[ Woodn TM Versatilis ]

Transcription

1 [ Woodn TM Versatilis ] Technical brochure 2 Colours 3 Dimensions 5 Tests 7 General installation instructions 24 Accessories 26 Technical specifications

2 Woodn TM Versatilis [ Colours ] 01 Carrara White 02 Lagorai 05 Marostica 09 Cuba 10 Bogota Coffee 13 Myanmar 14 Silverstone Grey 26 Lido Light Blue 28 London Grey 34 Bamboo Green The images shown in this catalogue are only meant as a guide of the grain and colour of the product. As the product contains natural fibres, there may be slight variations in colour/appearance depending on the production lot. The shipping and/or delivery of any samples is only general indication of the dimensions and appearance of Woodn TM products. For more accurate and detailed information about their characteristics, please refer solely to the technical information by visiting our website. Woodn Industries reserves the right to discontinue or update the product or make technical changes to improve the quality and appearance of the material, without prior notice. Woodn Industries assumes no responsibility for product applications that are not specifically mentioned for its own products. 2

3 Woodn TM Versatilis [ Dimensions ] profile JF7040_25x25 cross- nominal dimensions 2 13/16 x 1 5/8 weight of the plank [lb/ft] n. of planks per package dimensions of the package 3 9/16 x 5 15/16 weight of the package [lb] JF7040_50X /16 x 1 5/ /16 x 5 15/ JF7040_30X /16 x 1 5/ /16 x 5 15/ JF /8 x 13/ / (profile only) 0.54 (profi le + reinforcement) /8 x 7 5/16 x 3 4 3/ (profi le only) JF /8 x 13/ x 9 1/ JF15045_25_50X25 JF /16 x 1 13/16 x x 1 1/ /16 x 6 5/16 6 1/2 x 8 1/ JF /8 x 1 5/ /8 x 7 1/ JF18041_165X30 7 1/8 x 1 5/ /8 x 7 1/ THJX /16 x 7/ / /16 x 3 3/16 x 6 7 9/ DT /4 x 1 3/ / /16 x 4 2/8 x 8 3 3/ The external dimensions listed are nominal values. The weights of the profiles are only meant as a guide. Refer to the technical drawings on our website for the shape, internal dimensions, weights of the profiles and manufacturing tolerances. 3

4 Woodn TM Versatilis [ Dimensions ] profile KF cross- nominal dimensions 2 3/8 x 1/ /4 weight of the plank [lb/ft] n. of planks per package dimensions of the package 4 13/16 x 4 3/8 x 6 7 9/16 weight of the package [lb] JF /8 x 1 3/ /4 x 3 15/ JF /8 x 1 5/ /2 x 2 15/ JF5026_40X15 2 x 1 1/ /16 x 2 1/ JF5026_16X16 2 x 1 1/ /16 x 2 1/ JF /4 x 2 5/ /8 x 5 1/ TZ /8 x 7 1/ /2 x 2 1/ TZ /8 x 2 3/ /8 x 5 1/ TZ /4 x 2 3/ /8 x 4 3/ C35-16*16 Ø 1 7/16 (11/16 x 11/16 ) /8 x 4 1/ C50R Ø /8 x 6 11/ LG /16 x 13/ /4 x 3 1/ The external dimensions listed are nominal values. The weights of the profiles are only meant as a guide. Refer to the technical drawings on our website for the shape, internal dimensions, weights of the profiles and manufacturing tolerances. 4

5 Woodn TM Versatilis [ Tests ] Characteristics of the material Mechanical tests Elasticity (bending) UNI EN ISO F lbf/sqin lbf/sqin Yield strength (flexural) UNI EN ISO F 4786 lbf/sqin 1059 lbf/sqin Moisture content EN 322: % Dynamic-mechanical analysis of transition temperature Resistance to temperature fluctuations (after 15 cycles, from -68 to +122 F) Dimensional variations associated with changes in temperature ASTM D4065/95 UNI 9429:89 After 24h at +122 F After 24h at -68 F F Level 5: there are no surface defects Longitudinal 0.07% Transversal -0.15% Longitudinal -0.03% Transversal -0.30% Dimensional variations associated with water absorption (after 7-days' immersion, 68 F) Dimensional variations associated with changes in humidity (tested at 68 F) Linear thermal expansion coefficient (from -90 F to +158 F) / EN 318:2002 TMA ASTM E 831/2006 From 65% RH to 85% RH - Longitudinal in/ft - Thickness 0.1 % From 65% RH to 30% RH - Longitudinal in/ft - Thickness -0.1% Longitudinal: 26.1 x 10 6 in/in F Transversal: 27.2 x 10 6 in/in F Longitudinal 0.07% Transversal 0.23% Thickness 1.22% Weight 2.89% Reaction to fire Fire classification UL94 V-0 Class 5

6 Woodn TM Versatilis Chemical and biological features Evaluation of the action of microorganisms (scale from 0 to 5) EN ISO 846:97 Test result: 1 Resistance to cold liquids (classification according to UNI 10944:2001) EN 12720:1997 Class E Heavy metal content (Pb, Ge, Cr, Hg) GB GB <0.5 ppm Profile characteristics Mechanical properties Threaded insert extraction load AVDEL 0VN21_02838 (test performed at 86 F) / 1.25 KN The values shown are indicative and not binding. Tests available upon request. The natural aging of the material and temperature variations, with respect to the test temperature, may cause greater or lesser deviations of the actual characteristics of the profile compared to the values indicated. The product is protected by a warranty in line with legal requirements: for more information 6

7 Woodn TM Versatilis [ General installation instructions ] General rules The installation temperature should be higher than 32 F. Keep the material in stock at temperatures close to the installation temperature for at least 48 hours prior to installation. Store the planks on a flat surface and avoid direct exposure to sunlight. Carefully check the material before you install it as complaints will not be accepted after installation. Do not cover the product with sheets made with non-breathable material (nylon, polyethylene and similar materials). Open the boxes and immediately remove the polyethylene packaging on the profiles. The accumulation of electrostatic charges is a natural phenomenon commonly found in plastic materials, and under exceptional environmental conditions this may also occur in Woodn TM s products. Assembly centre-to-centre distance The assembly centre-to-centre distance must be adequately sized to meet the loads specified in current regulations. The following pages show the maximum centre-to-centre application distance for each Versatilis profile, according to the visible side, the horizontal or vertical installation of the profiles and the type of metal reinforcement used. The values in the tables have been calculated considering a wind load of pound/sqft. The profiles must be mounted using mechanical systems that join the substructure to the metal reinforcement. IN ORDER TO ALLOW FOR NORMAL EXPANSION, NO FIXING MUST BE DONE DIRECTLY ON THE WPC PROFILE. Fixed point and floating point When applying the profiles and fixing them to the substructure, consider making a FIXED POINT, which blocks the profile in a precise position during expansion due to thermal variations. In all the other fixing points, FLOATING POINTS must be created to let the profile expand freely. The floating points can be made by drilling suitably sized holes or slots depending on the distance between the fixed point and the floating points based on the calculation below: floating point hole diameter = floating point slot length = 2 x L x Ø where L = centre-to-centre distance between the fixed point and the floating point and Ø = diameter of the fixing screw For example: L = 6 6 3/4, Ø = 3/16 floating point hole diameter = floating point slot length = 2 x 6 6 3/4 x /16 = 11/16 7

8 Woodn TM Versatilis To ensure the expansion spaces will remain over time, we recommend strictly adhering to the fixed point positioning diagram. Laying pattern diagrams [ Laying pattern PARALLEL ] WARNING: if the application requires corners with planks cut at 45, the fixed point must be in the corner. WARNING: when mounting planks vertically, we recommend making the fixed point at the top end. WARNING CONCERNING INSTALLATION: due to the peculiarities of the materials supplied, Woodn Industries expressly declines any liability related to its products if laying and installation are not carried out by specialized personnel, in accordance with the specific instructions, including those related to adhesives and accessories reported in the technical data sheets that come with the products. WARNING: the structures shown in the drawings in the following pages only represent rough construction guidelines and all their components must be adequately sized by the customer in accordance with current regulations. For any special needs, please contact our technical department: ufficiotecnico@woodn.com Internal reinforcement ALL PROFILES USED OUTDOORS MUST BE REINFORCED. The metal reinforcement profile must be 1 5/8 shorter than the WPC profile. When centered in the WPC profile, there must be 13/16 at each end. In the specific case of JF7040 profiles, which have the WPC WAJF7040C_WM closing cap installed on them the reinforcement profile must be 3 9/16 shorter, leaving 1 13/16 at the ends of the WPC profile. Expansion space between adjacent profiles At the end of the profile, leave a joint according to the relative size in the table below: Laying temperature Expansion space < 68 F in/ft > 68 F in/ft 8

9 [Versatilis] JF7040 sunshades 2 13/ / / /16 1 5/8 1 5/8 1 5/8 1 5/8 JF7040_30x15 JF7040_25x25 JF7040_50x25 JF7040_60x30 versatilis profile JF7040 code reinforcement size JF7040_25x25 1 x 1 x 3/8 JF7040_50x25 2 x 1 x 3/8 JF7040_30x15 1 /3/16 x 5/8 x 3/8 JF7040_60x30 2 3/8 x 1 3/16 x 3/8 side maximum horizontal span maximum vertical span aluminium steel aluminium steel 2 13/ / /16 1 5/ / /4 2 13/ /2 1 5/ / / / / /16 1 5/ / /4 2 13/ / /8 1 5/ / / / / / / / / /16 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profi les. 9

10 [ Woodn TM Versatilis JF7040_30x15 ] 40 mm 70 mm front vertical a 1 2 a L a = 5/8 a = 1 5/8 in case of installation of the WAJF7040C_WM cap 1= FIXED POINT - Ø hole = Ø screw 2= FLOATING POINT - Ø hole = 2L x = Ø screw a 1 2 a horizontal axonometric view NOTE: The systems shown are meant as a guide, all components of the system must be adequately sized and verified by a qualified technician. The drawings show the key points for the design and mounting stages, such as: handling the metal reinforcements, making the fixed point and making the floating point. 10

11 [ Woodn TM Versatilis JF7040_25x25 ] 40 mm 70 mm front vertical 1 2 L a a a = 13/16 a = 1 13/16 in case of installation of the WAJF7040C_WM cap 1= FIXED POINT - Ø hole = Ø screw 2= FLOATING POINT - Ø hole = 2L x = Ø screw 1 2 a a horizontal L axonometric view NOTE: The systems shown are meant as a guide, all components of the system must be adequately sized and verified by a qualified technician. The drawings show the key points for the design and mounting stages, such as: handling the metal reinforcements, making the fixed point and making the floating point. 11

12 [ Woodn TM Versatilis JF7040_50x25 ] front vertical a 1 2 L a visible side 2 13/16 a 1 2 a visible side 1 5/8 L a = 13/16 a = 1 13/16 case of installation of the WAJF7040C_WM cap 1= FIXED POINT - Ø hole = Ø screw 2= FLOATING POINT - Ø hole = 2L x = Ø screw horizontal axonometric view NOTE: The systems shown are meant as a guide, all components of the system must be adequately sized and verified by a qualified technician. The drawings show the key points for the design and mounting stages, such as: handling the metal reinforcements, making the fixed point and making the floating point. 12

13 [Versatilis] JF6032 sunshades 2 3/8 1 5/16 versatilis profile code reinforcement size side maximum horizontal span maximum vertical span aluminium steel aluminium steel JF6032 JF /16 x 13/16 x 1/8 13/16 x 13/16 x 1/8 2 3/ /8 1 5/ / / / /2 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profiles. 13

14 [Versatilis] JF11020 sunshades 4 3/8 13/16 versatilis profile code side maximum horizontal span maximum vertical span JF11020 JF /8 29 1/2 29 1/2 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profiles. 14

15 [ Woodn TM Versatilis JF11020 ] 5,01/4 mm front vertical horizontal axonometric view 1 2 L 1= FIXED POINT = 1 15/16 2= FLOATING POINT* = 1 15/16 + 2L x

16 [Versatilis] JF7220 sunshades 2 7/8 13/16 versatilis profile code reinforcement size maximum horizontal span steel maximum vertical span steel JF7220 JF7220-WA_B shaped sheet metal th.1/ / /16 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profiles. 16

17 [ Woodn TM Versatilis JF7220 ] front vertical horizontal axonometric view NOTE: To install the profiles on an adjustable support, we recommend adopting the NACO PER.LA.IO and BBC AURORA 60 system or similar systems. For technical specifications please refer to the documentation of the respective manufacturers. 17

18 [Versatilis] JF15045 sunshades 5 15/ /16 1 versatilis profile code reinforcement size side maximum horizontal span maximum vertical span aluminium steel aluminium steel JF15045 JF15045_25_50x25 2 x 1 x 1/8 5 15/ / / / / / / /4 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profiles. 18

19 [ Woodn TM Versatilis JF15045_25_50x25 ] front vertical horizontal axonometric view Apply adhesive neoprene foam film to prevent movement. f L L f f= L x

20 [Versatilis] JF15238 sunshades /2 versatilis profile code reinforcement size side maximum horizontal span maximum vertical span aluminium steel aluminium steel JF15238 JF x 1 x 1/ / /16 1 1/ / / /16 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profiles. 20

21 [ Woodn TM Versatilis JF15238 ] 38 mm 152 mm front vertical horizontal axonometric view f L L f f= L x

22 7 1/8 [Versatilis] JF18041 sunshades 1 5/8 versatilis profile code reinforcement size side maximum horizontal span maximum vertical span aluminium steel aluminium steel JF18041 JF /8 x 13/16 x 1/8 1 3/16 x 1 3/16 x 1/8 7 1/ / /16 1 5/ /8 7 1/ / /16 1 5/ / / / / / /16 NOTE: The values shown in the table are from a dimensioning performed by taking into account a wind load of pound/ft². The drawings show the nominal dimensions of the profiles. 22

23 [ Woodn TM Versatilis JF18041_30x30 ] front vertical horizontal axonometric view f L L f 1= FIXED POINT - Ø hole = Ø screw 2= FLOATING POINT - Ø hole = 2L x Ø screw 23

24 Woodn TM Versatilis [ Accessories ] accessory code design compatible profiles nominal dimensions material colour WAJF7040C_WM JF7040_25X25 JF7040_30X15 JF7040_50X25 2 3/4 x 1 9/16 x 1 1/8 Woodn All WAJF7040_25X25C_WH JF7040_25X25 2 3/4 x 1 9/16 x 1/8 Woodn All WAJF18041C_WM JF /16 x 1 5/8 Woodn All WAJF12058C-WM JF /16 x 2 1/4 Woodn All WATZ9555C_WM TZ9555 TZ9555-R 3 3/4 x 2 3/16 Woodn All WAJF4030C_WM JF /16 x 1 3/16 Woodn All WAC50C_WM C50 Ø 1 15/16 Woodn All WATZ180180C_WH TZ /16 x 7 1/16 Woodn All WATZ6060C_WH TZ /8 x 2 3/8 Woodn All WATZ6060C_WM TZ /8 x 2 3/8 Woodn All WAJF11020C_WM JF /16 x 3/4 Woodn All WALG3020C_WM LG /16 x 13/16 Woodn All WAC35_16x16C_WM C35 Ø 1 9/16 Woodn All WAJF6032C_WM JF /8 x 1 1/4 Woodn All WAJF15045C_WM JF15045_25_50X /16 x 1 3/4 Woodn All 24

25 Woodn TM Versatilis accessory code design compatible profiles nominal dimensions material colour WAJF5026C_WM JF5026_16X16 JF5026_40X15 2 x 1 1/16 Woodn All WAJF7040C_H2 JF7040_25X25 JF7040_30X15 JF7040_50X25 2 3/4 x 1 9/16 aluminium maple / bronze silver / ebony WAJF15045C_H2 JF15045_25_50X25 5 7/8 x 1 3/4-1 aluminium maple / bronze silver / ebony WAJF15045_25C_H2 JF15045_25_50X25 5 7/8 x 1 3/4-1 aluminium maple / bronze silver / ebony WAJF11020C_H2 JF /16 x 3/4 aluminium maple / bronze silver / ebony WAJF18041C_H2 JF /16 x 1 5/8 aluminium maple / bronze silver / ebony WAJF15238C_H2 JF x 1 1/2 aluminium maple / bronze silver / ebony WAJF4030C_H2 JF /16 x 1 3/16 aluminium maple / bronze silver / ebony NOTE: If end caps of different sizes are needed, they will be evaluated according to needs. Woodn interlocking caps (WAJF7040C_WM and similar) Installation of the end caps Remove any residual material from the profile due to cutting and with a dry cloth remove any remaining dust. Remove the protective film from the adhesive strips placed under the cap. Insert the cap into the profile, make sure you centre it. Apply light pressure with your hand to ensure the adhesive strips adhere well. Mechanically fasten the caps on both sides of the profile with staples. Woodn caps with screws (WAJF7040C_WH and similar) and aluminium caps with screws (WAJF7040C_H2 and similar) Remove any residual material from the profile due to cutting and with a dry cloth remove any remaining dust. Remove the protective film from the adhesive placed under the cap. Glue the cap to the end of the profile, make sure you centre it. Apply light pressure with your hand to ensure the adhesive strips adhere well to the profile s cross-. Make 1/8 pre-holes that match the holes on the cap and install DIN7981 1/8 x 5/16 screws using hand-operated tools. Follow the reported instructions to install end caps with a structure similar to the ones reported here above. If you have any doubts, please contact Woodn Industries technical office at ufficiotecnico@woodn.com. 25

26 Woodn TM Versatilis [ Technical specifications Versatilis ] Profile made with Woodn TM composite material with a hollow featuring a nominal size, for grilled coverings, sunshades, plank cladding, rail, false ceilings for indoor and outdoor use, made from natural recycled plant materials, joined with thermoplastic polymer (PVC) in a homogeneous extruded compound without the use of harmful volatile substances. Self-extinguishing material. Colour and grain created with the paste, available in different colours. Stable dimensions in the presence of moisture, thermoformable, drillable, can be sawed and sanded, with no formaldehyde, solvents and heavy metals. Not affected by woodworms and parasites, free from cracks and chips. The product can contribute to meeting LEED credits. MRc 4 Recycled content MRc 6 Rapidly renewable materials REV.11-07/04/