Qualität Made in Germany. Professional MIG/MAG welding equipment

Transcription

1 Qualität Made in Germany Professional MIG/MAG welding equipment

2 MIG/MAG shield gas welding equipment Qualität Made in Germany SCHWEIßKRAFT PRO-MAG standard welding devices for thin sheet welding. Top quality for professionals at a low price. XXStandard -cycle and -cycle function for short tack welding or long welds. Tire-free work is thus guaranteed for all welding tasks. XXThanks to the integrated spot and interval control, visually perfect spot and plug welds and consistently reproducible tack welds are no longer a challenge. XXThe automatic feed automatically adjusts the wire speed over a wide range in case of power reduction or increase, thus removing the need for repeated manual adjustment. XXIndividually adjustable gas post-flow time which automatically adjusts the gas postflow to the switching stage in question. This protects the pool of molten material until it solidifies at the end of the welding task. XXThe safety force shutdown prevents inadvertent ignition and uncoiling of the filler wire in -cycle operation, thus removing the risk of fire. And the risk of fire this causes. XXAutomatic threading automatically increases the feed speed on threading the wire. Process XXMIG/MAG XXMIG soldering (PRO-MAG 00- AM) Sheet thicknesses XXfrom 0.8 mm (MAG) XXAluminium from.0 mm (MIG) XXMIG soldering as of 0.6 mm Base materials XXConstruction steels XXCrNi steels ferritic/austenitic XXDuplex steels XXgalvanised, pre-treated steels (MIG soldering) Typical applications XXAn integrated automatic inching and ignition ensures fast and safe ignition of the arc. XXBody repairs/maintenance XXMetalworking/steel construction XXAgriculture XXTraining XXTack welding XXPermanent monitoring of the mains voltage with compensation for fluctuations guarantees a smooth and even arc for best possible welding results. XXOn completing the welding task, the automatic burn-back feature ensures a constant wire length end, thus reliably preventing the wire seizing on the workpiece or contact tip (Individually adjustable). MIG soldering PRO-MAG 80- PRO-MAG 0- PRO-MAG 00- AM PRO-MAG 00- AM the combined system for MIG soldering and MIG/MAG welding Easy to use XXOPERATION control lamp XXTEMPERATURE control lamp XXAdjusting button for spot and interval time (in seconds) XXFunction selection switch operating mode (-cycle, -cycle, sport or interval) XXBody shops in particular need to adapt their repair methods to reflect continual changes. Bodies made of fully galvanised, partly high strength steel cannot simply be welded using legacy methods after a crash without compromising the crash resistance features designed in by the manufacturer. Various automobile manufacturers already require MIG soldering for repairs. XXThe PRO-MAG 00 AM is the specially-designed combination system for MIG/MAG thin sheet welding and MIG soldering. XXFor MIG soldering with the system, you additionally need the MIG soldering torch conversion kit. XXAdjustment button for wire feed speed XXStage switch Typical MIG soldering seam due to the CuSi wire burning off

3 Qualität Made in Germany MIG soldering Model PRO-MAG 80- PRO-MAG 00- AM PRO-MAG Recommended Torch kit / / / Technical specifications Wire Ø steel/special steel mm mm mm Wire Ø aluminium.0 mm.0 mm.0 -. mm Wire feed m/min m/min m/min Drive roll roll roll Power connector x 0/00 V x 00 x 00 Adjusting range 0-0/0-80 A - 00 A - 0 A Duty cycle (DC) at I max. and 0 C %/% 0 % 0 % Welding current at 00% DC 0 C 9/00 A 00 A A Switching stages 6/6 8 0 Open circuit voltage -/-9 V - V 6- V Permanent output at 00% DC./. kva. kva. kva Fuse 6 A 6 A 6 A Cooling type AF AF AF Torch cooling Gas Gas Gas Degree of protection IP IP IP Insulation class H H H Weight kg kg kg Dimensions (L x W x H) 760 x 0 x 80 mm Standards EN ;-;-0 / S mark / EMC - class A XXHighly dynamic choke system ensures a particularly soft, stable, and highly-dynamic arc, and ensures optimised, low-spatter welding results in steel, stainless steel and aluminium. Accessories - torch kits consisting of: torch m, earth cable, bar Argon/CO pressure regulator Torch kit / SMB / m gas-cooled, earth cable mm² m, pressure reg. 090 Torch kit / SMB / m gas-cooled, earth cable mm² m, pressure reg. 090 Torch kit 6/0 SMB 6/ m gas-cooled, earth cable 0 mm² m, pressure reg. 096 Universal torch holder 0900 *Prices for torch kits only apply in combination with purchasing a welding device Wear part set for torch Wear part set SMB 0900 consisting of: x gas tip holder, x retaining spring, x each contact tip 0.6/0.8 mm x gas tip conical, x gas tip cylindrical size, large sorting box Wear part set SMB 0900 consisting of: x retaining spring, x tip assembly, x each contact tip 0.6/0.8 mm x gas tip conical, x gas tip cylindrical size, large sorting box Wear part set SMB consisting of: x tip assembly M6, x gas distributor brown, x each contact tip 0.8/.0/. mm, x gas tip conical, x gas tip cylindrical, large sorting box Basket spool adapter Basket spool adapter KA, single-part, pluggable 000 Basket spool adapter KA, with quick release coupling 000 Wire feeder rolls Wire feeder roll 0.6/0.8 mm (PRO-MAG 60-0) 008 Wire feeder roll 0.8/.0 mm (PRO-MAG 60-0) 00 Wire feeder roll.0/. mm (PRO-MAG 60-0) 0 MIG soldering in automotive applications The benefits of MIG soldering XXNo corrosion on the solder seam XXMinimum weld spatter XXEasy reworking of the solder seam XXLower working temperature XXLess impact on the structure in the case of higher strength steels XXCapillary effect of the solder causes / higher strength in round hole and slot soldering XXLess distortion XXLess melting material loss of the coating XXcathodic protection of the base material in the immediate area of the weld (zinc) XXCorrosion protection without reworking XXOptimum control for keeping the sheet thickness Standard equipment PRO-MAG -roll drive With -cycle/-cycle/interval control Mains cable with connector m Central connection system Operating and temperature display Without basket spool adapter Without torch Without earth cable Without pressure regulator (see accessories) XXHigh performance transformer with premium, dual-insulation copper wire cable, insulation class H XXLevel wound and level insulated with additional vacuum impregnation XXWith thermocouple for overload protection Basket spool adapter KA Wear part set Torch kit Universal torch holder Wire feed roll Basket spool adapter KA Grinding Welding accessories Electrochemical processing Plasma cutting equipment Electrode inverters TIG inverters Multifunctional inverter MIG/MAG

4 Torch SMB gas-cooled SMB gas-cooled SMB / m with pushbutton 090 SMB / m with pushbutton 090 SMB / m with pushbutton 09 SMB / m for aluminium 090 SMB / m with pushbutton 090 SMB / m with pushbutton 090 SMB / m with pushbutton 09 SMB / m for aluminium No. Torch swan neck SMB includes Gas tip carrier Holding spring 09 0 Contact tip M6 Ø 0.6 mm/ mm Contact tip M6 Ø 0.8 mm/ mm 09 0 Contact tip M6 Ø.0 mm/ mm 09 0 Ø.0 mm/ mm Gas tip conical Ø.0/ mm Gas tip, cylindrical Ø 6.0 mm 09 0 Spot gas tip Adapter MS Adapter body black Handle shell red Pushbutton Handle shell screw Ring 099 Anti-kink protection spring 0987 Anti-kink protection machine side 0986 Connection nut 098 Connection nut screw Centre connector fixed pins 098 Wear part set SMB 0900 Guide spirals/teflon core see page 8 No. Torch swan neck SMB 090 Holding spring 09 0 tip assembly Contact tip M6 Ø 0.8 mm/8 mm 09 0 Contact tip M6 Ø.0 mm/8 mm 09 0 Contact tip M6 Ø. mm/8 mm Ø.0 mm/8 mm Ø. mm/8 mm Gas tip conical Ø./7 mm Gas tip, cylindrical Ø 8.0 mm 09 0 Spot gas tip Adapter body black Handle shell red Pushbutton Handle shell screw Ring 099 Anti-kink protection spring 096 Anti-kink protection machine side 0986 Connection nut 098 Connection nut screw Centre connector fixed pins 098 Wear part set SMB 0900 Guide spirals/teflon core see page 8 Load: 80 A CO /0 A mixed gas M (EN ) DC 60 % Wire Ø: mm Load: 0 A CO /00 A mixed gas M (EN ) DC 60 % Wire Ø: mm *PU = Quantity in pieces per packaging unit Purchase only possible in PU

5 SMB 6 gas-cooled SMB 00 liquid-cooled Grinding SMB 6/ m with pushbutton 0960 SMB 6/ m with pushbutton 0960 SMB 6/ m with pushbutton 096 SMB 6/ m for aluminium 8 No. Torch swan neck SMB Tip assembly M6/ 8 mm Gas distributor brown S Contact tip M6 Ø 0.8 mm/8 mm 09 0 Contact tip M6 Ø.0 mm/8 mm 09 0 Contact tip M6 Ø. mm/8 mm Ø.0 mm/8 mm Ø. mm/8 mm Gas tip conical Ø 6.0/8 mm Gas tip, cylindrical Ø 9.0 mm Handle shell red Pushbutton Handle shell screw Ring 099 Anti-kink protection spring 096 Anti-kink protection machine side 0986 Connection nut 098 Connection nut screw Centre connector fixed pins 098 Wear part set SMB Guide spirals/teflon core see page 8 7 Load: 00 A CO /70 A mixed gas M (EN ) DC 60 % Wire Ø: mm *PU = Quantity in pieces per packaging unit Purchase only possible in PU SMB 00/ m with pushbutton 0900 SMB 00/ m with pushbutton 0900 SMB 00/ m with pushbutton 090 SMB 00/ m for aluminium No. Torch swan neck SMB Ring Tip assembly M8/ mm Gas distributor brown highly heat-resistant Contact tip M8 Ø 0.8 mm/0 mm Contact tip M8 Ø.0 mm/0 mm Contact tip M8 Ø. mm/0 mm Ø.0 mm/0 mm Ø. mm/0 mm Gas tip conical Ø 6.0/8 mm Gas tip, cylindrical Ø 9.0 mm Spot gas tip Handle shell red Pushbutton Handle shell screw Ring 099 Anti-kink protection spring 09 ball joint 096 Anti-kink protection machine side compl. 09 Connection nut 098 Connection nut screw Centre connector fixed pins 0908 Wear part set SMB Guide spirals/teflon core see page 8 Load: 00 A CO /0 A mixed gas DC 00 % Wire Ø: mm 0 Welding accessories Electrochemical processing Plasma cutting equipment Electrode inverters TIG inverters Multifunctional inverter MIG/MAG

6 Torch Torch MB gas-cooled New Torch MB 0 D water-cooled 6 00 MB AK/ m with pushbutton 00 MB AK/ m with pushbutton 00 MB AK/ m with pushbutton 0 MB AK/ m for aluminium 0 MB / m, Up/Down 0 MB / m, Up/Down 0 MB / m, Up/Down 0 MB / m, with potentiometer 0 MB / m, with potentiometer 00 Torch MB 0 D/ m with pushbutton 00 Torch MB 0 D/ m with pushbutton 00 Torch MB 0 D/ m with pushbutton No. Torch swan neck MB pluggable 00 Holding spring 0 0 Adapter body brass 007 Adapter body plastic Handle shell with pushbutton compl. 07 Pushbutton -pin, orange 08 Anti-kink protection spring size 9 09 Anti-kink protection machine side 08 Connecting nut 08 0 Centre connector 08 Union nut M0x 08 0 Tip assembly M6.0 mm Contact tip M6 E-Cu Ø 0.8 mm 0 0 Contact tip M6 E-Cu Ø.0 mm 0 0 Contact tip M6 E-Cu Ø. mm 06 0 wire Ø.0 mm 07 0 wire Ø. mm 09 0 Gas tip, cylindrical Ø 8.0 mm 0 0 Gas tip, conical Ø.0 mm 00 0 Spot gas tip Ø 8.0 mm 06 0 Wear part set MB 00 Load: 0 0 A CO A CO /00 /00 A mixed A pulsegas DC DC 6000 % % Wire Wire Ø: Ø: mm mm 6 No. Torch swan neck MB0D pluggable 00 8 Pushbutton, orange 08 6 Bend protection, blue cpl Connecting nut Union nut M0x Contact tip M6-ECu Ø 0.8 mm Contact tip M6-ECu Ø.0 mm Contact tip M6-ECu Ø. mm Contact tip M6-ECu Ø 0.8 mm aluminium wire Contact tip M6-ECu Ø.0 mm aluminium wire Contact tip M6-ECu Ø. mm aluminium wire Gas tip, cylindrical Ø 7.0 mm Gas tip, conical Ø. mm Spot gas tip Ø 7.0 mm 06 0 Load: 0 A CO /00 A pulse mixed gas DC 00 % Wire Ø: mm *PU = Quantity in pieces per packaging unit Purchase only possible in PU

7 Torch 9W D/9W FD/9W-Rt/9W-S Torch 9W-Alu Grinding 9W D Torch 9W D/ m, long swan neck 8090 Torch 9W D/ m, long swan neck W FD Torch 9W FD/ m, short swan neck 809 Torch 9W FD/ m, short swan neck 809 9W Rt Torch 9W Rt* Rehmtronic/ m 809 Torch 9W Rt* Rehmtronic/ m 809 Torch 9W Rt* Rehmtronic/ m 809 *short swan neck 9W S Torch 9W S*/ m 809 Torch 9W S*/ m 809 Torch 9W S*/ m 809 *short swan neck No. Torch swan neck FD/S/Rt 0 yel. short 8090 Torch swan neck 0 FD 0 yel./green long Tip assembly D/FD Tip assembly S/Rt Contact tip E-Cu Ø 0.8 mm Contact tip E-Cu Ø.0 mm Contact tip E-Cu Ø. mm Contact tip E-Cu Ø.6 mm Gas distributor HP Gas tip conical size Gas tip conical size 6 HP Insulating washer Wear part set 9 W 809 Load: 60 A CO /00 A mixed gas M as per DIN EN 9, 00% duty cycle Wire Ø:.0-.6 mm *PU = Quantity in pieces per packaging unit Purchase only possible in PU 9W Alu Torch 9W Alu*/ m 890 Torch 9W Alu*/ m 890 Torch 9W Alu*/ m 890 *short swan neck No. Torch swan neck FD/S/Rt 0 yel. short Tip assembly D/Rt Contact tip E-Cu Ø.0 mm Contact tip E-Cu Ø. mm 89 0 Contact tip E-Cu Ø.6 mm Spatter guard Gas tip conical size 89 0 PA core alum..-.6 mm, m 89 PA core alum..-.6 mm, m 89 PA core alum..-.6 mm, m 89 Insulating washer Wear part set 9 W alum Load: 60 A CO /00 A mixed gas M as per DIN EN 9, 00% duty cycle Wire Ø:.0-.6 mm 7 Welding accessories Electrochemical processing Plasma cutting equipment Electrode inverters TIG inverters Multifunctional inverter MIG/MAG

8 Accessories MIG/MAG torches Interior and guide spirals Guide spirals with retention nipple and o-ring recommended for steel and stainless steel Blue, insulated./.; for Ø mm; SMB -6.0 m 07.0 m 07.0 m 07 Red, insulated.0/.; for Ø.0-.; SMB -6.0 m m m 078 Bare metal,.0/.; for Ø.0-.; SMB 00.0 m m m 007 Bare metal,./.; for Ø.6; SMB 00.0 m m m 0078 Teflon cores with retention nipple and o-ring recommended for non-ferrous metals such as Alu, Cu & CuSi Blue,./.0; for Ø mm; SMB -6.0 m 09.0 m 09.0 m 09 Red,.0/.0; for Ø.0-.; MB -6.0 m m 09.0 m 09 Yellow,.7/.7; for Ø.6; SMB 00.0 m m m 0668 PA cores with retention nipple and o-ring recommended for alum. Grey,.0/.0; for Ø.0 -.mm; SMB -6.0 m 08.0 m 08.0 m 08 Grey,.9/.7; for Ø.6 mm; SMB 00.0 m 086 Combined Teflon cores with retention nipple, o-ring and brass spiral recommended for higher amperage aluminium Red,.0/.0; for Ø.0 -.mm; SMB -6. m 09. m 09. m 09 Carbon Teflon cores with retention nipple, o-ring and brass spiral recommended for stainless steel and alum. Black,.0/.0; for Ø.0 -.mm; SMB -6.0 m m m 098 Carbon Teflon cores with retention nipple, o-ring and brass spiral recommended for stainless steel and alum. Black,.7/.7; for Ø.6 mm; SMB 00 PQ.0 m 099 O-Ring. x Retention nipple Ø mm RN for F spiral bare metal./ RN for F spiral bare metal.0 -./ Guiding tube brass Ø mm 097 Brass spiral assembled 00 mm 0 Accessories for MIG soldering MIG soldering torch conversion kit SMB / m for wire 0.8 mm consisting of 0 x contact tip Ø 0.8 mm and Teflon core blue Ø mm, m MIG soldering conversion kit SMB / m for wire.0 mm consisting of 0 x contact tip Ø.0 mm and Teflon core red Ø.0-. mm, m Filler wire CuSi For copper, low alloy copper and copper zinc alloys. Good choice for galvanised sheets. Weight Small spool D00 Ø 0.8 mm kg 60 Ø.0 mm kg 69 Basket spool K00 Ø 0.8 mm kg 6 Ø.0 mm kg 6 Filler wire CuAl 8 For manganese and nickel copper aluminium alloys. Good choice for highly stressed and higher strength steels Weight Small spool D00 Ø 0.8 mm kg 60 Ø.0 mm kg 69 Basket spool K00 Ø 0.8 mm kg 6 Ø.0 mm kg 6 (further filler wires available on request) Argon inert gas Seamless steel cylinders, complete with cylinder valve, with thread as per DIN 77, cap DIN 667 and fill Fill New cylinder 0 l 70 New cylinder 0 l 70 Fill 0 l 70 Fill 0 l 70 MIG/MAG special gun for cutting, time-saving cleaning and honing of the shield gas tip (Ø -8 mm) and loosening and tightening the contact tip Basket spool adapter KA single-part, pluggable Basket spool adapter KA with quick release coupling Centring adapter for D 00 spools Two-part