Journée MADEELI 12/06/16

Transcription

1 Journée MADEELI 12/06/16

2 OUR KEY FIGURES 51 6 SALES (M ) FACTORIES 40 CRAFTS 460 EMPLOYEES

3 MARKETS OF THE FUTURE WITH WORLDWIDE CUSTOMERS Space Energy 3% 6% Defence 10% Airbus Group GE Liebherr 21% 5% 11% Export sales of 25% Rolls-Royce Safran 10% 34% 44% 37% Thales 7% Commercial Aviation Helicopters Others 12% Our Markets (Dependency ratio < 45%) Our Customers (Dependency ratio < 35%)

4 A BOOMING MID-SIZED ENTERPRISE 51 M Successful integration of a new subsidiary every 18 months Expansion into new markets Vertical integration strategy 2012 Group creation Acquisition of Fonderie Mercié Toulouse Acquisition of CIMB Argenteuil Sheet metal working and precision mechanical welding Acquisition of Micron Précision Narcastet Machining of medium-sized high value added parts Creation of GTA Meillon Assembly and repair of turbines and mechanical subassemblies Acquisition of Fonderie Messier Arudy Large-sized precision sand castings in aluminium and magnesium Acquisition of ERI Taverny Machining of prototypes and small batches of large-sized parts Small-sized precision sand castings in aluminium

5 FOUNDRY DIVISION Meeting requirements Arudy Toulouse 300 employees with shared resources (Sales, Purchasing, HSE, Level 3 NDT, Investments) Measurement by laser scan and 3D machines m² workshop 2 low-pressure casting units Sand casting of heavily cored small, medium and large complex parts made of aluminium and magnesium alloys Direct mould manufacturing without tooling Heat treatment NDT 18 furnaces for gravity casting Casting process simulation software

6 VENTANA TOULOUSE High precision sand casting European leading manufacturer of cast aluminum alloy parts for high temperature (A-U5NKZr RR 350) Certifications customer accreditations ISO 9001 EN 9100 NADCAP NDT Turnover: 7,3 M - 75 employees m 2 of Floor space Date création: 1921

7 SKILLS EXPERTISE Core making Moulding Casting Knocking-out Mould assembly Sawing fettling Heat treatment Metallurgical inspection Geometrical inspection Spécific finishing VENTANA TOULOUSE EXPERTISE TO MEET THE CHALLENGE

8 PRODUCTS A380 Power generator casing Air conditioning volute Gunship turrel Housing Cover for ground radar Double Wall pipe Valve body Joystick rudder pedal VENTANA TOULOUSE EXPERTISE TO MEET THE CHALLENGE

9 CONTINIOUS IMPROVEMENT 2010: AEROLEAN K (TECHNOFAN - 24 months) Foundry shopfloor: Lean, 5S, work load capacity analysis, production and performance indicators, 2011: PROFUSION (ESTEVES, RATIER, ECOLE DES MINES 18 months) Industrialisation department: comparison between Laser fusion, 3D sand printing and traditionnal process to fabricate protypes. 2012: VIA 2015 (VENTANA GROUP 3 years) 7 objectives: Sales, Global offers, Innovation, Performance, Reactivity, Competencies, Profitability. 2013: AGILITE CONFIANCE (LIEBHERR 6 + months) All kinds of relations which need to be improved to work more efficiently. 2014: PERFORMANCES INDUSTRIELLES (MICROTURBO) Finishing shopfloor and inspection department: AEROLEAN K II 2015: DIAPASON (MIDACT 18 months) Foundry shopfloor: Lean and improvement of working conditions. VENTANA TOULOUSE EXPERTISE TO MEET THE CHALLENGE

10 3 YEARS BEFORE (2007) 4 YEARS AFTER (2014) Banque de France rating : G6 Sales (M ): 4,9 Numbers of employees: +/- 75 Cycle time for reccurent production: 10 to 12 weeks G3+ 7,2 +/ weeks Panzanni work flow cartography New Team to build Expert in old technologies Work flow now in lean manufacturing for 85 % of the shopfloor Team building efficiency improved Strategy turned to new technologies VENTANA TOULOUSE EXPERTISE TO MEET THE CHALLENGE

11 WHAT ELSE? Innovations work packages Industrialization with rapid prototyping, casting simulation, reverse engineering. Sand 3D Printing mould inspection New Aluminium Melting Pouring Process Knocking out Reclaiming system Robotized sawing fettling Digital X-ray tomography Numerical datums machining Concurent Engineering Innovative. industrialisation Core making Moulding assembly Melting Pourring Knocking out Sawing and fettling NDT Heat treatment straightening Inspection Targeting Development lead time divided by 2 or 3 Quick and easy design modifications NRC reduced by 15% to 20% OTD close to 99% PPM< 1000 Global digital, Check Go, SPC process monitoring Sustainable and eco-friendly process Operators dedicated to virtual production line VENTANA TOULOUSE EXPERTISE TO MEET THE CHALLENGE

12 PARKER HANNIFIN CORPORATION FOKKER LG LIEBHERR AEROSPACE FERRARI ROLLS-ROYCE ZFL THALES DASSSAULT AVIATION AREVA NEXTER Success is not final, failure is not fatal: it GE AVIC UTC AVIO HAL HONEYWELL is the courage ARIANESPACE to continue EADS PSA that BOSCH counts. SAFRAN FINMECCANICA VOLKSWAGEN RENAULT Winston Churchill ECA THALES ALENIA SPACE «Le succès n'est pas définitif, l'échec n'est pas fatal : c'est le courage de continuer qui compte.» Winston Churchill

13 PARKER HANNIFIN CORPORATION FOKKER LG LIEBHERR AEROSPACE FERRARI ROLLS-ROYCE ZFL THALES DASSSAULT AVIATION AREVA NEXTER GE AVIC UTC AVIO HAL HONEYWELL ARIANESPACE EADS PSA BOSCH THANK YOU FOR YOUR ATTENTION SAFRAN FINMECCANICA VOLKSWAGEN AND VISIT US ON RENAULT ECA THALES ALENIA SPACE All VENTANA companies have been granted ISO 9001 EN 9100 and NADCAP accreditation for all special processes employed