GEA FreshFormer. Επίσημος Αντιπρόσωπος:

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1 GEA FreshFormer Επίσημος Αντιπρόσωπος:

2 General info The GEA FreshFormer increases flexibility in fresh meat forming and saves money by significantly reducing the residue (giveaway) at changeover. It forms fresh red meat into virtually any shape for meat balls, steak haché, beef tartar, burgers and more. It is also suitable for formed vegetable products. The machine is enhanced with features to meet the specific needs for forming fresh products, and comprises our experience from the GEA EasyFormer and GEA MultiFormer. Easily exchangeable forming plates in combination with easy access to the hopper guarantee fast product changeover times. Flexible solution to form fresh products Fast change-over (for small batches) Little residue, saving 2 to 30 kg per change-over Gentle feed preserves the meat s structure Easy to operate and clean Working principle By using a feeder instead of conventional screw feed, the GEA FreshFormer preserves the structure of the fresh red meat and vegetables. This avoids damage to the product and ensures it maintains its appetizing appearance. To avoid product blocking inside the hopper interrupting forming of non-free-flowing products, an optional bridge breaker can be installed. Feeder to preserve structure of meat Optional bridge breaker to avoid blocking inside hopper GEA FreshFormer 2/7

3 Performance The GEA FreshFormer delivers low- to medium production capacities, and our customers' experience in the field consistently shows that uptime of 98% and higher is possible. The hopper and feeding system are easy to clean when changing to different product material. The hydraulic/pneumatic drive system delivers maximum running speeds up to 50 strokes per minute (depending on application). Belt width is 400 mm. Flexibility to form many difficult fresh products with very little residue Easy and quick product changeover Accurate portioning with minimum waste User-friendly operation, tooling, cleaning and maintenance Option for products with paper in between products Output quality In contrast to further processed meat products, which tend to be produced in very high volumes, fresh formed red meat products are made to order in small batches. This means more changeovers per shift. If too much product is left in the hopper at changeover, the giveaway is unnecessarily high and there is a higher risk of product mixing in the hopper. The GEA FreshFormer overcomes these issues by using a hopper with a product feeding system that minimizes the residu after each batch. In addition the hopper is provided with an accessible low-level door. Product residue is easy to remove, meaning typically less than one kilogram is left in the hopper at changeover - compared to over six kilograms in formers with similar capacity. The potential savings in product giveaway ensure a fast payback time for your investment in a GEA FreshFormer. Minimizes residue after each batch Less than one kilogram left in hopper at changeover Accessible low-level door Fast payback time GEA FreshFormer 3/7

4 Flexibility The GEA FreshFormer is modular and automated product portioning in trays is possible. It can also be equipped with a stick insertion unit, a paper interleaver, or a ball rolling unit to create round products. These forming accessories have reduced integration within minutes. Modular design Automated product portioning in trays possible Controls The GEA FreshFormer has a programmable PLC with a GEA touchpanel interface to optimize the forming cycle for every individual product. High standard in operating philosophy, recipe control, userfriendly and equipped with different operating levels like maintenance, cleaning, line operators and production. Accurate process control Programmable PLC with operator friendly touchpanel Technical specifications Label 400 Unit Dimension 2060 x 2640 x 1010 mm Belt width 400 mm Max. capacity 50 Strokes/min Max. filling, volume/stroke 1.37 l Electric power 8 kw Air consumption 300 nl/min / cft/min Machine weight kg Hopper volume 210 l GEA FreshFormer 4/7

5 Accessories / Options GEA Ball Rolling Unit To roll cylindrical products between 5 and 50 gram Top belt moves back and forth crosswise For 400 and 600 mm wide lines GEA Process Controls Automate management of production recipes Scheduling of production batches Production reporting Material tracking and tracing Manually influence production GEA BridgeBreaker Minimize product bridging in the hopper Ensure consistent flow towards pressing/filling chamber Larger product temperature fluctuation possible inside former hopper GEA FreshFormer 5/7

6 GEA Forming Plates Efficient designs, built for accurate shaping and portion weight Lightweight, durable construction for reliable, long-life operation Custom design capabilities 2D, single side 3D and double 3D shapes GEA Paper Interleaver Prevents products sticking together (fresh or frozen situation) Added value to your end product Simple design, which can be attached to a GEA MultiFormer or FreshFormer Easy access to paper cassettes for refilling during production GEA FreshFormer 6/7

7 Επίσημος Αντιπρόσωπος: CFS Industrial Λευκάδος 22, Γλυκά Νερά 15354, Αττική τ , φ We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX Europe 600 Index. GEA info@gea.com gea.com

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