Sunstone Product Catolog. LASER Micro TIG CNC Resistance. Weld Heads Weld Attachments Accessories
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1 Sunstone 2017 Product Catolog LASER Micro TIG CNC Resistance Weld Heads Weld Attachments Accessories
2 TABLE OF CONTENTS Pulse-Arc Welders...3 Pulse-Arc Welder Electrodes... 4 Pulse-Arc Welder Accessories...5 Laser Welders...7 Laser Engravers/Cutters...7 Pulse-Arc Copper Welding Systems... 8 DC Resistance Welders... 9 CD Resistance Welders... 9 AC Resistance Welders Resistance Welding Weld Heads...11 Resistance Welding Attachments...12 Resistance Welding Electrodes...15 Resistance Welding Accessories Battery Welding Accessories
3 PULSE ARC WELDERS Orion 250i² Welder Orion 250 i² Welding Power Supply, (welder, swing arm, microscope and all acc. come in one box). Orion 200i² Welder Orion 200 i² Welding Power Supply, (welder, swing arm, microscope and all acc. come in one box). Orion 250s Arm Orion 250s Micro Pulse Arc Welder with Free-Floating Microscope Package (Orion Arm) (2 boxes) Orion 250s Base Orion 250s Micro Pulse Arc Welder & Base Microscope Lens Package (2 boxes) Orion 250s ADL Orion 250s Micro Pulse Arc Welder & Darkening Lens Package (2 boxes) Orion 150s Arm Orion 150s Welding Power Supply with Swing Arm (2 boxes) Orion 150s Base Orion 150s Welding Power Supply with Base Microscope (2 boxes) Orion 150s ADL Orion 150s Welding Power Supply with Darkening Lens (2 boxes) 3
4 Orion 100c Arm Orion 100c Swing Arm Microscope Package and Accessories (2 boxes) Orion 100c Base Orion 100c Base Microscope Package and Accessories (2 boxes) Orion 100c ADL Orion 100c Darkening Lens Package and Accessories (2 boxes) Orion mpulse 30 Upgraded ADL Orion mpulse 30 joule pulse-arc welder with upgraded auto-darkening lens Orion mpulse 30 Orion mpulse 30 joule pulse-arc welder with auto-darkening lens Orion Ear Ring Post Welder PULSE ARC WELDER ELECTRODES Orion EL 1.5 Orion EL 1.0 Orion EL 0.5 Orion EL 1.0/0.5 Tungsten Electrode Tips (15) 1.5mm. Tungsten Electrode Tips (15) 1.0mm. Tungsten Electrode Tips (15) 0.5mm. Tungsten Electrode Tips 1.0mm and 0.5mm (10 of each). Orion Collet 1.5mm Orion Collet 1.0mm 1.5mm Orion Collet 1.0mm Orion Collet Orion Collet 0.5 mm 0.5 mm Orion Collet 4
5 PULSE ARC WELDER ACCESSORIES Orion ADL Orion Darkening Lens Stand (can be paireed with any Orion) Orion Stylus Pulse Arc Welding Stylus. Handpiece for Use with Orion Welders Orion Dremel Dremel tool for the Diamond wheels, to sharpen the Orion electrodes AGR 2 Precision Argon Gas Regulator, with quick connector. AGR 1 Argon Gas Regulator AGR-Inline Orion Inline Low Pressure Argon Regulator. Orion Wire Kit A Includes: 12 in. of 26 gage Sterling Silver wire, 6 in. of 26 gage 14k Yellow Gold wire, 6 in. of 26 gage 14k White Gold wire, and 1 gem guard kit. 5
6 Orion Gem Guard SHG Gem Guard - 2 vial set Orion Weld Att. Pkg. Orion Pulse Arc Weld Attachment Package. Includes: *Orion Pulse Arc Small Flat Peaked Pliers *Orion Tack Small Double Pole Tweezers *Orion Tack+ *Orion THP+ Orion Crosslock Pulse Arc Cross Lock Tweezer Orion Brass Lined Pliers Orion Brass Lined Pliers Orion Jump Ring Pliers Jump Ring Pliers. Orion Double Pole Orion Tack Small Double Pole Tweezers. 6
7 Orion SPHP LP Single Probe Hand Piece - Low Power. 1/4 dia brass shank accepts 1/16 (for Tungsten) or 2mm. Orion DPHP LP Dual Probe Hand Piece - Low Power, 1/4 dia brass shank with10 AWG cabling, accepts 1/16 copper or 2mm tungsten electrodes (1 pair copper electrodes included). Orion THP+ Orion Tweezer Hand Piece. 10 AWG Cabling (6 Feet) with Spade Connectors for use with Orion Welders. Orion Tack+ Tack Welding Cables with + and - Alligator Clips. 10 AWG Cabling (6 Feet) with Spade Connectors for use with Orion Welders. Orion Tack Alligator Clip Orion Tack Alligator Clip. 10 AWG cables (3 feet long), with spade terminals. For use with an Orion. LASER WELDERS LZR Combo J fiber laser welder with articulating arm LZR 140 LZR 100 LZR Joule laser welder, with built in Camera. 100 Joule Laser Welder, with built in Camera. 60 Joule laser welder, with built in Camera. LASER ENGRAVERS/CUTTERS LZR ENG 100 3D LZR ENG 50 3D LZR ENG 30 3D LZR ENG 20 3D 100 Watt Laser Engraver for 3D parts. 50 Watt Laser Engraver for 3D parts. 30 Watt Laser Engraver for 3D parts 20 Watt Laser Engraver for 3D parts 7
8 LZR ENG 100 LZR ENG 50 LZR ENG 30 LZR ENG Watt Laser Engraver. 50 Watt Laser Engraver. 30 Watt Laser Engraver. 20 Watt Laser Engraver. LZR ENG 20 Nano LZR ENG 10 Nano 20 Watt Laser Engraver with manual z-axis movement 10 Watt Laser Engraver with manual z-axis movement LZR ENG Acc. Pkg. XY clamp, Rotary Ring Clamp, Vacuum extractor, LZR XY Clamp XY Clamp for engraving. LZR Ring Clamp Rotary ring clamp for engraving on the inside and the outside of rings. LZR ENG Vacuum Vacuum extractor for LZR Engraver PULSE ARC COPPER WELDING SYSTEMS Orion 250i2 EV System Orion EV Welding System. Includes Orion 250i² welder and WHEV Pro 1 weld head, electrode starter kit, a Roll of SC500N10 Copper, AGR-Inline, AGR2 & 1/4 argon tube splitter fitting. Orion 250i2 EV Arm Pkg. Orion Swing Arm Microscope, Orion stylus & all standard Orion 250i2 accessories. WHEV Jan 1 Includes all of the parts needed to complete the Orion 250i2EV system, that don t come included with a normal Orion 250i2. WHEV weld head, Steel collet nut, Brass nose cone with grounding cable, RJ11 connection cord, Base slide plate, Lower base and vertical upright that the WHEV head rides on, 2 black pressurized air hoses, 12v MAC valve, Argon splitter. *** Mountable on the Janome Robot 8
9 CNC-EV Jan 1 Janome JR3403N-A Robot and controls for Orion EV Welding System (Robot only, Weld Head not included) WHEV Pro 1 Includes all of the parts needed to complete the Orion 250i2EV system, that don t come included with a normal Orion 250i2. WHEV weld head, Steel collet nut, Brass nose cone with grounding cable, RJ11 connection cord, Base slide plate, Lower base and vertical upright that the WHEV head rides on, 2 black pressurized air hoses, 12v MAC valve, Argon splitter, I2 PLC converter box. *** Mountable on the Probotix tables CNC-EV Pro 1 Probotix Comet CNC Table and controls for Orion EV Welding System DC RESISTANCE WELDERS Linear DC Linear DC Welding power supply, with 12v MAC valve included, for ACS use. Intuitive touch screen, updateable, amps, ms timing, DUAL PULSE CD RESISTANCE WELDERS CD1100DP CD1100DP-RS 1100ws Dual Pulse Industrial CD Spot Welder watt-second capacitive discharge spot welder with Roll Spot software. CD1000DP CD1000DP-RS 1000ws Dual Pulse Industrial CD Spot Welder watt-second capacitive discharge spot welder with Roll Spot software. 9
10 CD600DP CD600DP-RS 600ws Dual Pulse Industrial CD Spot Welder. 600 watt-second capacitive discharge spot welder with Roll Spot software. CD400DP CD400DP-RS 400ws Dual Pulse Industrial CD Spot Welder. 400 watt-second capacitive discharge spot welder with Roll Spot software. CD200DP CD200DP-RS 200ws Dual Pulse Industrial CD Spot Welder. 200 watt-second capacitive discharge spot welder with Roll Spot software. SINGLE PULSE CD RESISTANCE WELDERS CD200SPM CD100SPM 200ws Single Pulse Research and Light Production Resistance Spot Welder. 100ws Single Pulse Research and Light Production Resistance Spot Welder. AC RESISTANCE WELDERS AC 15.0 kva AC 5.0 kva 15kVA, v AC Welding Power Supply. 5.0kVA, v AC Welding Power Supply. AC 2.2 kva 2.2kVA, v AC Welding Power Supply. 10
11 RESISTANCE WELDING WELD HEADS WH1187A HF WH1187 HF, High Force Opposed, MAC Valve Air-Actuated Weld Head with foot pedal, trigger cable, 1 AWG Welding Cables, 3/16 electrodes. WH1125A WH1125M WH1125A Opposed, MAC Valve Air-Actuated Weld Head with foot pedal, trigger cable, 1 AWG Welding Cables, 1/8 electrodes. WH1125M Opposed, Mechanical Weld Head with foot pedal, trigger cable, 1 AWG Welding Cables, 1/8 electrodes. WH1250 EL Upgrade Opposed Weld Head 1/4 Electrode Holders and Electrodes. WH2125A WH2125M WH2125A series/parallel, MAC Valve Air-Actuated Weld Head with foot pedal, trigger cable, 1 AWG Welding Cables, Glydcop electrodes (1 pair). Includes a base plate. WH2125M series/parallel, Manually-Actuated Weld Head with foot pedal, trigger cable, 1 AWG Welding Cables, Glydcop electrodes. WH2250 EL Upgrade Parallel Weld Head 1/4 Electrode Holders and Electrodes. MWH3000 Opposed Opposed Gap Micro Weld Head. Ranges between gF. Manually Actuated. Includes Swing Arm & Microscope, 5x/10x Magnification with Light Source. MWH3000 Parallel Parallel Gap Micro Weld Head. Ranges between gF. Manually Actuated. Includes Swing Arm & Microscope, 5x/10x Magnification with Light Source. 11
12 RESISTANCE WELDING HAND ATTACHMENTS PG1/2 PG1 The PG1/2 is the smallest single side gun. It can be fitted with a straight or 90degree tip. Triggered with a foot pedal. Accepts threaded electrodes. The PG1 is the smallest single side gun. It can be fitted with a straight or 90 degree tip and has a built in switch. Accepts threaded electrodes. PG2 Pistol Grip Hand Piece with Button Trigger. Accepts threaded electrodes. PG2W The PG2W is a water cooled hand piece. Accepts threaded electrodes. Industrial uses. PG3W The PG3W is water cooled hand piece. Accepts compression electrodes. Heavy duty industrial uses. PG4 The PG4 gun is designed as a series welder. This gun will apply 2 spots simultaneously. Accepts compression electrodes. PG5M The PG5M miniature pliers, uses 1/8 electrodes. EL PG Threaded EL PG Wheel 3/8 Diameter, Tapered Copper Electrode (threaded) for PG2 and PG1. 2 Copper Wheel electrode, threaded fitting style. EL PG Compression 2 Copper Wheel electrode, compression fitting style. 12
13 EL PG Adapter 125 EL PG Adapter 187 Threaded adapter for the Poke hand pieces, accepts a 1/8th inch electrode. Threaded adapter for the Poke hand pieces, accepts a 3/16th inch electrode. PASP2 Pistol grip, pressure actuated single probe with adjustable pressure. PASP HP Pressure-Actuated Single Probe Hand Piece Attachment with Large Alligator Clip for simple setup. PASP HP RS Pressure-Actuated Single Probe Hand Piece Attachment (with Large Alligator Clip) for Roll Spot welding. Accepts 1/4 dia electrodes, such as EL-Roll(included). EL-ROLL Pressure-Actuated Single Probe Hand Piece Wheel SPHP SPHP LP SPHP MP SPHP HP Single Probe Hand Piece Single Probe Hand Piece - Low Power. 1/4 dia brass shank accepts 1/16 (for Tungsten) or 2mm. Single Probe Hand Piece - Medium Power, 5/8 dia brass shank with 4 AWG cabling, accepts 1/8 electrodes. Single Probe Hand Piece - High Power. 7/8 dia brass shank accepts 3/16 electrodes. DPHP Micro Micro Micro Welding Hand Piece for Use with DC Welders. Includes one thermal compression bonding hand piece with one MEL-TCB-FL electrode. *** For use with thermocompression electrodes. 13
14 DPHP Dual Probe Hand Piece DPHP LP Dual Probe Hand Piece - Low Power, 1/4 dia brass shank with 8 AWG cabling, accepts 1/16 copper or 2mm tungsten electrodes (1 pair copper electrodes included). DPHP MP Dual Probe Hand Piece - Medium Power 5/8 dia brass shank with 4 AWG cabling, accepts 1/8 electrodes (1 pair copper electrodes included). DPHP HP Dual Probe Hand Piece - High Power 7/8 dia brass shank with 1 AWG cabling, accepts 3/16 electrodes (1 pair copper electrodes included). Hand Piece Package Hand Piece RWMA II Package includes Sunstone s DPHP, SPHP, & THP-A weld attachments. PTHP LP Pressure-Actuated Tweezer Hand Piece: Low Power. 3/1 diameter Electrodes. EL187RWMA-ANG EL187MOLY-ANG 3 Copper (Angled) Electrodes, 3/16 diameter (1 pair). 3 Molybdenum (Angled) Electrodes, 3/16 diameter (1 pair). PTHP MP Pressure-Activated Tweezer Hand Piece: Moderate Power. 3/16 dia. Electrodes PTHP HP Pressure-Activated Tweezer Hand Piece: High Power. 3/16 dia. Electrodes THP-P Pneumatic Tweezer Hand Piece. ACS Air Control System - Regulates Compressed Air Functionality for Pneumatic Weld Attachments, and Controls Shielding Gas such as Argon. 14
15 RESISTANCE WELDING ELECTRODES EL125BATT 2.5 Battery Style Copper GlidCop Electrodes, 1/8 diameter (1 pair). EL250BATT 2.5 Battery-Style Copper Glidcop Electrodes, 1/4 diameter (1 pair). EL062RWMA EL125RWMA EL125RWMA3 EL187RWMA EL250RWMA 2 RWMA II Electrodes, 1/16 diameter (1 pair). 2 RWMA II Copper Electrodes, 1/8 diameter (1 pair). 3 RWMA III Electrodes, 1/8 diameter (1 pair). 2 Copper Electrodes, 3/16 diameter (1 pair). 2 Copper Electrodes, 1/4 diameter (1 pair). EL0625TUNG EL125TUNG EL187TUNG 2 Pure Tungsten Electrodes, 1/16 diameter (1 pair). 2 Pure Tungsten Electrodes, 1/8 diameter (1 pair). 2 Pure Tungsten Electrode, 3/16 diameter (1 Pair). EL125TUNG7 EL187TUNG7 7 Pure Tungsten Electrodes, 1/8 diameter (1 pair). 7 Pure Tungsten Electrodes, 3/16 diameter (1 Pair). EL125MOLY EL187MOLY 2 Molybdenum Electrodes, 1/8 diameter (1 pair). 2 Molybdenum Electrodes, 3/16 diameter (1 pair). EL Honeycomb Flat EL Honeycomb Radius Honeycomb Tack Electrode Flat. Honeycomb Tack Electrode Radiused. MEL AG Square, Adjustable Gap Glidcop Micro Electrodes for Micro Weld Head x Face Tip (1 pair). Best for fine, Non coated, resistive wires. MEL AMO Square, Adjustable Gap Molybdenum Micro Electrodes for Micro Weld Head x Face Tip (1 pair) - Best for fine, Non coated, conductive wires. 15
16 MEL BMO Square, Fixed/Bonded Gap Molybdenum Micro Electrodes for Micro Weld Head x Face Tip (1 pair). Best for very fine, Non coated, conductive wires. MEL TCB.25mm² Micro, thermocompression bonded electrode with a 0.25mm x 0.25mm flat face, 5 electrode pack. MEL TCB FL MEL TCB SL 1/8 Tungsten Flat Thermal Compression Bonded Micro Electrodes (5 Pair). For use with fine magnet wires, using low voltages during welds. Medium range uses. 1/8 Tungsten Slant Thermal Compression Bonded Micro Electrodes (5 Pair). For use with fine magnet wires, using low voltages during welds. Designed to weld and cut the wire simultaneously. MEL TCB SmFl Micro, Thermocompression electrode with a small, flat face: 0.4mm x 0.5mm. Perfect for small magnet wires. (5 electrode pack). MEL TCB SY 1/8 Tungsten Symmetrical Thermal Compression Bonded Micro Electrodes (5 Pair). For use with very fine magnet wires, using very low voltages during welds. Very precise. MEL TCB U 1/8 Tungsten U-Shaped Thermal Compression Bonded Micro Electrodes (5 Pair). For use with larger magnet wires, using higher voltages during welds. RESITANCE WELDING ACCESSORIES ESHC External Switch Hookup Cable. Foot Switch - HDMI Foot Switch with HDMI connector for welders. Foot Switch 3 Pin Foot Switch 3 Pin. 16
17 BATTERY WELDING ACCESSORIES SNPSP Nickel Precut Sample Pack. SN0625N L wide x thick x 0.08 length pre-cut tabs. SN125N34.8L SN125N54.75L SN250N L SN375N L w x t x 0.80 L pre-cut nickel strip 250pc w x t x 0.75 L pre-cut nickel strip 250pc w x t x L pre-cut nickel strip 250pc w x t x L pre-cut nickel strip 250pc. SN Spooled Sample SN0625N34 SN125N34 SN125N54 SN250N54 SN375N54 Nickel Spool Sample Pack x Nickel Strip, 25 ft. spool w x t x 25 L spooled nickel strip w x t x 25 L spooled nickel strip w x t x 25 L spooled nickel x x 25 L spooled nickel strip. Spooled Copper SC500N10 Copper Spool w x t spooled copper strip. 25 ft. spool. Fish Paper 8.75 x Adhesive Fish Paper (10 sheets) thick. Shrink Wrap 100 s of options available. Please inquire for prices. Specifications needed: diameter of tube, thickness of wall, color and length. 17
18 Mail: Sunstone Welders 1693 American Way #5 Payson, UT Voice: WELD Fax:
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