NELSON STUD WELDING ACCESSORY SPECIFICATION: Stud Weld Gun Imperial Dimension Chucks

Transcription

1 Type 1 4 #2 Morse Taper Mounting NELSON STUD WELDING ACCESSORY SPECIFICATION: Stud Weld Gun s Below is a list of standard imperial chucks for use in welding Nelson studs. The chucks are listed with both imperial and metric dimensions so that the difference in size between two chucks can be easily compared. This will indicate if the stud will be tight or loose in an alternative chuck. The lengths given are the overall chuck lengths. s for use with Standard Stud Weld Guns Length Part Type Depth L = Type 1 # / /8 and 11ga / #6 and 10ga / / / #8 and 8ga / /16 and # / /32 and 1/4-20 pitch / / / /16-18 pitch / / / /8-16 pitch / / / / / /2-13 pitch / / / /16 and 5/8-11 pitch / / /4-10 pitch and 11/ / / / A 1 Body B 1 Sleeve / / A 1-1/8 Body B 1-1/8 Sleeve / / A 1-1/4 Body B 1-1/4 Sleeve / / A 1-3/8 Body B 1-3/8 Sleeve / / A 1-1/2 Body B 1-1/2 Sleeve / / A 1-5/8 Body B 1-5/8 Sleeve / / A 1-3/4 Body B 1-3/4 Sleeve Depth L = Type Depth Type 3 Depth Type 4 Type 5 1/2-20 Thread Mounting Depth

2 Type 1 4 #2 Morse Taper Mounting NELSON STUD WELDING ACCESSARY SPECIFICATION: Stud Weld Gun s Below is a list of standard metric chucks to be used when welding Nelson studs. The chucks are listed with both metric and imperial dimensions so that the difference in size between two chucks can be easily compared. This will indicate if the stud will be tight or loose in an alternative chuck. The lengths given are the overall chuck lengths. Depth L = Type 1 Standard s for use with Standard Stud Weld Guns Diameter Length Part / / / / / / / / / / / / / / A24 Body A24 Sleeve / A 25 Body B 25 Sleeve (one piece) / / A 29 Body B 29 sleeve / A 32 Body B 32 Sleeve / A35 Body A35 Sleeve * / A 40 Body B 40 Sleeve Type Depth L = Type 2 Depth Type 3 Depth Type 4 Type 5 1/2-20 Thread Mounting Depth

3 Nelson long style chucks are typically used when more accessory length is needed. This occurs when short studs are welded through fixtures, templates, or through holes in materials like wood, plastic, or steel. Often, long style studs are used when ferrule tubing holds ferrules, during welding, in place of standard ferrule grips. 3-7/8 Long Style s with Adjustable Depth Stop Part # # / / / / / /8 Long Straight Style s Fixed chuck depth is 1/2" Part # # /4 Long Straight Style s Fixed chuck depth is 1/2" Part 1/ / / / / / / /8 Long Length Straight Style Adjustable Depth 4-3/4 Long Length Fixed Depth (1/2 ) s

4 Male Style 2-1/2 Long s for Welding Internally Tapped Studs Extension Part # # # / / / / / / / Male Style s for Welding Studs with Unthreaded Holes (Hole Diameter) Extension Part Male Style s 3/16 3/ Adapter for Male Style s 3/16 7/ #2 Morse Taper with Internal Hole and Set Screws 3/16 3/ /4 7/ Part 1/4 1/ /4" diameter hole /4 5/ /8 diameter hole /8 3/ (Hole Diameter) Male s for use with Adapters Extension Part Adapter Part / /8 1/ /16 3/ /4 No Shoulder Adapter for Male Style s # and # Extensions #2 Morse Taper and External Thread (Thread size, Overall Length) Threads Part Extensions Adds 1/2" to Length of Assembly 1/2-20 External and Internal Thread with Lock Nut (Overall Length) 3/8-24 x /4 hex x 1/2-20 x (2 x Overall Length) Threads Part Extension # Extension #

5 Rectangular s Morse Taper Mounting Part 90 Bent Stud Style s 1/2-20 Internal Thread Mounting () Part 1/8 x 3/ or 1/8 1/8 x 5/ /8 x 3/ / /8 x 7/ / /8 x / /8 x 1-1/ / /16 x 3/ / /16 x 7/ / /16 x / /16 x 1-1/ / /4 x 1/ / /4 x 3/ / /4 x /4 x 1-1/ /8 x Internal Morse Taper Adapter with Internal Threads Thread Length Part 1/ / Rectangular 1/8 x 5/8 with Insert Rectangular Spring with Morse Taper Mounting 90 Bent Style s with 1/2-20 Internal Thread Mounting Left: for studs 1/8 through 7/16 Right: for studs 1/2 through 7/8 Square s 1/2-20 Internal Thread Mounting Eyebolt s Morse Taper Mounting Part 3/ / / Part 45 Bent Stud s 1/2-20 Internal Thread Mounting Part 3/ / / / / / / / / / ½ Nelson Side Gripping chucks have two ball detents and a screw lever to grip the studs. adapter offset, # , and other parts are needed to mount these chucks on the stud welding gun. Side Gripping Assemblies Eyebolt Style s Assembly Assembly 1/ / / / / /

6 NELSON STUD WELDING ACCESSORY SPECIFICATION: Capacitor Discharge Weld Gun s Standard and Capacitor Discharge Stud Welding s for use with NCD-60, NCD-100, and NCD-150 Stud Welding Guns Part Length 13ga / ga / and #4 threaded / /8 and #5 threaded / ga. and #6 threaded / M / #8 threaded / Stud Stop Pin Assembly for NCD-60, NCD-100, and NCD-150 Stud Welding Guns Stud Length Part 3/16 Annular Ring / /4 to 5/ #10 threaded / /4 to 1-1/ M / /4 to 1-5/ M / /4 to 2-1/ / / /16 and M / / / NCD-60, NCD-100, and NCD-150 CD-Lite-G and CD-Lite-C Standard Capacitor Discharge Stud Welding s for use with CD Lite-G and CD Lite-C Stud Welding Guns for welding 1/4 1-1/2 long studs Length* Assembly Part # / # / # / # / / / / / Standard Capacitor Discharge Stud Welding s for use with CD Lite-G and CD Lite-C Stud Welding Guns for welding mm long studs Length* Assembly Part * Welding of studs longer than 1-1/2 (40.0 mm), or through a template, requires special accessories