Palm oil application in food and non food including vegetable based candles. 18 th Sep 2015, Malaysian Palm Oil Conference, Warsaw,Poland
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1 Palm oil application in food and non food including vegetable based candles 18 th Sep 2015, Malaysian Palm Oil Conference, Warsaw,Poland
2 The Truth of Palm Oil Responsibly cultivated palm oil is more environmentally beneficial than any other oil crop. Malaysia is a world model for sustainable palm oil production It is true that palm oil is categorise as :- Gift to the Nature Gift to the World Gift to the mankind
3 The Palm Fruit 2 kinds of oil are extracted from the fruit: The palm oil and the palm kernel oil. Although originally from the same fruit, these 2 oils are very different. The palm oil has a higher content of palmitic and oleic acids, while the palm kernel oil contains mainly lauric, myristic and oleic acids. The palm oil is also rich in beta and alpha-carotenes, as well as natural antioxidants:tocopherol and tocotrienols. Fresh Fruit bunch Shell Mesocarp Fresh Fruit Bunch Crude palm oil Kernel Crude Palm kernel Oil
4 MINOR COMPONENTS OF OILS AND FATS Phospholipids,Glucolipids,Lipoproteins,Sterols: phytosterols/ cholesterol Tocopherols/tocotrienols,Squalene,Carotenoids/ Xantophylls (beta carotene/ alfa carotene, lutein),polyphenols,triterpene alcohols Monoglycerides,Diglycerides Minor components are important as well as they play important role during process and need to be removed (metals, phospholipids, glucolipids, lipoproteins, chlorophyll, carotenes, gossypol etc) and affect appearance, color, taste and stability of the oil and some of them present are important nutraceutical value( tocopherols, tocotrienols and polyphenols, squalene, sterols).
5 Where Palm Oil Comes From? Your Innovation Our Solution
6 Palmitic Refining Process Crude Palm Oil Degumming Bleaching Bleaching Clay Spent Clay Filtration Prestripper High Pressure Boiler Palm Fatty Acid Deodorization Sparging Steam Storage Tank Cooling Polishing Filter RBD Palm Oil Storage Tank
7 Palm Oil Fractionation Process RBD Palm Oil Heating Homogenizing Crystallizing Cooling Water Chill Water Buffer Tank Filtration Air Squeezing RBD Palm Olein Storage Tank RBD Palm Stearin Storage Tank
8 Process of Crude Palm Kernel Oil Crude Palm Kernel Oil Refined RBD Palm Kernel Oil Palm Kernel Olein Refined Hydrogenation Refined RBDHPKOLEIN Fractionation Palm Kernel Stearin Refined Hydrogenation Refined RBDHPK STEARIN Hydrogenation Refined RBDPK OIL
9 Application OLEIN Deep Frying Shallow frying Spray oil Salad Dressing Cooking Ice cream fat Dairy PALM OL IV 56 PALM OL 57 PALM OL 60 PALM OL 62 PALM OL 64 VEG GHEE NA NA Excellent Good Fair 20/09/2015 9
10 Shortening and Margarine : Non hydro Palm oil Application Biscuit/Bread dough Biscuit/Wafer cream Frying fat Non diary creamer Coating Filling Cakes Condensed milk
11 Milk/Dairy Fat Replacer, Butter Oil substitute,cheese fat Replacer Premium grade Ice cream fat Cheese making Condensed milk, full cream milk/skimmed Pastry Infant fat formula
12 Confectionery market Sales USD 120 billion per annum [CATEGOR Y NAME] [PERCENT AGE] [CATEGOR Y NAME] [CATEGOR [PERCENTY NAME] AGE] [PERCENT AGE] [CATEGOR Y NAME] [PERCENT AGE] [CATEGOR Y NAME] [PERCENT AGE] [CATEGOR Y NAME] [PERCENT AGE] Global Chocolate confectionery sales volumes are expected to reach record high in 2014, rising 2.1 % to 8 million m/tons 5 Biggest players High price of Cocoa butter CBA products are best choice CBE annual growth demand 10 % Your Innovation Our Solution
13 CBA Family tree DERIVED FROM VEG OILS & FATS CBS( C12) CBR CBX CBE/ CBI Palm kernel oil Coconut oil Babasu oil Selective Hydrogenation of High Olein IV and Soft oil and/or Interesterified fat selective hydro and fractionated Combination of Soft oil and palm PMF BLEND ILLIPE FAT KOKUM FAT SHEA STEARIN SAL STEARIN MANGO STEARIN 5% Compatible to Cocoa Butter (total fat) 25% Compatible to Cocoa Butter (total fat) 20 % Compatible to Cocoa Butter (total fat) 100 % Compatible to Cocoa Butter
14 Application CBS Solid Moulded Bar Hollow Moulded Figurines Enrobing (Biscuit/w afer) Toffee Candee Centre Filling Coffee Whitener Ice Cream Coating RBDHPKST RBDHPKOL RBDHPKO Excellent Good Fair 20/09/
15 CBR Process Flow RDBPALM OLEIN/ PALM OL/SOFT OIL SELCETIVE HYDROGENATION INTERESTERIFIED HYDROGENATION BLEND (TO REDUCE TRANS LEVEL) CBR Your Innovation Our Solution
16 CBE Process Flow Fractionation Rbd Palm Oil 20 % hard pst 80 % 10 cpt ol 49 % soft ST 51% IV 62 36% soft PMF IV47 64% Dfoln IV>62 Fractionation (High Pressure) Blend 5% Hard Stearin 95% Polished PMF IV46 30% Hard PMF IV33 70 % mid olein IV SHEA/ILLIPE/ BUTTER CBE
17 CBA Applications Chocolate filling Chocolate spread Chocolate Block and Bar Liquid Chocolate Chocolate paste Chocolate tablet Chocolate coating Bake stable filling Soft chocolate compound/solid bar for cold climate Moulded filling bars Nougats Infant formula Mimics mother nature Your Innovation Our Solution
18 8000 price [X VALUE] [X VALUE] [X VALUE] [X VALUE] 1500 [X VALUE], [Y VALUE]
19 Food Emusifier Distilled Mono diglycerides Mono glycerides Poly glycerol ester Sodium stearoyl lactylate Sorbitan Tri stearate Many more combine with Soft oil to develop unique emulsifier
20 FEED APPLICATION Palm oil has been good source of energy for animal feed With good balance of Fatty acid composition Value added product has been created using speciality ingredients to enhance the palatability of the feed
21 NON FOOD APPLICATION
22 Palm Oleo chemicals Fatty Acids Soap Noodles Medium Chain Triglyceride Refined Glycerine Methyl Esters Cosmetic and personal care Esters Fatty Alcohols Palm Waxes Soap Finishing Alkyl Ketene Dimer Methyl Ester Sulfonate
23 Palm Biodiesel Malaysia palm oil methyl ester and palm olein methyl ester meets the European (EN14214) and USA (ASTM D6751) standards. It contains virtually zero sulphur, thereby burning cleaner than traditional petroleum-based fuel. biodiesel plants are located in Malaysia
24 Types of Waxes Petroleum Based Paraffin-Slack Wax Paraffin-Scale Wax Paraffin-Fully Refined Microcrystalline Wax Petrolatum Fisher-Tropsch (gas-liquid) Montan Gelled Mineral Oils Differences in free Oil content and degree of refining Vegetable / Animal / Insect Based Hydrogenated Vegetable Oils / Fats Fatty Acids (veg & tallow) Beeswax Candelilla Carnauba New Vegetable Based (natural) Hydrogenated Metathesized (MS) Vegetable Oils Micro s Petrolatum Filtered Rape (Canola) / Corn Waxes Palm
25 OPPORTUNITIES Palm wax - Key Findings Most of the waxes are either : - unique in properties - used for special applications - obtained from special sources and processes. We identified to promote palm wax as replacement of paraffin wax because : Palm wax performance is close to paraffin wax in candle, board coating and fire logs applications. Your Innovation Our Solution
26 Basic Process wax Paraffin wax Vegetable wax Synthetic wax Palm wax Soy wax Fractionation Hydrogenation Blended Non-blended Emulsified blends Fire logs Candle Coating Adhesive Additives Your Innovation Our Solution
27 PILLAR: A free-standingcandle, usually having a diameter of 3 inches or more, and one or more wicks. Despite the name, pillars or column candles can be round, square, hexagonal, etc. Although they stand on their own, they must be burned on a heatresistant candle holder. CONTAINER, JAR OR FILLED CANDLE: A candle that is poured when manufactured into a glass, metal or ceramic container specifically designed to hold the wax and withstand the heat of the burning candle. VOTIVE: A small cylindrical candle, usually about 1½ inches in diameter and 2 or 2½ inches high, designed to be placed in a "cup" or votive holder to hold the liquefied wax that results from burning. Votives were originally produced as white unscented candles for religious ceremonies; they are now available in many colors and scents. 20/09/2015 Your Innovation Our Solution
28 GloWax GSI has developed range of PWR for candle making:- GloWax 3053 NHP GloWax 1555 NHP GloWax 857 NHP GloWax 260 HP GloWax 1058 HP GloWax 158 HSA GloWax 1052 HSA GloWax 854 HSA GloWax 357 HSA GloWax 1064 HPO GloWax 266 HPO 20/09/2015 Your Innovation Our Solution
29 PILLAR CANDLE FORMULATION WITH PARAFFIN WAX AND GloWax Paraffin GloWax GloWax GloWax /09/2015 Your Innovation Our Solution
30 ADVANTAGE OF GLOWAX IN CANDLE MAKING Supply Consistency Ease of ejection Appearance of Candle GLOWAX PALM WAX Abundant and constant Characteristic of all batches are consistent Easier More shining, harder and firmer Burning Dispersity of dye Melting time Solidifying time Odour Price Religion Less smoke, less dripping, longer burning life and can stand firm in hot climate Easy Longer Shorter Good Cheaper Food grade, kosher &Halal 20/09/2015
31 Enhancing product performance GSI use proven emulsifiers to ensure :- No Growing of mold/blooming No Crystals formation Smooth demolding Clean and longer burning capability Good plasticity Avoid cracking Avoid air Pocket Avoid Shrinkage 20/09/2015 Your Innovation Our Solution
32 There will always be those who see possibilities in the everyday, who see solution in problems, who see the future in the present. These are the minds our MPOC and our customers will forever value.
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