METRIC. TAL-X sleeves, black oxidized
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1 Rev FLEMISH EYE SLEEVES METRIC 5.1 SLEEVES - METRIC TALURIT SYSTEM GENERAL DESCRIPTION The sleeves are to be used as Flemish Eye sleeves. All TALURIT TM Flemish Eye sleeves have corrosion protection and are made according to the highest quality standards. sleeves are black oxidized. All our Flemish Eye sleeves are made in accordance with standards and processes adopted by Talurit AB to assure high quality products. They are marked with:, sleeve size and code for traceability. Testing includes hardness test, chemical analysis, microstructure evaluation and flattening to check for cracks. For additional conformance, sleeves are independently verified by 3rd party test lab. All our Flemish eye sleeves are tested for ductility. Not applicable on rotation resistant wire ropes. Follow our instructions on how to make the flemish eye terminations to reach expected efficiency. METRIC SYSTEM The metric system for these sleeves is validated according to the European standards, EN , for mechanical splicing. We have developed an approved splicing system for metric wire ropes of grade 196 according to EN , constructions 6x19, 6x26 and 6x36. See separate table. An imperial system is also available. Kindly refer to our imperial splicing table. Available on request. APPLICATIONS Carbon steel ferrules are typically used when corrosion, higher temperature and special wear and tear environments are demanded. They are also used in cold environments. Talurit AB Amalia Jönssons gata Västra Frölunda Sweden VAT SE Phone Fax info@talurit.se TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. 218, Talurit AB 71
2 Rev DIMENSIONS FOR FLEMISH EYE SLEEVES METRIC DIMENSIONS Dimensions before swaging Weight each approx. (kg) L OD ID L1 G 1/ / / / / / / / / / / / / / / / / / ,3 3 1/ / / NOTE! Due to the variety of steel wire ropes, it is difficult to approve all of them. Verification tests must be performed in order to confirm the strength of application. Contact our Technical Department for more advice. Dies are marked: and size sleeves: Material: Wire Rope: Swaging: Note! Wire rope terminations will not be adversely affected by temperatures between -4 C - 15 C. When properly applied, our sleeves have an efficiency rating of more than 9% according to EN This rating is based on the catalogue strength of wire rope. 11 steel, fine grain. Spheroidized annealed for cold swaging. sleeves are recommended for use with wire ropes of class 6x19 or 6x36, RRL, FC or IWRC wire rope according to EN Maximum rope grade is to be 196. The sleeves are swaged according to our specified swaging method for flemish eye sleeves. Please read the swaging instructions for flemish eye sleeves in chapter 6. Please read our TALURIT Splicing Instructions carefully to secure a safe and correct swaging operation. Talurit AB Amalia Jönssons gata Västra Frölunda Sweden VAT SE Phone Fax info@talurit.se TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. 218, Talurit AB 72
3 Rev METRIC SELECTION TABLE FOR FLEMISH EYE SLEEVES Wire Rope Capacity Diameter Fill factor (f=,49-,6) Die identification Dies marked 1/4 6,4 6,7 1/4 14,2 5/16 7, 8,3 5/16 18,7 3/8 8,4 1, 3/8 18,7 7/16 1,1 11,7 7/16 25,2 1/2 11,8 12,6 1/2 M 24,4 1/2 12,7 13,3 1/2 25,2 9/16 13,4 15, 9/16 3,8 5/8 15,1 16,7 5/8 3,8 3/4 16,8 18,5 3/4 M 35,5 3/4 18, 19,9 3/4 36,4 7/8 2, 21,9 7/8 M 4,3 7/8 22, 23,3 7/8 41,7 1 23,4 25, 1 M 46,7 1 25,1 26,7 1 48,1 1 1/8 26,8 28,5 1 1/8 28, 3,7 1 1/4 3,8 33,3 1 3/8 33,4 34,8 1 3/8 34,9 36,7 1 1/2 36, 38, 1 1/2 38,1 39,9 1 3/4 4, 43,9 1 3/4 44, 46,7 2 48, 5,7 2 5,8 53,3 See next page for larger sizes Diameter after swaging Tapered Dies Tol. +,3 +,4 +,4 +,5 +,7 +,7 +,7 +,7 +,7 +,7 +,8 +,8 +,8 +,8 Open channel dies Tol. 1st stage 2nd stage 1 1/8 (1ST) 57,9 1 1/8 M (2ND) 51,5 +,9 1 1/8 (1ST) 57,9 1 1/8 (2ND) 53, +,9 1 1/4 (1ST) 62,8 1 1/4 (2ND) 57,9 +,9 1 3/8 (1ST) * 67,5 1 3/8 M (2ND) 61, + 1, 1 3/8 (1ST) 67,5 1 3/8 (2ND) 62,8 + 1, 1 1/2 (1ST) * 73,7 1 1/2 M (2ND) 65,5 1 1/2 (1ST) 73,7 1 1/2 (2ND) 67,5 1 3/4 (1ST) * 84, 1 3/4 M (2ND) 73,7 1 3/4 (1ST) 84, 1 3/4 (2ND) 77,5 2 (1ST) 97,1 2 M (2ND) 86,6 2 (1ST) 97,1 2 (2ND) 89,2 Numbers marked in green are special dies for the metric system. * Note! STC dies in the sizes marked with a star are not compatible with dies. Please note that these instructions are only applicable to products produced and supplied by Talurit AB, Sweden and Gerro GmbH, Germany! Talurit AB Amalia Jönssons gata Västra Frölunda Sweden VAT SE Phone Fax info@talurit.se TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. 218, Talurit AB 73
4 Rev METRIC SELECTION TABLE FOR FLEMISH EYE SLEEVES Wire Rope Capacity Diameter Fill factor (f=,49-,6) 2 1/4 53,4 57,1 2 1/4 56, 59,9 2 1/2 6, 63,4 2 1/2 63, 66,7 Die identification Dies marked Diameter after swaging 1st stage Tol. 2nd stage 2 1/4 (1ST) 113,1 2 1/4 M (2ND) 11,2 2 1/4 (1ST) 113,1 2 1/4 (2ND) 13,4 2 1/2 (1ST) 122,5 2 1/2 M (2ND) 19,8 2 1/2 (1ST) 122,5 2 1/2 (2ND) 113,1 2 3/4 66,8 69,8 2 3/4 (1ST) 127,8 2 3/4 M (2ND) 114,3 2 3/4 69,9 73,3 2 3/4 (1ST) 127,8 2 3/4 (2ND) 118,2 3 72, 76,1 3 76,2 8, 3 1/4 8,1 82,5 3 1/4 82,6 86,7 3 1/2 84, 88,8 3 1/2 88,9 93,3 3 3/4 95,3 1, 4 11,6 16,7 4 1/2 114,3 12, 5 127, 133, ,4 16, Dies are marked: and size 3 (1ST) 134,9 3 M (2ND) 12,9 + 1,3 3 (1ST) 134,9 3 (2ND) 124,5 + 1,3 3 1/4 (1ST) 145,1 3 1/4 M (2ND) 13,7 3 1/4 (1ST) 145,1 3 1/4 (2ND) 134,9 3 1/2 (1ST) 156,8 3 1/2 M (2ND) 139,6 3 1/2 (1ST) 156,8 3 1/2 (2ND) 145,1 3 3/4 (1ST) 168,4 3 3/4 (2ND) 156,8 4 (1ST) 18,6 4 (2ND) 168,4 4 1/2 (1ST) 21, 4 1/2 (2ND) 187,5 + 1,8 5 (1ST) 224,3 5 (2ND) 21,3 + 2,3 6 (1ST) 272,2 6 (2ND) 252,2 + 2,5 Please note that these instructions are only applicable to products produced and supplied by Talurit AB, Sweden and Gerro GmbH, Germany! Max size sleeve by swaging machine capacity 4t 1/4 3t 1 6t 1 1/2 1t 2 1/2 2t 4 37t 6 42t 6 sleeves: Material: Wire Rope: Swaging: Note! Wire rope terminations will not be adversely affected by temperatures between -4 C - 15 C. When properly applied, our sleeves have an efficiency rating of more than 9% according to EN This rating is based on the catalogue strength of wire rope. 11 steel, fine grain. Spheroidized annealed for cold swaging. sleeves are recommended for use with wire ropes of class 6x19 or 6x36, RRL, FC or IWRC wire rope according to EN Maximum rope grade is to be 196. The sleeves are swaged according to our specified swaging method for flemish eye sleeves. Please read the swaging instructions for flemish eye sleeves in chapter 6. The system is designed to reduce the amount of die sets. This is done with the possibility to swage two different flemish eye sizes in one die set. See next page (3) Compatible DIE SET TABLE FOR. Please read our TALURIT Splicing Instructions carefully to secure a safe and correct swaging operation. Talurit AB Amalia Jönssons gata Västra Frölunda Sweden VAT SE Phone Fax info@talurit.se TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. 218, Talurit AB 74
5 Rev COMPATIBLE DIE SET TABLE FOR - METRIC SYSTEM. Note! The system is designed to reduce the amount of die sets. This is done with the possiblity to swage two diffrent flemish eye sizes in one die set. See list below: Die sets having the same dimensions and can be used for two sizes: 5/16 can also be used as 3/8 7/16 can also be used as 1/2 9/16 can also be used as 5/8 1 1/8 (1ST) can also be used as 1 1/4 (2ND) 1 1/4 (1ST) can also be used as 1 3/8 (2ND) 1 3/8 (1ST) can also be used as 1 1/2 (2ND) 1 1/2 (1ST) can also be used as 1 3/4 M (2ND) 2 1/4 (1ST) can also be used as 2 1/2 (2ND) 3(1ST) can also be used as 3 1/4 (2ND) 3 1/4 (1ST) can also be used as 3 1/2 (2ND) 3 1/2 (1ST) can also be used as 3 3/4 (2ND) 3 3/4 (1ST) can also be used as 4 (2ND) Talurit AB Amalia Jönssons gata Västra Frölunda Sweden VAT SE Phone Fax info@talurit.se TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. 218, Talurit AB 75
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