SUNSTONE WELDING ATTACHMENTS

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1 Hand Held Welding Attachments Some welding applications require the flexibility and versatility of a hand held welding attachment. Hand held attachments allow welding of complex geometries that would require expensive fixturing when using conventional weld heads. Hand held attachments provide a way for laboratories and businesses to lower their overall weld system costs. In general, welding attachments are easy to use, require low maintenance, and provide a great deal of flexibility for small production runs or research environments. Sunstone hand held weld attachments provide users with the ideal welding solution for their specific application and needs. Available hand pieces include single probe hand pieces, dual probe hand pieces, tweezer style hand pieces, pressure actuated single probe hand pieces, and pressure actuated tweezerstyle attachments. Technical data and specifications for each weld attachment are found in this document. ATTACHMENT MODELS: Dual Probe Tweezer TRIGGER OPTIONS Pressure Actuated Foot Pedal ELECTRODE OPTIONS: Roll Spot Wheel Honeycomb Block Micro Weld 1

2 SPHP - SINGLE PROBE HAND PIECE 1/4 diameter copper shank cabling Electrode Size 1/ lb / 0.25 kg Dimensions: 7 x 1/4 SPHP LP - SINGLE PROBE HAND PIECE 1/4 diameter brass shank cabling Accepts 1/16 or 2mm diameter electrode Interchangable Electrode Low Power Electrode Size 1/16 1 lb / 0.45 kg Dimensions: 6 x 1/4 SPHP MP - SINGLE PROBE HAND PIECE 5/8 diameter brass shank 4 AWG cabling Accepts 1/8 diameter electrode Interchangable Electrode Medium Power 2 lb / 0.9 kg AWG for CD 4 AWG Dimensions: 6.5 x 5/8 SPHP HP - SINGLE PROBE HAND PIECE 7/8 diameter brass shank cabling Accepts 3/16 diameter electrode Interchangable Electrode 3.5 lb / 1.6 kg AWG Dimensions: 7.5 x 7/8 PG1 - POKE SINGLE PROBE HAND PIECE Smallest single side gun Straight or 90 degree welding tip Built in trigger switch Poke CD Welder (ws) (ws) Dimensions: 9.5 X 1 4.5/2.04 AWG 2

3 PG3W - WATER COOLED SINGLE PROBE POKE HAND PIECE Water cooled electrode Ideal for high duty cycle conditions Conveniently placed trigger switch Includes Water-Cooled Grounding Clamp PG3W Dimensions (W x H x L) 6.5 x 7.5 x lb / 4.54kg PG2 WHEEL - POKE GUN HAND PIECE WITH ROLL SPOT WHEEL ATTACHMENT Easy to handle Conveniently placed trigger switch Roll-Spot Copper Wheel Attachment Poke Gun Hand Piece with Roll Spot Dimensions (W x H x L) 6.5 x 6.5 x lb / 2.49 kg PASP HP RS - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE ROLL SPOT 2 copper wheel (EL-ROLL) Large alligator clip for simple setup cabling standard PG2 - POKE GUN HAND PIECE Easy to handle Conveniently placed trigger switch PASP - Roll Spot Electrode Size 1/4 Shank 4 lbs / 1.8 kg Poke Gun Hand Piece Dimensions (W x H x L) 6.5 x 6.5 x lb / 2.26 kg PASP 2 - PRESSURE ACTUATED SINGLE PROBE HAND PIECE Ergonomic Pistol Grip for extended use Large alligator clip for simple setup PASP2 Dimensions (W x H x L) 9.75 x 1.25 x lb / 1.9kg 2 AWG 3

4 PASP HP CP - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE ALLIGATOR CLIP For hard-to-reach welds Large alligator clip for simple setup cabling standard PASP HP MAG - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE MAGNETIC For hard-to-reach welds Large magnetic clip for simple setup (iron base material) cabling standard PASP - Alligator Clip 2.51 lb / 1.13 kg PASP - Magnetic Clip 3.35 lb / 1.5 kg PASP HONEYCOMB - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE HONEYCOMB Pressure Activated PASP - Honeycomb Electrode Size 1/4 4 lbs / 1.8 kg SUNSTONE WELDING ATTACHMENTS Dual Probe PG4 - SERIES WELDING GUN Applies 2 spots simultaneously Ideal for Fast Operations PG4 Series Wedling Gun Electrode Size 5/8 4.5 lb / 2.04 kg 1-0 AWG Dimensions: 7 x 7.5x 4.5 4

5 Dual Probe DPHP - DUAL PROBE HAND PIECE 1/4 diameter RWMA II copper shank cabling Electrode Size 1/ lb / 0.29 kg Dimensions: 6 x 1/4 DPHP LP - DUAL PROBE HAND PIECE 1/4 diameter brass shank cabling Accepts 1/16 diameter electrodes Low Power Electrode Size 1/ lbs / 0.22 kg Dimensions: 5 x 1/4 DPHP MP - DUAL PROBE HAND PIECE 5/8 diameter brass shank 4 AWG cabling Accepts 1/8 diameter electrodes Medium Power 2.5 lbs / 1.13 kg 4 AWG Dimensions: 7.5 x 5/8 DPHP LP - DUAL PROBE HAND PIECE 7/8 diameter brass shank cabling Accepts 3/16 diameter electrodes 5.5 lb / 2.49 kg Dimensions: 6 x 7/8 DPHP - MICRO For thermalcompression bonding 10 AWG cabling For Use with DC welding Only Micro Electrode Size 1/8 Shank 2 lb / 1 kg DC Welder Linear DC AWG 10 AWG 5

6 Tweezers HP RWMA PACKAGE - HAND PIECE PACKAGE SPHP- DPHP- THP - Tweezer Hand Piece Hand Piece Package(RWMA) See Product Descriptions SPHP - Pg. 2 DPHP - Pg. 5 THP- Pg. 6 THP - TWEEZER HAND PIECE Tweezer Hand Piece Copper Bar Size 1/2 x 1/ lb / 0.36 kg Dimensions: 7.5 x 3/4 THP P - PNEUMATIC TWEEZER HAND PIECE Air-actuated tweezer-style hand piece Force ranges: 5-50lbs Adjustable throat up to Stroke Distance Designed to integrate with Sunstone s ACS Can use 1/8 opposed electrodes Pneumatic Tweezer Hand Piece Force 5-50 lbs Copper Bar Size 1/2 x 1/16 Total 6 lb / 2.72 kg Handpiece Dimensions: 13 x 6 x 1 Foot Pedal Dimensions: 3.5 x 5 x 2 PG5M - MINIATURE PLIERS GUN Ideal for use in electronics industry smallest, finest pressure range. Highest degree of precision. PG5M- Tweezer Hand Piece Force 4-7 Lbs Total 1.5 /.68 kg Handpiece Dimensions: 8 x 2.5 x 1 6

7 Tweezers PTHP LP - PRESSURE ACTUATED TWEEZER HAND PIECE 1 pair of RWMA II electrodes (EL187RWMA- ANG) Molybdenum electrodes available Pressure Range lbf cabling standard PTHP MP - PRESSURE ACTUATED TWEEZER HAND PIECE 1 pair of RWMA II copper electrodes Tungsten electrodes available Pressure Range 1 10 lbf 4 AWG cabling standard Pressure-Actuated Tweezer Hand Piece Low Power Dimensions (W x H x L).75 x 2.5 x 7.56 lb /.25 kg Pressure-Actuated Tweezer Hand Piece Medium Power 1-10 lbs Dimensions (W x H x L) 1 x 3 x lb /.59 kg 4 AWG PTHP HP - PRESSURE ACTUATED TWEEZER HAND PIECE 1 pair of RWMA II copper electrodes Tungsten electrodes available Pressure Range 1 10 lbf cabling standard Pressure-Actuated Tweezer Hand Piece 1-10 lbs Dimensions (W x H x L) 1.25 x 5 x lb / 1.81 kg Do you need different solution or accessory? We have everything you need to accomplish any micro joining application. Visit our website at: or call us anytime at:. 7