Field Specs & Assembly Instructions

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1 VEX Robotics Sack Attack Field Specs & Assembly Instructions 4/13/2012 Copyright VEX Robotics Inc.

2 VEX Robotics Sack Attack A Introduction A P P E N D I X Game Field This document will provide detailed specifications, BOM information, and assembly instructions for the Official Field. Teams who do not need an official field should refer to the separate low-cost field guide for costreduction options. Please note: this field utilizes the VEX Field Perimeter ( ) developed by VEX Robotics. Instructions and specifications for this field perimeter are available in a separate document, and are also important for the field assembly. This document is divided up into four sections: 1. Field Overview 2. Field Bill of Materials 3. Field Specifications 4. Field Assembly Instructions There is also an accompanying STEP file which can be imported into most 3D modeling programs (i.e. Autodesk Inventor). This 3D model not only shows the official setup of a VEX Sack Attack field, but it also includes detailed models of all the individual field elements (except the Sacks, those are greatly simplified so our computers don t crash while trying to manipulate the assembly file). For additional game-play detail, please refer to the VEX Sack Attack competition manual. For more information on reducing costs on unofficial field construction, refer to the accompanying Low Cost Field section of this Appendix. 4/13/2012 Copyright VEX Robotics Inc.

3 VEX Robotics Sack Attack Field Overview The game VEX Sack Attack is played on a 12 ft x 12 ft foam-mat, surrounded by a sheet-metal and lexan perimeter. The field is divided in half by a center structure consisting of four alternating colored troughs (two red, and two blue) with a high-goal rising above the troughs from the center. Spread around the field, and in the alliance starting positions are Sacks for robots to manipulate and carry. For more details and specific game-play rules, please refer to the VEX Sack Attack competition manual. 4/13/2012 Copyright VEX Robotics Inc.

4 VEX Robotics Sack Attack 4/13/2012 Copyright VEX Robotics Inc.

5 VEX Robotics Game Objects & Field Bill of Materials All these items are available for purchase from: Generic Field Elements - Reuseable Each Year Part Number Price VRC Field Perimeter Frame & Hardware $ VRC Foam Field Surface - (36) Grey, (2) Red, (2) Blue Tiles $ VRC VEXnet Field Controller $ Total Price $ 1, Official VEX Sack Attack Specific Elements Part Number Price ALL Official VEX Sack Attack Field & Game Objects $ (1) Trough Assembly (includes 4 trough sections and 5 stanchions) (1) High Goal Assembly (1) Roll 2" Wide Red Tape (1) Roll 2" Wide Blue Tape (1) Roll 3/4" Wide White Tape (102) Green Scoring Sacks (5) Gold Bonus Sacks (20) Red & (20) Blue Robot Identification Flags Total Price $ Practice Elements Part Number Price VRC Object Kit $ (20) Green Scoring Sacks (1) Gold Bonus Sacks VRC Goal Kit $ (1) Colored Trough Section (random color) (2) Stanchion Assemblies All necessary assembly hardware

6 VEX Robotics Sack Attack Field Specifications Introduction This section will outline the specifications which are most important to teams designing a robot to compete in the VEX Robotics Sack Attack. Though many of the critical dimensions are included in this section, it may be necessary to consult the separate assembly guide and 3D-CAD models of the field for an additional level of detail (if you can t find a dimension in the specifications, we include a FULL model of the field virtually measure whatever you need). Field components may vary slightly from event to event. This is to be expected; teams will need to adapt accordingly. It is good design practice to create mechanisms capable of accommodating variances in the field and game pieces. 2/22/2012 Copyright VEX Robotics, Inc.

7 Wall - Wall 1.28 Wall Thickness Wall - Wall Wall Height From Foam Surface Foam Floor Field Critical Dimensions: - ~140.5" Square Wall - Wall, Inside " Wall Height " Wall Thickness Field Perimeter Specs VRC12-13-FIELD-SPECS REV1 VRC Sheet 1 of 8

8 8.718 Trough Width Distance to tip of High Goal Dist to Back of High Goal Trough Details VRC12-13-FIELD-SPECS REV1 VRC Sheet 2 of 8

9 A Trough Lip A SECTION A-A Trough Details VRC12-13-FIELD-SPECS REV1 VRC Sheet 3 of 8

10 .1250 Backboard Thickness Backboard to Tip Lip Height Overall Height High Goal Details VRC12-13-FIELD-SPECS REV1 VRC Sheet 4 of 8

11 The Green Scoring Sacks and Gold Bonus Sacks are made with duck canvas and a weighted filler made from plastic and foam pellets. Each Sack weighs.5+/-.05 pounds and makes a 5.5+/-.5" square when laid flat. The Sacks are not completely filled with weighted filler, as a result they do not hold their dimensions when handled. Scoring Sacks & Bonus Sacks come with a white information tag attached to one seam. These tags should be removed before use. Every School will receive a sample set of game objects in their team welcome kit when they register as a VEX Robotics team. These are identical to the official Sacks available as part of this season's field. Additional Game Objects are available for purchase from on the VEX Sack Attack page. Note: As listed above, Game Objects may vary in size; teams need to accommodate this in their design. It is always a good practice to develop mechanisms capable of adapting to this potential variance. Game Object Details VRC12-13-FIELD-SPECS REV1 VRC Sheet 5 of 8

12 A. There are (4) rows of (8) Scoring Sacks placed on the sides of the field. These rows are centered on a foam tile. B. There are (2) rows of (8) Scoring Sacks placed on the walls in front of the Driver Stations. These rows are centered between the home tiles as shown. C. There are (4) stacks of (5) Scoring Sacks placed on the field. These stacks have a square base of (4) Bean Bags with (1) Bean Bag placed on top of them. D. There are (2) rows of (5) Scoring Sacks placed under the (2) middle sections of the Middle Goal. These rows are centered between Stanchions. Additional Stack Placements are described on the next page. (D) (C) (D) (A) (C) (B) (C) (A) (A) (A) (C) (B) Game Object Layout (Part 1) VRC12-13-FIELD-SPECS REV1 VRC Sheet 6 of 8

13 E. There are (2) rows of (4) Scoring Sacks and (1) Bonus Sack placed under the (2) outside Sections of the Middle Goal. These rows are positioned so the Bonus Sack is centered on the tape lines that run under the Middle Goal. F. There are (2) Bonus Sacks that are placed on the field by themselves. These Bonus Sacks are placed on the intersection of the (2) tape lines that are centered on the Driver Stations. G. There are (2) sets of (4) Scoring Sacks, one set available for each Alliance to Match Load. H. There are (4) Scoring Sacks available for preload - each Team receives (1) Sack. (F) (G) (H) (H) (E) (H) (E) (F) (H) (G) Game Object Layout (Part 2) VRC12-13-FIELD-SPECS REV1 VRC Sheet 7 of 8

14 The Field has (5) strips of 3/4" wide White Electrical Tape running across it. (2) of these strips run parallel to the Middle Goal, and (3) of these strips run perpendicular to the Middle Goal. These tape lines are provided for robot line following. White Electrical Tape 3/4" Wide White Electrical Tape 3/4" Wide White Electrical Tape 3/4" Wide White Electrical Tape 3/4" Wide White Electrical Tape 3/4" Wide Center to Center Edge to Center Tape Line Layout VRC12-13-FIELD-SPECS REV1 VRC Sheet 8 of 8

15 VEX Robotics Sack Attack Field Assembly Introduction This section will detail the steps required to construct the competition field for the VEX Robotics Sack Attack. The VRC Sack Attack field utilizes the VEX Field Perimeter ( ). For specifications and instructions for assembling this frame, please refer to the separate VEX Field Perimeter manual. Also refer to the separate low-cost field document, which provides lower cost options to teams not needing a full official competition field. Tools Required The following tools are required for assembly of the official VEX Sack Attack field: 5/32 Allen Wrench 3/16 Allen Wrench 7/16 Open Ended Wrench #2 Phillips Screwdriver (or drill with #2 Phillips Bit) 3/32 Allen Wrench (standard VEX Allen Wrench) 11/32 Open Ended Wrench (standard VEX Open Ended Wrench) Sharp Knife or Razor Blade 2/22/2012 Copyright VEX Robotics, Inc.

16 Driver Station (2x) (See Note 2) VEX Field Perimeter (See Note 1) CROWD VIEW Spectators Notes: 1. Assemble the VEX Field Perimeter (see seperate VEX Field Perimeter assembly instructions.) Position the Perimeter such that one side is "facing" the crowd. 2. Attach the Driver Station Posts as shown (centered on opposing walls, perpendicular to the crowd). Instructions for assembly are included with the VEX Field Perimeter instructions. 3. Assemble the Foam Floor inside the perimeter. Refer to Sheets 2-5 of this document for instructions. Perimeter Placement VRC12-13-FIELD-Assy REV1 VRC Sheet 1 of 14

17 Before assembling the foam tile floor some tiles will need to be modified. There are 3 main types of tiles. (4x) Corner Tiles Corner tiles have their interlocking tabs cut away on TWO adjacent edges. These will be used in the (4) corners of the field. (16x) Edge Tiles (2x) Red Edge Tiles (2x) Blue Edge Tiles Edge tiles have their interlocking tabs cut away on ONE edge. These will be used along the edges of the field. There are (16) per field. Note, the (2) Red Tiles and the (2) Blue Tiles are edge tiles. (16x) Normal Tiles Normal tiles, are unmodified. These will be used on the "inside" of the field. There should be (16) of these per field. Important: Before modifying ANY tiles, check to ensure your set of tiles NEEDS modification. Tabs should be easily removed with a sharp knife or razor blade. When the tiles are assembled, there should be a smooth edge around the entire perimeter. Foam Tile Modification VRC12-13-FIELD-Assy REV1 VRC Sheet 2 of 14

18 A B C D E F 1 C E E E E C 2 E N N N N E "Red" Edge Tile (2x) 3 4 E E N N N N N N N N E E "Blue" Edge Tile (2x) 5 E N N N N E 6 C E E E E C Normal Tile (16x) Edge Tile (16x) Assemble Foam Tiles as shown above. The "smooth" side of the tiles should be up, and the textured side down. the tiles should be assembled "in-place", within the field perimeter. The "Blue" and "Red" Edge tiles should be placed as shown above. The grid-lines shown are for reference only. Note: the tile grid can be labeled on a coordinate system horizontally with letters A through F and vertically with numbers 1 through 6. If you label the back of your tiles in this manner it will make it easier to disassemble and reassemble your field later. (i.e. Tile A1, A2... F5, F6) Foam Tile Assembly VRC12-13-FIELD-Assy REV1 VRC Sheet 3 of 14

19 Small Base Plates (2x) Small Base Plate Image A Image B Image C When asstembling the field, it is necessary to place 3 base plates under the foam tiles. Two Small Base Plates should be placed at the seams highlighted in Image A. To install the Small Base Plates, lay down one of the tiles that make up the highlighted seam and place a Small Base Plate halfway underneath it as shown in Image B. It is crucial that the studs that protrude from the plate are positioned between the interlocking tabs exactly as shown in Image B. After the Small Base Plate has been positioned, lay down the adjacent tile. The studs should be visible between the two tiles as shown in Image C. Small Base Plate Installation VRC12-13-FIELD-Assy REV1 VRC Sheet 4 of 14

20 Small Base Plate Large Base Plate Image A Small Base Plate Large Base Plate Image B Image C In addition to the two Small Base Plates, one Large Base Plate, must be installed at the tile junction highlighted in Image A. Before starting the installation of the Large Base Plate, note its orientation in relation to the field. The longer side of the Large Base Plate should run "left to right" if the field is oriented as shown in Image A. To install the Large Base Plate, lay down one of the tiles that make up the highlighted junction and place the Large Base Plate underneath it as shown in Image B. It is crucial that the studs that protrude from the plate are positioned between the interlocking tabs as shown in Image B. After the Large Base Plate has been positioned, lay down the adjacent tiles. The studs should be visible between the four tiles as shown in Image C. Large Base Plate Installation VRC12-13-FIELD-ASSY REV1 VRC Sheet 5 of 14

21 Red Tape CROWD Blue Tape Once the Field Perimeter is in its final position, mark off the Driver Stations using red and blue tape. One station should be blue, and one should be red. Apply the tape as shown above, do not close the back of the driver-boxes. The Driver Stations should be centered on each field wall. Driver Station Layout VRC12-13-FIELD-ASSY REV1 VRC Sheet 6 of 14

22 Stanchion #8-32 x 2.25" Screw (2x) #8-32 Keps Nut (2x) Stanchion Base Plate Using (2x) #8-32 x 2.25" and (2x) #8-32 Keps nuts, bolt a Stanchion to a Stanchion Base Plate as shown in the above image. Repeat for a total of (3) Stanchion Assemblies. Stanchion Assembly VRC12-13-FIELD-ASSY REV1 VRC Sheet 7 of 14

23 Small Base Plate Large Base Plate Small Base Plate #8-32 x 5/8" Screw (4x) Using (4x) #8-32 x 5/8" screws mount a Stanchion Assembly to the Large Base Plate that was installed under the foam tiles. (The Large Base Plate is between the two Small Base Plates, centered in the field) Leave these screws loose until the full Trough is assembled, then ensure the stanchions are vertical and tighten the screws. Stud from Large Base Plate (4x) Using (2x) #8-32 x 5/8" screws mount a Stanchion Assembly to each of the Small Base Plates that were installed under the foam tiles. (The Small Base Plates are the two "outside" plates) #8-32 x 5/8" Screws (2x) Leave these screws loose until the full Trough is assembled, then ensure the stanchions are vertical and tighten the screws. Studs from Small Base Plate (2x) Stanchion Installation VRC12-13-FIELD-ASSY REV1 VRC Sheet 8 of 14

24 Stanchion Install Point Image A Stanchion Install Point 1/4-20 Wing Nuts (4x) 1/4-20 x 2.25" Screw (4x) Image B Image C Using (4x) 1/4-20 x 2.25" Screws and (4x) 1/4-20 Wing Nuts, attach two Stanchions to the field perimeter, as shown in Images B & C. Stanchions should be installed at the center of the walls that are perpendicular to the Driver Stations, as indicated in Image A. Stanchion Installation VRC12-13-FIELD-ASSY REV1 VRC Sheet 9 of 14

25 High Goal Bracket #10 x 1/2" Self-Tapping Screw (4x) Image A Image B Step 1) Insert the the PVC Pipe into the square hole of the High Goal Bracket as shown in the above images. It is important that the end of the PVC Pipe is flush with the top of the High Goal Bracket. Use (4x) #10 x 1/2" sheet metal screws to attach the High Goal Bracket to the PVC Pipe as shown in Images A & B. #8-32 x 5/8" Screw (3x) Blue Tray Red Tray Clear Backboard Image C #8-32 Keps Nut (3x) Image D Step 2) Remove protective film from the Red Tray, Blue Tray and Backboard. Using (3x) #8-32 x 5/8" screws and (3x) #8-32 Keps nuts, assemble the High Goal by bolting the Blue Tray, Backboard, and Red Tray together as shown in Images C & D. High Goal Assembly VRC12-13-FIELD-ASSY REV1 VRC Sheet 10 of 14

26 #8-32 X 5/8" Screw (4x) High Goal from Step 2 #8-32 Keps Nut (4x) Pipe Assembly from Step 1 Image E Align High Goal As Shown Image F High Goal Assembly from Step 3 Image G #10 x 1/2" Self Tapping Screw (4x) Image H Step 4) Insert the High Goal into the hole on the top of the center Stanchion as shown in Image G. The orientation of the High Goal is critical, the red "tip" of the High goal should "point" toward the Red Driver's Post, as shown in Image H. Use (4x) #10 x 1/2" sheetmetal screws, as shown in image G, to lock the High Goal into place once its orientation is correct. High Goal Assembly/Installation VRC12-13-FIELD-ASSY REV1 VRC Sheet 11 of 14

27 Image A Image B Orient Colors as shown Image C Remove the Protective Film from all the Middle Goal Sections. Using (32x) #8-32 x 5/8" screws, install all (4x) Middle Goals as shown in Images A & B. The Stanchions have factory installed #8-32 nuts in them, no additional nuts are required. It is critical that the Troughs are installed in the correct positions in relation to the colored Foam Tiles, as illustrated in Image C. Middle Goal Installation VRC12-13-FIELD-ASSY REV1 VRC Sheet 12 of 14

28 White 3/4" Electrical Tape White 3/4" Electrical Tape White 3/4" Electrical Tape White 3/4" Electrical Tape White 3/4" Electrical Tape There are five (5) lines stretching across the playing field. These lines are used for robot line following. The tape should be layed out on the field as shown above. The lines are made from 3/4" wide white electrical tape. Apply the tape lines as shown. They should lay on top of the foam tile's seams, and stretch all the way across the field as shown above. IMPORTANT NOTE: DO NOT stretch tape when applying to tiles. For best results smooth out any bubbles that form during application. Tape Line Layout VRC12-13-FIELD-ASSY REV1 VRC Sheet 13 of 14

29 Remove the white tags from the edges of ALL Sacks -- use scissors to cut the tags off. Place the Scoring Sacks & Bonus Sacks on the field in the positions shown. Note the (2) Gold Bonus Sacks and the (18) Green Scoring Sacks under the Midde Goal. Refer to the VRC Sack Attack Game Manual for more details including all official rules and regulations. Also use the 3D CAD model of the VRC Sack Attack field for additional details not shown in the Field Drawings. Game Object Layout VRC12-13-FIELD-ASSY REV1 VRC Sheet 14 of 14

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