER DESCRIPTION 1 101939 Hydraulic Tank 2 101940 Hydraulic Tank