Atlas Copco Stationary Air Compressors

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1 Atlas Copco Stationary Air Compressors GA 5, GA 8, GA 22 Parts list From following serial No. onwards : WUX Copyright 2006, Atlas Copco Airpower n.v., Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. No. Replace

2 Contents Inhoud Innehåll Inhaltsverzeichnis Table des matières Indice Indice Innholdsfortegnelse Índice Indholdsfortegnelse Sisällysluettelo Drive arrangement Aandrijfuitvoering Drivarrangemang Antriebsanordnung Dispositif d entraînement Disposición de accionamiento Disposizione di azionamento Arrangement Disposição de accionamento Drivarrangement Rakenne... Unloading valve Ontlastventiel Avlastningsventil Entlastungsventil Soupape de décharge Válvula de descarga Valvola di messa a vuoto Aflastningsventil Válvula de descarga Avlastningsventil Kevennysventtiili...2 Air flow Luchtstroming Luftflöde Luftstrom Flux d air Flujo de aire Flusso d aria Luftflow Fluxo de ar Luftstrøm Ilman virtaus - Air inlet Pack Full Feature Air dryer...6 Air receiver Luchtketel Luftbehållare Luftbehälter Réservoir d air Depósito de aire Serbatoio dell aria Luftbeholder Reservatório de ar Luftbeholder Ilmasäiliö - Pack Full Feature...8 Oil system Oliesysteem Oljesystem Ölsystem Système d huile Sistema de aceite Sistema dell olio Oliesystem Sistema de óleo Oljesystem Voitelujärjestelmä - Oil circuit Oil vessel connections...0 2

3 Start cubicle Startkast Startskåp Anlaßschrank Armoire de démarrage Cubículo de arranque Armadio apparecch. di avviamento Starterskab Cubículo Startskap Käynnistinkotelo - IEC... - CSA/UL...2 Bodywork Carrosserie Karosseri Karosserie Capotage Carrocería Cappottatura Karosseri Carroceria Kabinett Kotelo - Baffles - Pack Baffles - Full Feature Pack Full Feature...6 Standard option Standaard optie Standard tilläggsutrustning Standard Option Option standard Opción estándar Opzione standard Standard ekstraudstyr Opção standard Standard tilleggsutstyr Lisävaruste - Dryer equipment DD filter DD/PD filters EWD - Pack EWD - Air receiver Timer Drain - Pack...22 Service kits Service kits Service kits Service Kits Service kits Service kits Kit per la manutenzione Service kits Conjuntos de reparação Servicesett Huoltotarvikesarjat

4 Drive arrangement

5 Gear casing Nipple O-ring Hexagon bolt Pin Spacer Washer Hexagon bolt Parallel key Parallel key Bushing Seal ring Washer Hexagon bolt Hexagon bolt Antivibr.Pad Hexagon bolt Washer Bolt Support Hexagon bolt Motor support Washer Hexagon bolt Washer Hexagon bolt 200 Fan GA 5 50Hz GA 5 60Hz GA 8 50Hz GA 8 60Hz GA 22 50Hz GA 22 60Hz Antivibr.pad 400 Gear set GA bar(e) 50Hz GA bar(e) 50Hz GA 5 0 bar(e) 50Hz GA 5 3 bar(e) 50Hz GA 5 00 psig 60Hz GA 5 25 psig 60Hz GA 5 50 psig 60Hz GA 5 75 psig 60Hz GA bar(e) 50Hz GA bar(e) 50Hz GA 8 0 bar(e) 50Hz GA 8 3 bar(e) 50Hz GA 8 00 psig 60Hz GA 8 25 psig 60Hz GA 8 50 psig 60Hz GA 8 75 psig 60Hz GA bar(e) 50Hz GA bar(e) 50Hz GA 22 0 bar(e) 50Hz GA 22 3 bar(e) 50Hz GA psig 60Hz GA psig 60Hz GA psig 60Hz GA psig 60Hz 500 Motor KW 200V/50Hz kW 230V/50Hz kW 400V/50Hz kW 500V/50Hz kW V/60Hz kW 380V/60Hz kW 575V/60Hz kW V/60Hz kW 200V/50Hz kW 230V/50Hz kW 400V/50Hz kW 500V/50Hz kW V/60Hz kW 380V/60Hz kW 575V/60Hz kW V/60Hz kW 200V/50Hz kW 230V/50Hz kW 400V/50Hz kW 500V/50Hz kW V/60Hz kW 380V/60Hz kW 575V/60Hz kW V/60Hz 5

6 2 Unloading valve Housing Cover Circlip Valve ass y Rod Nut Piston Guidance tape Bushing Quad-ring O-ring Cross rec screw Washer Assembly O-ring Bushing High temperature sealing Spring Spring guide 6

7 Air system - Air inlet Filter housing Filter element Elbow Tube Hose clip Assembly Unloader Gasket Hexagon bolt Washer Service stage Housing O-ring O-ring Hexagon bolt Hexagon bolt Washer Nipple O-ring Nipple O-ring Valve O-ring Nipple Seal washer Temp.sensor 4050 Solenoid valve V/50Hz V/60Hz Warning mar 7

9 Air system - Pack Hose assembly O-ring Hexagon bolt Washer AR Plastic tube Hose assy 200 Cooler GA GA GA Plate GA GA GA Hexagon bolt Hose assembly Outlet Seal washer Lock nut Pipe WSD Plug Nipple Seal washer Coupling Coupling Seal washer Support Hexagon bolt Washer Tapping screw AR Plastic tube AR Plastic tube Pipe coupling Coupling Seal washer Coupling Ball valve Press.transducer 600 Ball valve Floor Mounted 6020 Elbow Floor Mounted 600 Hexagon Nipple Floor Mounted CSA/UL 9

11 Air system - Full Feature Hose assembly O-ring Hexagon bolt Washer AR Plastic tube Hose assy 200 Cooler GA 5 FF GA 8 FF GA 22 FF 205 Plate GA 5 FF GA 8 FF GA 22 FF Hexagon bolt Hose assembly Hose assembly Nipple Washer Lock nut Press.transducer 500 Dryer GA bar(e) A6X 50Hz GA bar(e) A6X 50Hz GA 5 0 bar(e) A6X 50Hz GA 5 3 bar(e) A6X 50Hz GA 5 00 psig A6X 60Hz GA 5 25 psig A6X 60Hz GA 5 50 psig A6X 60Hz GA 5 75 psig A6X 60Hz GA bar(e) A7X 50Hz GA bar(e) A7X 50Hz GA 8 0 bar(e) A7X 50Hz GA 8 3 bar(e) A6X 50Hz GA 8 00 psig A7X 60Hz GA 8 25 psig A7X 60Hz GA 8 50 psig A7X 60Hz GA 8 75 psig A6X 60Hz GA bar(e) A7X 50Hz GA bar(e) A7X 50Hz GA 22 0 bar(e) A7X 50Hz GA 22 3 bar(e) A7X 50Hz GA psig A7X 60Hz GA psig A7X 60Hz GA psig A7X 60Hz GA psig A7X 60Hz Hexagon bolt Nipple A6X A7X Seal washer A6X A7X Reducing socket Elbow coupling AR Plastic tube Pipe coupling 600 Ball valve Floor Mounted 6020 Elbow Floor Mounted 600 Hexagon nipple Floor Mounted CSA/UL

13 Air System - Dryer GA bar(e) A6X 50Hz GA bar(e) A6X 50Hz GA 5 0 bar(e) A6X 50Hz GA 5 3 bar(e) A6X 50Hz GA 5 00 psig A6X 60Hz GA 5 25 psig A6X 60Hz GA 5 50 psig A6X 60Hz GA 5 75 psig A6X 60Hz GA bar(e) A7X 50Hz GA bar(e) A7X 50Hz GA 8 0 bar(e) A7X 50Hz GA 8 3 bar(e) A6X 50Hz GA 8 00 psig A7X 60Hz GA 8 25 psig A7X 60Hz GA 8 50 psig A7X 60Hz GA 8 75 psig A6X 60Hz GA bar(e) A7X 50Hz GA bar(e) A7X 50Hz GA 22 0 bar(e) A7X 50Hz GA 22 3 bar(e) A7X 50Hz GA psig A7X 60Hz GA psig A7X 60Hz GA psig A7X 60Hz GA psig A7X 60Hz GA 5 00 psig A6X 60Hz CSA/UL GA 5 25 psig A6X 60Hz CSA/UL GA 5 50 psig A6X 60Hz CSA/UL GA 5 75 psig A6X 60Hz CSA/UL GA 8 75 psig A6X 60Hz CSA/UL GA 8 00 psig A7X 60Hz CSA/UL GA 8 25 psig A7X 60Hz CSA/UL GA 8 50 psig A7X 60Hz CSA/UL GA psig A7X 60Hz CSA/UL GA psig A7X 60Hz CSA/UL GA psig A7X 60Hz CSA/UL GA psig A7X 60Hz CSA/UL 00 Frame base A6X A7X 002 Label A6X CSA/UL A7X CSA/UL 003 Heat exchanger A6X A7X 004 Condenser unit A6X A7X 005 Motor fan A6X CE A6X CSA/UL A7X CE A7X CSA/UL Electric drain Check valve 008 Pipe A6X A7X 009 Capillary A6X A7X 00 Run capacitor A6X CE A7X CE Label Ul Label Cable gland 04 Refr. compressor A6X CE A6X CSA/UL A7X CE A7X CSA/UL Reducer Cable gland 07 Data plate Cable gland 09 Stirrup A6X A7X Pressure switch Filter dryer Terminal cap 023 Cubicle diagram A6X CE A6X CSA/UL A7X CE A7X CSA/UL Thermoresistance Cable gland Nut 027 Start relay A6X CE A6X CSA/UL A7X CE A7X CSA/UL 028 Overload protector A6X CE A6X CSA/UL A7X CE A7X CSA/UL 029 Start capacitor A6X CE A6X CSA/UL A7X CE A7X CSA/UL O-ring 2 A6X CE A7X CE Nut 032 Nut Rotalock A6X A7X 033 Sleeve A6X A7X Nut Nut AR Tape Cable tie AR Tape Angle iron Hot Gas By-Pass valve 3

15 Air receiver - Pack 7 00 Air receiver ASME 200 psig 25gallon CE 4 bar(e) 500l DIR 4 bar(e) 500l MOM 200 psig 25gallon SQL 4 bar(e) 500l US ASME 200 psig 25gallon O-ring Bolt Nipple Hose assembly Tee 2035 Reducer ASME CE Seal washer 2045 Safety valve ASME 200 psig CE 3.5 bar(e) 2050 Elbow No US air receiver US air receiver 2055 Ball Valve No US air receiver US air receiver Ball valve Pad 300 Hexagon nipple CSA/UL 5

17 Air receiver - Full Feature 8 00 Air receiver ASME 200 psig 25gallon CE 4 bar(e) 500l DIR 4 bar(e) 500l MOM 200 psig 25gallon SQL 4 bar(e) 500l US ASME 200 psig 25gallon O-ring Bolt Nipple Hose assembly Tee 2035 Reducer ASME CE Seal washer 2045 Safety valve ASME 200 psig CE 3.5 bar(e) 2050 Elbow No US air receiver US air receiver 2055 Ball Valve No US air receiver US air receiver Ball valve Pad 300 Hexagon nipple CSA/UL 7

19 Oil system - Oil circuit 9 00 Cooler GA GA GA Plate GA GA GA Hexagon bolt Hose assembly 030 Hose assembly GA GA GA Grounding of vessel Tapping screw Hose assembly Hose assembly Hose assembly 9

21 Oil system - Oil vessel connections Oil vessel Oil vessel ASME Damper Nut Washer Plug O-Ring Sight glass Elbow Nipple Seal washer Elbow Hexagon nipple Ball valve Plug Instrument block O-ring Hexagon bolt Washer Oil separator Coupling Pipe Nipple O-Ring Elbow coupling Bend Hexagon nipple Valve housing Hexagon bolt Washer Oil filter Nipple Flange O-ring Hexagon bolt Washer Nipple O-Ring 300 Housing bar(e) bar(e) psig psig Seal washer 3020 Spring bar(e) bar(e) psig psig Piston bar(e)/75psi O-Ring Spring Valve disc 405 Safety valve bar(e) English label bar(e) English label bar(e) English label bar(e) English label bar(e) Chinese label bar(e) Chinese label bar(e) Chinese label bar(e) Chinese label psig psig psig psig 4025 Thermostatic valve bar(e) 38 C bar(e) 38 C bar(e) 38 C bar(e) 65 C psig 38 C psig 38 C psig 38 C psig 65 C 5020 Oil label Label Rotoinject Fluid Label Roto-Xtend Duty Fluid 2

23 Start cubicle - IEC Cubicle GA 5 200V/50Hz GA 5 230V/50Hz GA 5 230V/60Hz GA 5 400V/50Hz GA 5 230V/60Hz GA 8 200V/50Hz GA 8 230V/50Hz GA 8 380V/60Hz GA 8 400V/50Hz GA 8/22 460V/60Hz GA V/230V 50Hz GA V/50Hz end End bracket Label 2X Connector female 2X Connector female F-F Fuse holder F4-F Fuse holder supply Cable gland supply wh Nut Nut K Relay MSA Cubicle S Contact block S Emergency Stop button WH Wire harness X Connector male X Connector socket X Connector female X Connector male X Connector pin X Connector socket X Connector female X Connector male X03-X Adaptor X Connector female X Connector female X X Connector female Connector male X Connector female X Connector male X0 3ph Terminal block F-F3 3 Fuse F4-F Fuse F2 Overload Relay K Contactor block K2 Contactor block K Contactor block K2 Contactor K22 Contactor K23 Contactor T Transformer

24 2 X3 Holder

25 Start cubicle - CSA/UL 2 Cubicle GA V/60Hz GA 5 575V/60Hz GA 5 TRI-V/60Hz GA V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz end End bracket Label X Terminal 2X Connector female 2X Connector female F-F Fuse holder supply Cable gland supply Nut wh Nut K Contact block K Contact block K Contact block K Relay MSA Cubicle S Contact block S Emergency Stop button WH Wire harness X Connector male X Connector socket X Connector female X Connector male X Connector pin X Connector socket X Connector female X Connector male X03-X Adaptor X Connector female X Connector female X Connector female X Connector male X Connector female X Connector male 80 Label GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz X0 3ph Terminal block GA 5 TRI-V/60Hz GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz GA 22 TRI-V/60Hz F-F2 2 Fuse link GA 5 TRI-V/60Hz GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz F2 Overload relay GA 5 TRI-V/60Hz GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz Holder GA 5 TRI-V/60Hz GA 8 TRI-V/60Hz K2-K23 2 Contactor GA 5 TRI-V/60Hz GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz K22 Contactor GA 5 TRI-V/60Hz GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz set 3 Cable lug GA 8 TRI-V/60Hz GA 22 TRI-V/60Hz T Transformer GA 5 TRI-V/60Hz GA V/60Hz GA 5 575V/60Hz GA 8 575V/60Hz GA 8 TRI-V/60Hz GA V/60Hz GA V/60Hz GA V/60Hz GA 22 TRI-V/60Hz 25

26 3 Bodywork - Baffles - Pack Beam Hexagon bolt Baffle Hexagon bolt Support Hexagon bolt Baffle Hexagon bolt Plain washer Baffle Hexagon bolt Hand protection Hexagon bolt Plug Lock nut Plug Lock nut Hexagon bolt Washer Hexagon bolt Hexagon bolt 26

27 Bodywork - Baffles - Full Feature Beam Hexagon bolt Baffle Hexagon bolt Support Hexagon bolt Baffle Hexagon bolt Plain Washer Baffle Hexagon bolt Hand protetion Hexagon bolt Plate Hexagon bolt 2035 Plate A6X A7X Blind rivet Hexagon bolt Washer Hexagon bolt Hexagon bolt 27

29 Bodywork - Pack Frame Label Left panel Hexagon Bolt Right panel Hexagon Bolt Roof Hex sock screw Back panel Hex sock screw Back panel Hex sock screw Cubicle door Lock Warning mark Decal Hinge Hexagon bolt Washer Front panel Door lock Key Key Document holder Air inlet filter Filter Regulator Elektronikon Hexagon bolt Washer Round disk 3020 Decal GA GA GA Data label Label House mark Warning suction Label Label Push button 29

31 Bodywork - Full Feature Frame Label Left panel Hexagon bolt Right panel Hexagon bolt Roof Hex sock screw Back panel Hex sock screw Back panel Hex sock screw Back panel Hex sock screw Cubicle door Lock Warning mark Decal Hinge Hexagon bolt Washer Front panel Door lock 00 Front Panel Full Feature Full Feature + Filter option Door lock House mark Key Key Document holder Air inlet filter Filter Regulator Elektronikon Hexagon bolt Washer Round disk 3020 Decal GA5FF GA8FF GA22FF Data Label Label Warning suction Label Push button 3

32 7 Standard option - Dryer equipment Phase sequence relay V IEC-CSA/UL F Fuse holder F Fuse link K Phase seq. relay L Cable lug X Connector female X Connector pin X Connector female Dryer rail IEC End bracket Assembly drawing X Terminal X Terminal 2dm Mounting rail F7-F Fuse F7-F Fuse holder K Contactor L-L Cable lug X Connector combi X Connector male X Connector socket Dryer rail CSA/UL End bracket Assembly drawing Label X Terminal 2dm Mounting rail F7-F Fuse holder F7-F Fuse link K Cable lug K Isolator cap female K Contactor L-L Cable lug K Fork Faston male X Connector combi X X Connector male Connector socket X X Connector Connector Prepared connector V X X Connector female Connector pin Prepared connector 400V+N X Connector female X Connector pin Trafo with prepared connector all other voltages X Connector female X Connector pin T Autotransformer

33 Standard option - DD filter Bushing A6X A7X 05 Seal washer A6X A7X Elbow Tee Bushing Seal washer DDX Support Filter option Hex.socket screw Nut Washer Blind rivet Bend Hexagon nipple Hose sssembly Nipple Plug Washer Lock nut Quick coupling Elbow coupling AR Plastic tube Coupling Reducing socket AR Plastic tube Pipe coupling Press.transducer 33

34 9 Standard option - DD/PD filters Bushing A6X A7X 05 Seal washer A6X A7X Elbow Tee Bushing Seal washer DDX PDX O-ring Hex.socket screw Nut Support Filter option Hex.socket screw Nut Washer Blind rivet Bend Hexagon nipple Hose assembly Nipple Plug Washer Lock nut Quick coupling Elbow coupling AR Plastic tube Tee coupling AR Plastic tube Coupling Reducing socket AR Plastic tube Pipe coupling Press.transducer 34

35 Standard option - EWD - Pack Hose assembly Outlet Seal washer Lock nut Coupling Pipe coupling Seal washer AR Plastic tube AR Plastic Tube Tee Elbow Pipe Coupling Seal Washer EWD 50 0V/50-60Hz Support Tapping screw Reducing socket Pipe coupling Seal washer AR Plastic tube Pipe coupling Press.transducer 35

36 2 Standard option - EWD - Air receiver Elbow No US air receiver US air receiver Tee 020 Ball valve No US air receiver US air receiver Pipe coupling Seal washer AR Plastic tube Pipe coupling Seal washer Tee Elbow Bushing Pipe coupling AR Plastic tube Pipe coupling Plug Plug EWD 50 0V/50-60Hz Socket Coupling 05 Support No US air receiver US air receiver Bolt 5 Screw No US air receiver US air receiver Washer No US air receiver US air receiver Nut No US air receiver US air receiver 36

37 Standard option - Timer Drain - Pack Hose assembly Outlet Seal washer Lock nut Coupling Seal washer Plug AR Plastic tube Pipe coupling Filter Support Tapping screw Solenoid 0V/50-60Hz Timer Coupling Seal washer AR Plastic tube Pipe coupling Press.transducer 37

38 23 Service kits Filter kit Filter element Oil filter Oil separator Filter Kit Shaft seal kit Seal ring Bushing O-ring Instr. Drwg Min Press Valve kit bar(e)/ psig Valve Disc Spring O-ring Spring Seal washer Min Press Valve Instruction Min Press Valve kit 3 bar(e)/75 psig Valve Disc Spring O-ring Spring Seal Washer Min Press Valve Instruction Thermostat kit 38 C Thermostatic Valve 38 c O-ring Thermostatic Valve Kit GA30-75 Thermostatic Valve Kit Thermostat kit 65 C Thermostatic Valve 65 c O-ring Thermostatic Valve Kit GA30-75 Thermostatic Valve Kit Elem.overh.kit O-ring O-ring Bearing Bearing Ball Bearing O-ring Bearing O-ring Spacer Spacer Kit WSD Drain Assembly Drain WSD25/ O-ring O-ring Cover Housing Float Assy WSD25/ Float Half WSD25/ Support WSD25/ Vavle Disc WSD25/40 Drain Insert For Drain WSD O-ring 4x Nut WSD25/ O-ring 6x O-ring 64,5x O-ring 39,2x Instruction WSD Drain valve kit WSD Clamp WSD25/ Ring WSD25/ O-ring Lock Nut Instruction WSD Automatic Drain Kit Spare element kit PDX/ PDXP 55 38

39 Service kit Spare element kit DDX/ DDXP Unloader kit Valve Ass y C Valve C Assembly Housing Cover Piston Piston Ring Seal Seal Rivet Insert Glide Seal Bolt O-ring Bushing Guidance Tape C77 Unloader Quad-ring C77 Unloader O-ring Bushing Vqb High Temperature Sealing Vqb Spring Vqb 22 Spring Guide Vqb Washer Cross Rec Screw O-ring O-ring Screw Seal Washer Instruct Drwg Scavence line kit O-ring valve Seal washer Element mounting kit O-ring O-ring Seal Washer O-ring O-ring O-ring Element Mounting Kit Motor service kit Maintenance kit bar(e)/ psig Filter kit GA/X5-22 Scavenge line kit Service kit min press valve Thermostat kit Unloader service kit C Filter for FPF2 (spare) Maintenance kit 3 bar(e)/75 psig Filter kit GA/X5-22 Scavenge line kit Service kit min press valve Thermostat kit Unloader service kit C Filter for FPF2 (spare) Thermostatic kit 75 C Thermostatic valve O-ring Instruction Oil can Oil roto-inject fluid - 5L Oil roto-inject fluid - 20L Electric drain dryer kit 39

40 Notes: 40

Code. Edition 04/2013. CPA Screw Air Compressors. Parts List Book

Code. Edition 04/2013. CPA Screw Air Compressors. Parts List Book Code 2205 1084 06 Edition 04/2013 CPA7.5-10-15-20 Screw Air Compressors Parts List Book REF. PART NUM. QTY. NAME REF. PART NUM. QTY. NAME 1095 2205 1020 83 1 BASE 1195 2205 1053 83 1 PANEL 1100 2205 1028